CN201713472U

CN201713472U - Automatic production line for dry powder putty

Info

Publication number: CN201713472U
Application number: CN2010202458350U
Authority: CN
Inventors: 谢裕佩
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-06-30
Filing date: 2010-06-30
Publication date: 2011-01-19
Anticipated expiration: 2020-06-30

Abstract

The utility model discloses an automatic production line for a dry powder putty, comprising a Raymond mill, semi-finished product tanks, a mixing and agitating machine, a transit warehouse, finished product tanks and a packaging machine, wherein a discharge hole of a collector of the Raymond mill is communicated with feed holes of a plurality of semi-finished product tanks through a semi-finished product elevator; discharge holes of the semi-finished product tanks are communicated with a feed hole of the horizontal mixing and agitating machine through a screw feeder; the mixing and agitating machine is arranged on an electronic scale; a discharge hole of the mixing and agitating machine is communicated with a feed hole of the transit warehouse; a discharge hole of the transit warehouse is communicated with feed holes of a plurality of finished product tanks through a finished product elevator; and the packaging machine is arranged at discharge holes of the finished product tanks. The utility model overcomes the workshop-type mode of production of the conventional equipment, the dry powder putty moves towards the scale and industrialized development, and the quality of the products is guaranteed. Moreover, the utility model has the advantages of simple structure, high degree of automation, high efficiency and environmental protection and energy conservation.

Description

Automatic production line of dry powder putty

(1) technical field:

The utility model relates to a kind of powder production unit, is specially automatic production line of dry powder putty.

(2) background technology:

Dry-powder putty is made by mixing the multiple powder additive of stirring in " round trip flight " powder, the content of " round trip flight " powder in dry-powder putty is about 80%, traditional processing technology is in advance from the work in-process raw material of breeze factory buying " round trip flight " powder as dry-powder putty, " round trip flight " powder in traditional stirrer about with 80% and about 20% additive mixing and stirring are collected the dry-powder putty finished product and are packed at the discharge port of stirrer.

Along with the continuous increase of product sales volume, the traditional processing technology of dry-powder putty can not satisfy requirement of massive production far away, and its drawback mainly shows:

1, because of a large amount of buying " round trip flight " powder, and consequent packing charge, loading fare, transport charge and unloading charges etc. are exactly a large number of expense, and to purchase several ten thousand tons every year, described spending is up to units up to a million.

2, each manufacturer all adopts stirrer processing dry-powder putty all the time, then need purchase multiple devices for improving output, because the production efficiency of stirrer itself is low, labour intensity is big, and material handling cost height causes comprehensive cost high.

3, traditional processing technology is in open state and causes dust from flying, not only influences environment and also the healthy of producers is worked the mischief.

(3) utility model content:

At the weak point of traditional dry-powder putty production technique and equipment, the utility model has designed the automatic production line that the initial ore of a kind of direct utilization is produced dry-powder putty.

Can realize the automatic production line of dry powder putty of above-mentioned purpose, comprise the abrasive dust device, the work in-process jar, mixing and blending machine, finished product jar and wrapping machine, the discharge port of described abrasive dust device connects the opening for feed of work in-process jar by the work in-process lift, " round trip flight " powder that is become by ore grinding enters the work in-process tank stores, the discharge port of work in-process jar connects the opening for feed of mixing and blending machine by unloading machine, " round trip flight " powder evenly is dumped into mixing and blending machine interior (also needing to add other supplementary material in the whipping process in mixing and blending machine), the discharge port of mixing and blending machine is communicated with the opening for feed of finished product jar by the finished product lift, the dry-powder putty finished product rises in the finished product jar and stores, wrapping machine is arranged at the discharge port place of finished product jar, and the dry-powder putty finished product is carried out bag type package.

Described work in-process jar be set to one, two or more, two or more work in-process jars have corresponding pipeline be communicated with separately opening for feed and the discharge port of work in-process lift.Described finished product jar also can be set to one, two or more, two or more finished product jars by the pipeline of correspondence be communicated with separately opening for feed and the discharge port of finished product lift, the dry-powder putty finished product of different varieties can use different finished product tank stores, is convenient to class wrapping.

In a plurality of work in-process jars selected one slack tank disposes standby lift in addition as slack tank (then using this jar such as will add white cement etc. in the work in-process), the material of interpolation is by manual feeding.

Be steadily evenly discharging, be connected screw feeder between the discharge port of described work in-process jar, slack tank and the opening for feed of mixing and blending machine, set up screw feeder between the discharge port of described finished product jar and the wrapping machine.

For enhancing productivity, the screw feeder of finished product jar discharge port has been designed to 2～4 material inlets, each material inlet correspondence is provided with wrapping machine.

Setting height place in described slack tank, work in-process jar and finished product jar is provided with stopper, the excessive jar phenomenon of monitoring product, and abrasive dust device and lift were shut down when the storage capacity in jar reached requirement.

