CN205815815U - The online broken reducing mechanism of screening machine bypass - Google Patents
The online broken reducing mechanism of screening machine bypass Download PDFInfo
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- CN205815815U CN205815815U CN201620790289.6U CN201620790289U CN205815815U CN 205815815 U CN205815815 U CN 205815815U CN 201620790289 U CN201620790289 U CN 201620790289U CN 205815815 U CN205815815 U CN 205815815U
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Abstract
本实用新型公开了一种筛分机旁路在线破碎粉碎装置,它含有破碎机,所述破碎机的进料口与旁路粗料管的下端连通,所述旁路粗料管的上端与筛分机的粗料出口连通,所述破碎机的出料口与粗料溜管的上端连接,所述粗料溜管的下端与运料皮带机相对应,所述筛分机的细料出口与细料溜管的上端连通,所述细料溜管的下端与所述运料皮带机相对应。本实用新型合理利用了空间和工艺,使得常规需要将不合格的物料旁路放空的流程,改为内循环流程,取消了粗料占用的场地和二次搬运,使得工艺安排更紧凑和合理,既节省了能源和费用支出,又减少了环境污染和能源浪费。
The utility model discloses an on-line crushing and crushing device with a bypass of a screening machine, which comprises a crusher, the feed port of the crusher communicates with the lower end of the bypass coarse material pipe, The coarse material outlet of the sub-machine is connected, the discharge port of the crusher is connected with the upper end of the coarse material chute, the lower end of the coarse material chute corresponds to the conveyor belt conveyor, and the fine material outlet of the sieving machine is connected with the fine material outlet. The upper end of the material chute is connected, and the lower end of the fine material chute corresponds to the conveying belt conveyor. The utility model makes reasonable use of space and technology, so that the routine process of bypassing and emptying unqualified materials is changed to an internal circulation process, canceling the space occupied by coarse materials and secondary handling, making the process arrangement more compact and reasonable. It not only saves energy and expenses, but also reduces environmental pollution and energy waste.
Description
技术领域:Technical field:
本实用新型涉及一种粉磨技术中筛分设备,特别是涉及一种筛分机旁路在线破碎粉碎装置。The utility model relates to a screening device in the grinding technology, in particular to an on-line crushing and pulverizing device in a bypass of a screening machine.
背景技术:Background technique:
由于工艺的要求,粉磨、破碎、煅烧设备往往需要合乎规格粒径的物料才能“吃”的下。所以物料必须经过栅栏初选,然后筛分细选等工艺才行。然而工艺对筛分后的物料,细料为合格物料,但是粒径较大的粗料往往就处理起来比较麻烦了。Due to the requirements of the process, grinding, crushing, and calcination equipment often require materials that meet the specified particle size to be "eaten". Therefore, the materials must be screened for primary selection, and then screened and finely selected. However, for the screened materials, the fine materials are qualified materials, but the coarse materials with larger particle sizes are often troublesome to deal with.
传统的生产线经过筛分后“合格”粒径的物料进入下一道工序。对于不合格物料往往通过旁路,排到框架以外。等堆到一定料层,而后通过装载机,自卸卡车运走再次循环破碎。In the traditional production line, after screening, the "qualified" particle size materials enter the next process. Unqualified materials are often discharged out of the frame through the bypass. After stacking to a certain material layer, it will be transported away by loader and dump truck for recycling and crushing again.
很明显看出,传统工艺对于在线的旁路破碎还是一片空白,因为在传统工艺设计上往往将筛分与破碎作为单独的部分处理,没有作为一个整体考虑。导致筛分单元完成筛分的作用,而筛分后的粗料往往就没有合适的处理工艺。It is obvious that the traditional process is still blank for on-line bypass crushing, because screening and crushing are often treated as separate parts in traditional process design, and are not considered as a whole. As a result, the screening unit completes the screening function, and the coarse material after screening often does not have a suitable treatment process.
通过旁路放掉的粗料得不到合理利用,反而造成工艺线延长。另外堆场的堆存的粗料无形中减少了厂房用地有限面积的利用率。过小场地的投入,需要加大机械人力循环次数,大场地的话则需要更大的堆场。需要投入额外的机械(装载机、卡车)和人力,增加了额外的成本,现场作业环境恶劣。The coarse material released through the bypass cannot be rationally utilized, which instead causes the process line to be extended. In addition, the stockpiled coarse materials virtually reduce the utilization rate of the limited area of plant land. If the investment is too small, it is necessary to increase the number of mechanical manpower cycles, and if the site is large, a larger yard is required. Additional machinery (loaders, trucks) and manpower need to be invested, which increases additional costs and the on-site operating environment is harsh.
