CN201669435U - Special drilling rig for center hole - Google Patents

Special drilling rig for center hole Download PDF

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Publication number
CN201669435U
CN201669435U CN201020125389XU CN201020125389U CN201669435U CN 201669435 U CN201669435 U CN 201669435U CN 201020125389X U CN201020125389X U CN 201020125389XU CN 201020125389 U CN201020125389 U CN 201020125389U CN 201669435 U CN201669435 U CN 201669435U
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clamping
clamping nut
base
guide rail
center hole
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CN201020125389XU
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Chinese (zh)
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陈高栋
孟进
蒋鼎跃
章今湛
朱晓峰
杨永明
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Hangzhou Steam Turbine Co Ltd
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Hangzhou Steam Turbine Co Ltd
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Abstract

The utility model discloses a central hole-dedicated drill, which mainly comprises a base, a drilling mechanism and a clamping mechanism, the drilling mechanism and the clamping mechanism are arranged on the base, the clamping mechanism comprises a screw, two clamping nut blocks and a guide way, the two clamping nut blocks are screwed on the screw and rotate in opposite directions, meanwhile, the two clamping nut blocks are slidably connected on the guide way, the screw and the guide way are arranged on the base, and the drilling mechanism is positioned at the sides of the two clamping nut blocks. The central hole-dedicated drill is characterized by simple structure and convenient carrying; a rotor is placed flat on a rotor support, the center of a drill bit of the drill is aligned with the center of the rotor, the rotor is directly clamped when the position is right, and thereby clamping is finished; the hoisting of a travelling crane and a great deal of auxiliary clamping time are reduced, moreover, the center of a circle can more accurately found, positioning is more accurate, and while the machining efficiency is increased, the machining quality is increased as well.

Description

中心孔专用钻机 Special drilling rig for center hole

技术领域technical field

本实用新型涉及一种钻机,尤其是一种用于汽轮机转子中心孔加工的中心孔专用钻机。The utility model relates to a drilling machine, in particular to a special drilling machine for center holes used for processing the center holes of steam turbine rotors.

背景技术Background technique

目前在汽轮机零配件的加工行业中,汽轮机转子中心孔的加工通常采用落地镗铣床和车铣中心进行加工,这种传统的加工方式虽然能保证加工精度,但由于落地镗铣床和车铣中心对于汽轮机转子的装夹较为不便,而且在找圆心定位时工序较为复杂,不仅生产效率低,在找圆心、定位时稍有不甚便会影响加工质量,同时又大量占用本已紧张的机床加工能力,成为汽轮机零配件加工的瓶颈。随着汽轮机市场的需求量不断增加,产品销量的大幅提高,现有的生产加工进度已无法满足生产需求,因此人们一直渴望一种结构简捷、使用方便的专用钻机来解决生产加工过程中的瓶颈问题。At present, in the processing industry of steam turbine spare parts, the machining of the center hole of the steam turbine rotor is usually processed by floor boring and milling machines and turning and milling centers. The clamping of the steam turbine rotor is inconvenient, and the process of finding the center of the circle is relatively complicated. Not only is the production efficiency low, but the processing quality will be affected if the center of the circle is found and positioned slightly wrong, and at the same time, a large amount of already tight machine tool processing capacity is occupied. , become the bottleneck of steam turbine spare parts processing. With the continuous increase of demand in the steam turbine market and the sharp increase in product sales, the existing production and processing progress can no longer meet the production demand. Therefore, people have been longing for a special drilling rig with simple structure and easy use to solve the bottleneck in the production and processing process. question.

发明内容Contents of the invention

本实用新型的目的是为了解决上述技术的不足而提供的一种夹装方便、定位精准的中心孔专用钻机。The purpose of this utility model is to provide a special drilling machine for center hole with convenient clamping and precise positioning in order to solve the above technical deficiencies.

为了达到上述目的,本实用新型所设计的中心孔专用钻机,它主要包括底座、钻孔装置和夹紧装置,钻孔装置和夹紧装置设置在底座上,所述夹紧装置包括丝杆、两个夹紧螺母块和导轨,两个夹紧螺母块通过螺纹连接设置在丝杆上且旋转方向相反,同时两个夹紧螺母块滑动连接在导轨上,所述丝杆和导轨设置在底座上,所述的钻孔装置位于两夹紧螺母块的侧面。其中所述的滑动连接可以是导轨上设置滑槽,而夹紧螺母块设置在滑槽内。In order to achieve the above object, the special drilling machine for central hole designed by the utility model mainly includes a base, a drilling device and a clamping device, the drilling device and the clamping device are arranged on the base, and the clamping device includes a screw mandrel, Two clamping nut blocks and guide rails, the two clamping nut blocks are set on the screw rod through threaded connection and the direction of rotation is opposite, while the two clamping nut blocks are slidably connected on the guide rail, the screw rod and guide rail are set on the base Above, the drilling device is located on the side of the two clamping nut blocks. The sliding connection mentioned herein may be that a sliding groove is arranged on the guide rail, and the clamping nut block is arranged in the sliding groove.

作为优选,所述的丝杆两端设有调整螺母。As a preference, adjusting nuts are provided at both ends of the screw rod.