Can the dry-powder putty finished product be deposited in advance the middle roll-over of other setting before going into jar, the opening for feed of middle roll-over is communicated with the discharge port of mixing and blending machine, and the discharge port of middle roll-over is connected with the opening for feed of finished product lift.

Described mixing and blending machine adopts jumbo horizontal mixing and blending machine, to adapt to the needs of automatization high yield.

Described horizontal mixing and blending machine is realized accurate measurement by weighing device is set, and assurance technology is normally carried out.A kind of weighing device is an electronic scale, and horizontal mixing and blending machine places on the electronic scale, when the work in-process amount in the horizontal mixing and blending machine reaches when setting weight, closes down discharge valve by electrical element control.

Described abrasive dust device is selected Raymond machine for use, and the collector discharge port of Raymond machine is communicated with the opening for feed of work in-process lift.

Advantage of the present utility model:

1, the utility model automatic production line of dry powder putty need not be purchased " round trip flight " powder, but directly use initial feed (ore), the work in-process jar of directly deducting a percentage after pulverizing mill grinds is stand-by, because " round trip flight " powder accounting in dry-powder putty reaches 80%, so having solved " round trip flight " powder will be by a series of flow process of " artificial packing, packing, storage, transportation, again unpack use ", thereby compressed the proportion in " round trip flight " powder workinprocess cost greatly.

2, for cooperating a large amount of " round trip flight " powder supply of pulverizing mill, large-scale work in-process jar, large-scale horizontal mixing and blending machine and large-scale finished product jar have been used in the utility model, the workshop-based concentration of production of traditional dispersive is unified, embody high-level efficiency, easy to control, reduce advantages such as taking domain, reduction operator.

3, the utility model is simple in structure, level of automation is high, efficient is high, environmental protection and energy saving.

4, the utility model has overcome the workshop-based production model of retrospective installation; with dry-powder putty production to mass-producing and industrialized development; not only output has satisfied the needs in market; and the quality of product is guaranteed; running business big and strong for the dry-powder putty industry provides favourable technical support, maintains the leading position in the industry.

(4) description of drawings:

Fig. 1 is the structural representation of a kind of embodiment of the utility model.

Fig. 2 is the vertical view of Fig. 1 embodiment.

Figure number sign: 1, work in-process jar; 2, mixing and blending machine; 3, finished product jar; 4, work in-process lift; 5, jaw crusher; 6, middle roll-over; 7, screw feeder; 8, finished product lift; 9, main frame; 10, collector; 11, slack tank; 12, standby lift; 13, rubble lift; 14, storage hopper; 15, analytical engine; 16, operator's console.

(5) embodiment:

The utility model automatic production line of dry powder putty mainly is made up of abrasive dust device, work in-process jar 1, slack tank 11, work in-process lift 4, standby lift 12, horizontal mixing and blending machine 2, middle roll-over 6, finished product lift 8, finished product jar 3 and wrapping machine.

Described abrasive dust device is a Raymond machine, Raymond machine is by jaw crusher 5, rubble lift 13, storage hopper 14, main frame 9, analytical engine 15, cyclone type collector 10 and induced draft fan are formed, according to technical process, the mode of connection of each facility is: the discharge port of jaw crusher 5 is corresponding to the feeding mouth of rubble lift 13, the discharge port of rubble lift 13 is communicated with the inlet of storage hopper 14, the outlet of storage hopper 14 is sent in the main frame 9 by feeder and is ground, the meal outlet installing analysis machine 15 of main frame 9, analytical engine 15 is communicated with collector 10 by pipeline, collector 10 is communicated with induced draft fan by pipeline, induced draft fan is communicated with the air-intaking box of main frame 9, as Fig. 1, shown in Figure 2.

Other two work in-process jars 1 and the slack tank 11 erect of Raymond machine, the highest storing position in each jar is provided with stopper, two work in-process jars 1 are equipped with a work in-process lift 4, slack tank 11 is standby lift 12 of configuration separately, the opening for feed of work in-process lift 4 is by the discharge port of pipeline connection Raymond machine collector 10, the discharge port of work in-process lift 4 is communicated with the opening for feed of two work in-process jars 1 respectively by pipeline, the discharge port of standby lift 12 is by the opening for feed of pipeline connection slack tank 11, the opening for feed of standby lift 12 is open state, be convenient to hand fed, as Fig. 1, shown in Figure 2.

Mixing and blending machine 2 in the positioned beneath of two work in-process jars 1 and a slack tank 11 on an electronic scale, be connected by screw feeder 7 between the discharge port of the opening for feed of mixing and blending machine 2 and two work in-process jars 1, a slack tank 11, roll-over 6 during dig and establish at mixing and blending machine 2 other low level places, the opening for feed of middle roll-over 6 is communicated with the discharge port of mixing and blending machine 2, also be provided with the charging opening of additive on the mixing and blending machine 2, as shown in Figure 1 and Figure 2.