实用新型内容:Utility model content:
本实用新型所要解决的技术问题是:克服现有技术的不足,提供一种设计合理、缩短工艺流程、减少占用场地且提高工作效率的筛分机旁路在线破碎粉碎装置。The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art, to provide a screening machine bypass online crushing device with reasonable design, shortened process flow, reduced site occupation and improved work efficiency.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种筛分机旁路在线破碎粉碎装置,含有破碎机,所述破碎机的进料口与旁路粗料管的下端连通,所述旁路粗料管的上端与筛分机的粗料出口连通,所述破碎机的出料口与粗料溜管的上端连接,所述粗料溜管的下端与运料皮带机相对应,所述筛分机的细料出口与细料溜管的上端连通,所述细料溜管的下端与所述运料皮带机相对应。An on-line crushing and crushing device with a bypass of a screening machine, comprising a crusher, the feed port of the crusher communicates with the lower end of the bypass coarse material pipe, and the upper end of the bypass coarse material pipe communicates with the coarse material outlet of the screening machine , the discharge port of the crusher is connected to the upper end of the coarse material chute, the lower end of the coarse material chute corresponds to the conveyor belt conveyor, and the fine material outlet of the sieving machine communicates with the upper end of the fine material chute , the lower end of the fine material chute corresponds to the conveying belt conveyor.
所述旁路粗料管的下端与锥形过渡管段的上端连接,所述锥形过渡管段的下端与所述破碎机的进料口连通,所述粗料溜管为锥形,其上端直径大于下端直径。The lower end of the bypass coarse material pipe is connected to the upper end of the tapered transition pipe section, the lower end of the tapered transition pipe section communicates with the feed inlet of the crusher, the coarse material chute is conical, and its upper end diameter is greater than the lower diameter.
所述破碎机包括机架,所述机架上设置有电动机和转动轴,二者通过传动机构连接,所述转动轴上间隔设置有破碎锤,所述转动轴和破碎锤套装在外壳内,所述外壳固定在所述机架上,所述外壳上设置有所述进料口和出料口。The crusher includes a frame, the frame is provided with a motor and a rotating shaft, the two are connected through a transmission mechanism, and a breaking hammer is arranged at intervals on the rotating shaft, and the rotating shaft and the breaking hammer are set in the casing. The casing is fixed on the frame, and the casing is provided with the feeding port and the discharging port.
所述破碎锤采用锤头和锤杆的结构,所述锤杆固定在所述转动轴上,所述锤杆的长度不尽相同。The breaking hammer adopts the structure of a hammer head and a hammer shaft, and the hammer shaft is fixed on the rotating shaft, and the lengths of the hammer shafts are different.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型有效利用原有设备(给料皮带,供给框架等设备)和场地,减少了设备的投资额和设备的数量,提高了工艺效率,缩短了物料的供给路线,对粉碎工艺有明显的经济效应和广阔的前景。1. The utility model effectively utilizes the original equipment (feeding belt, supply frame and other equipment) and the site, reduces the investment amount of the equipment and the quantity of the equipment, improves the process efficiency, shortens the supply route of the material, and is beneficial to the crushing process. Obvious economic effects and broad prospects.
2、本实用新型实现了旁路上在线粉碎,改变了传统大块物料分离后,筛分不符合规定粗物料难以与生产线配合,循环外排较复杂的情况,通过对旁路的合理利用,将粗料直接破碎成合乎粒径要求的工艺改造。2. The utility model realizes on-line crushing on the bypass, which changes the situation that after the separation of traditional bulk materials, it is difficult to cooperate with the production line for coarse materials that do not meet the requirements of the screening, and the circulation is more complicated. Through the rational use of the bypass, the Coarse material is directly crushed into a process modification that meets the particle size requirements.
3、本实用新型合理利用了空间和工艺,使得常规需要将不合格的物料旁路放空的流程,改为内循环流程。取消了粗料占用的场地和二次搬运,使得工艺安排更紧凑、合理,节省了能源和费用支出。筛分与破碎流程紧密结合,达到了工艺对粒径的需求,又减少了环境污染和能源浪费。3. The utility model makes reasonable use of space and technology, so that the routine process of bypassing and emptying unqualified materials is changed to an internal circulation process. The site occupied by coarse materials and secondary handling are canceled, making the process arrangement more compact and reasonable, saving energy and expenses. The screening and crushing processes are closely combined to meet the particle size requirements of the process and reduce environmental pollution and energy waste.
4、本实用新型经过破碎的合格物料通过运料皮带机进入立磨,进一步磨粉,形成连续的工艺加工过程,效率高,省力省时。4. The crushed qualified materials of the utility model enter the vertical mill through the conveying belt conveyor, and are further pulverized to form a continuous process, which has high efficiency, saves labor and time.
5、本实用新型设计合理、缩短工艺流程、减少占用场地且提高工作效率,其适用范围广,易于推广实施,经济效益明显。5. The utility model has the advantages of reasonable design, shortened technological process, reduced site occupation and improved work efficiency. It has a wide range of applications, is easy to popularize and implement, and has obvious economic benefits.