Two finished product jars 3 of middle roll-over 6 other settings, the highest storing position in jar is provided with stopper, two finished product jars 3 are equipped with a finished product lift 8, the discharge port of roll-over 6 during the opening for feed of finished product lift 8 is communicated with, the discharge port of finished product lift 8 is communicated with the opening for feed of two finished product jars 3 respectively by pipeline, and the discharge port of each finished product jar 3 is installed screw feeder 7, and the material inlet of screw feeder 7 is two, wrapping machine of each material inlet place configuration, as shown in Figure 1 and Figure 2.

The electrically operated of above-mentioned each facility concentrates on operator's console 16 and controls automatically.

The cost analysis contrast of the utility model and traditional handicraft:

1, because integrated production from the ore to the finished product, compare with packing " round trip flight " powder with tradition, saved from correlative charges such as " artificial heavy packing, packing, storage, transportation, again unpack use ", produce 1 ton of dry-powder putty and directly save about 25 yuan of cost.

2, owing to used mechanized equipment in a large number, producers' labour intensity lowers greatly, and the manpower production cost of dry-powder putty per ton has eased down to 9 yuan from 18 yuan, reduces expenses 9 yuan.

3, produce 80 tons production capacity calculating according to class, conventional production equipment needs 10 pony mixers, every needs 2 of producers, amount to 20 people, and the utility model production line is owing to adopt integrated automatic production, and personnel only need 10, save half personnel, according to 2500 yuan of calculating of producers' moon emolument, can save 2.5 ten thousand yuan of costs of human resources in one month.

4, the design production capacity is for producing 50000 tons of putty powder per year, and the utility model production line is compared the 1 year expense that can save with the traditional mode of production mode:

1) one of raw material (" round trip flight " powder) can save 25 * 50,000=1,250,000

2) saving per ton of producers' wage is 9 yuan, can save 9 * 50,000=450,000 in 1 year

3) only need 10 workmans to operate, the annual wage 2.5 * 12,=30 ten thousand that saves

The utility model production line 1,25+,45+,30=,200 ten thousand that can bring benefits in a year.

Comprehensive benefit analysis:

The utility model production line needs general 1,000,000 yuan of one-time investment, produces dry-powder putty per year more than 50,000 tons, and one ton of conservative profit is 80 yuan (after-tax), and expectation can get a profit 4,000,000, adds the cost 2,000,000 of saving, and annual return can reach 6,000,000.

Claims

1. automatic production line of dry powder putty, it is characterized in that: comprise abrasive dust device, work in-process jar (1), mixing and blending machine (2), finished product jar (3) and wrapping machine, the discharge port of described abrasive dust device is communicated with the opening for feed of work in-process jar (1) by work in-process lift (4), the discharge port of work in-process jar (1) is communicated with the opening for feed of mixing and blending machine (2), the discharge port of mixing and blending machine (2) is by the opening for feed of finished product lift (8) connection finished product jar (3), and wrapping machine is arranged on the discharge port of finished product jar (3).

2. automatic production line of dry powder putty according to claim 1, it is characterized in that: described work in-process jar (1) be one, two or more, the opening for feed of two or more work in-process jars (1) has corresponding pipeline to be communicated with the discharge port of work in-process lifts (4); Described finished product jar (3) be one, two or more, the opening for feed of two or more finished product jars (3) has corresponding pipeline to be communicated with the discharge port of finished product lift (8).

3. automatic production line of dry powder putty according to claim 2 is characterized in that: be set to slack tank (11) with one in described two above work in-process jars (1), other is equipped with the standby lift (12) of manual charging.

4. automatic production line of dry powder putty according to claim 3, it is characterized in that: be connected by feeding machine (7) between the discharge port of described work in-process jar (1), slack tank (11) and the opening for feed of mixing and blending machine (2), be connected by screw feeder (7) between the discharge port of described finished product jar (3) and the wrapping machine.

5. automatic production line of dry powder putty according to claim 4 is characterized in that: the screw feeder (7) of described finished product jar (3) discharge port has 2～4 material inlets, and each material inlet correspondence is provided with wrapping machine.

6. automatic production line of dry powder putty according to claim 3 is characterized in that: the setting height in described slack tank (11), work in-process jar (1) and finished product jar (3) is provided with stopper.

7. according to any one described automatic production line of dry powder putty in the claim 1～6, it is characterized in that: described mixing and blending machine (2) is a horizontal type structure.

8. automatic production line of dry powder putty according to claim 7 is characterized in that: described mixing and blending machine (2) is installed on the electronic scale.

9. according to any one described automatic production line of dry powder putty in the claim 1～6, it is characterized in that: between described mixing and blending machine (2) and the finished product jar (3) middle roll-over (6) is set, the opening for feed of middle roll-over (6) is communicated with the discharge port of mixing and blending machine (2), and the discharge port of middle roll-over (6) is communicated with the opening for feed of finished product lift (8).

10. according to any one described automatic production line of dry powder putty in the claim 1～6, it is characterized in that: described abrasive dust device is a Raymond machine, and the discharge port of described abrasive dust device is collector (10) discharge port of Raymond machine.