附图说明:Description of drawings:
图1为筛分机旁路在线破碎粉碎装置的使用状态图;Figure 1 is a diagram of the use state of the screening machine bypass online crushing and crushing device;
图2为图1所示筛分机旁路在线破碎粉碎装置的右视图。Fig. 2 is a right view of the bypass on-line crushing device of the screening machine shown in Fig. 1 .
具体实施方式:detailed description:
实施例:参见图1和图2,图中,1-旁路粗料管,2-破碎机,3-粗料溜管,4-细料溜管,5-运料皮带机。Embodiment: referring to Fig. 1 and Fig. 2, among the figure, 1-bypass coarse material pipe, 2-crusher, 3-coarse material chute, 4-fine material chute, 5-carrying belt conveyor.
筛分机旁路在线破碎粉碎装置含有破碎机2,其中:破碎机2的进料口与旁路粗料管1的下端连通,旁路粗料管1的上端与筛分机的粗料出口连通(图中未画出),破碎机2的出料口与粗料溜管3的上端连接,粗料溜管3的下端与运料皮带机5相对应,筛分机的细料出口与细料溜管4的上端连通,细料溜管4的下端与运料皮带机5相对应。The bypass online crushing and crushing device of the screening machine includes a crusher 2, wherein: the feed port of the crusher 2 communicates with the lower end of the bypass coarse material pipe 1, and the upper end of the bypass coarse material pipe 1 communicates with the coarse material outlet of the screening machine ( Not shown in the figure), the discharge port of the crusher 2 is connected to the upper end of the coarse material chute 3, the lower end of the coarse material chute 3 corresponds to the conveying belt conveyor 5, the fine material outlet of the screening machine is connected to the fine material chute The upper end of pipe 4 is communicated, and the lower end of fine material chute 4 is corresponding with conveying belt conveyor 5.
优选地:旁路粗料管1的下端与锥形过渡管段的上端连接,锥形过渡管段的下端与破碎机2的进料口连通,粗料溜管3为锥形,其上端直径大于下端直径。Preferably: the lower end of the bypass coarse material pipe 1 is connected to the upper end of the tapered transition pipe section, the lower end of the tapered transition pipe section is connected to the feed port of the crusher 2, the coarse material chute 3 is conical, and the diameter of the upper end is larger than that of the lower end diameter.
破碎机2包括机架,机架上设置有电动机和转动轴,二者通过传动机构连接,转动轴上间隔设置有破碎锤,转动轴和破碎锤套装在外壳内,外壳固定在机架上,外壳上设置有所述进料口和出料口。破碎锤采用锤头和锤杆的结构,所述锤杆固定在所述转动轴上,所述锤杆的长度不尽相同。Crusher 2 includes a frame, on which a motor and a rotating shaft are arranged, the two are connected through a transmission mechanism, and a breaking hammer is arranged at intervals on the rotating shaft, the rotating shaft and the breaking hammer are set in a casing, and the casing is fixed on the frame. The shell is provided with the inlet and outlet. The breaking hammer adopts the structure of a hammer head and a hammer shaft, and the hammer shaft is fixed on the rotating shaft, and the lengths of the hammer shafts are different.
由筛分机分离出来的粗料,经过在线旁路工艺的破碎,将粒径较大“不合格”粗料直接破碎成“合格”物料。具体可以通过调节破碎机2的参数调节,控制出破碎机粒径的细度。由于破碎机2的参与,直接将筛分后的粗料的工艺流程同筛分后的细料合并,合理利用了空间和工艺,将常规需要将不合格的物料旁路放空的流程改为内循环流程,取消了粗料占用的场地和二次搬运,使得工艺安排更紧凑和合理,既节省了能源和费用支出,又减少了环境污染和能源浪费。The coarse material separated by the screening machine is crushed by the on-line bypass process, and the "unqualified" coarse material with a large particle size is directly crushed into "qualified" material. Specifically, the fineness of the particle size of the crusher can be controlled by adjusting the parameters of the crusher 2 . Due to the participation of the crusher 2, the process flow of the screened coarse material is directly combined with the screened fine material, which makes reasonable use of space and technology, and changes the routine process of bypassing unqualified materials to emptying into an internal process. The cycle process eliminates the space occupied by coarse materials and secondary handling, making the process arrangement more compact and reasonable, which not only saves energy and expenses, but also reduces environmental pollution and energy waste.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620790289.6U CN205815815U (en) | 2016-07-26 | 2016-07-26 | The online broken reducing mechanism of screening machine bypass |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109248853A (en) * | 2018-09-03 | 2019-01-22 | 华电重工股份有限公司 | Material screening system, method and polynary coal chemical engineering equipment while feeding system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109248853A (en) * | 2018-09-03 | 2019-01-22 | 华电重工股份有限公司 | Material screening system, method and polynary coal chemical engineering equipment while feeding system |
| CN109248853B (en) * | 2018-09-03 | 2024-05-14 | 华电重工股份有限公司 | Material screening system and method and simultaneous feeding system of multi-coal chemical device |
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Granted publication date: 20161221 |