作为优选,所述夹紧螺母块的下方设有滚动直线导轨副,所述滚动直线导轨副包括导轨和两个滑块,滑块可在导轨上滑动,所述夹紧螺母块分别固定设置在滑块上,从而形成与导轨的滑动连接。夹紧螺母块螺纹旋向一左一右,与丝杆之间的螺旋传动使得两夹紧螺母块同时接近或同时离开,达到快速夹紧和快速松开工件的目的。另外在该机构中采用滚动直线导轨副主要是为了排除夹紧工件时螺母块和丝杆减少向上弯曲的力并保证夹紧螺母块中心定位准确,同时加强丝杆的强度。由于丝杆在夹紧工件时会产生一个向上的颠覆力,使得丝杆会产生弯曲,所以在夹紧螺母块的下方安装直线导轨副不仅能抵消丝杆夹紧产生的颠覆力,另外在钻孔时也产生左右的颠覆力,直线导轨副也能克服这个颠覆力。As a preference, a rolling linear guide rail pair is provided below the clamping nut block, the rolling linear guide rail pair includes a guide rail and two sliders, the sliders can slide on the guide rail, and the clamping nut blocks are respectively fixed on On the slider, thus forming a sliding connection with the guide rail. The threads of the clamping nut block rotate to one left and one right, and the screw transmission between the screw and the screw makes the two clamping nut blocks approach or leave at the same time, so as to achieve the purpose of quickly clamping and quickly releasing the workpiece. In addition, the rolling linear guide pair is used in this mechanism mainly to eliminate the upward bending force of the nut block and the screw rod when clamping the workpiece, to ensure the accurate positioning of the center of the clamped nut block, and to strengthen the strength of the screw rod. Since the screw rod will produce an upward overturning force when clamping the workpiece, the screw rod will be bent, so installing a linear guide pair under the clamping nut block can not only offset the overturning force generated by the screw rod clamping, but also in the drilling The left and right overturning force is also generated when drilling the hole, and the linear guide pair can also overcome this overturning force.

作为优选,所述的钻孔装置通过可升降结构设置在底座上。从而可通过升降,将钻孔装置的钻头中心调整到与工件的加工中心一致。Preferably, the drilling device is arranged on the base through a liftable structure. Thereby, the center of the drill bit of the drilling device can be adjusted to be consistent with the machining center of the workpiece by lifting and lowering.

作为优选,所述的夹紧螺母块为V型夹紧螺母块。Preferably, the clamping nut block is a V-shaped clamping nut block.

本实用新型得到的中心孔专用钻机,结构简单,携带方便。以往转子通常需要行车吊装到落地镗铣床和车铣中心上进行加工,而本中心孔专用钻机只需要将转子平放在转子架上,将钻孔装置的钻头中心调整到与转子中心一致,待位置合适时直接夹紧转子即可完成夹装,减少行车的吊装及许多辅助装夹时间,而且找圆心、定位更加准确,在提高加工效率的同时,也提高了加工质量。The special drilling machine for the central hole obtained by the utility model has a simple structure and is convenient to carry. In the past, the rotor usually needs to be hoisted to the floor boring and milling machine and the turning and milling center for processing, but the special drilling machine for center hole only needs to place the rotor flat on the rotor frame, and adjust the drill center of the drilling device to be consistent with the rotor center. When the position is right, the rotor can be directly clamped to complete the clamping, which reduces the hoisting of the crane and many auxiliary clamping times, and finds the center of the circle and the positioning is more accurate. It improves the processing efficiency and improves the processing quality at the same time.

附图说明Description of drawings

图1是实施例1中心孔专用钻机的主视图;Fig. 1 is the front view of the special drilling machine for central hole of embodiment 1;

图2是实施例1中心孔专用钻机的侧视图。Fig. 2 is a side view of the special drilling machine for the center hole of Embodiment 1.

图中:V型夹紧螺母块1、丝杆2、调整螺母3、滑块4、滚动直线导轨副5、底座6、钻孔装置7、导轨8。In the figure: V-shaped clamping nut block 1, screw rod 2, adjusting nut 3, slider 4, rolling linear guide pair 5, base 6, drilling device 7, guide rail 8.

具体实施方式Detailed ways

下面通过实施例结合附图对本实用新型作进一步的描述。Below by embodiment in conjunction with accompanying drawing, the utility model is further described.

实施例1Example 1

如图1所示,本实施例所描述的中心孔专用钻机,它主要包括底座6、钻孔装置7和夹紧装置,钻孔装置7和夹紧装置设置在底座6上,夹紧装置包括丝杆2、两个V型夹紧螺母块1和导轨8,两个V型夹紧螺母块1通过螺纹连接设置在丝杆2上且旋转方向相反,V型夹紧螺母块1的下方设有滚动直线导轨副5,滚动直线导轨副5包括导轨8和滑块4,V型夹紧螺母块1分别固定设置在滑块4上,从而形成与导轨的滑动连接,丝杆2和导轨8设置在底座6上,钻孔装置7位于两V型夹紧螺母块1的侧面,丝杆2两端设有调整螺母3。钻孔装置7为现有技术的钻机,在此不加累述。As shown in Figure 1, the special drilling machine for central hole described in this embodiment mainly includes a base 6, a drilling device 7 and a clamping device, the drilling device 7 and the clamping device are arranged on the base 6, and the clamping device includes Screw rod 2, two V-shaped clamping nut blocks 1 and guide rail 8, two V-shaped clamping nut blocks 1 are arranged on the screw rod 2 through threaded connection and the direction of rotation is opposite, the bottom of V-shaped clamping nut block 1 is set There is a rolling linear guide rail pair 5, the rolling linear guide rail pair 5 includes a guide rail 8 and a slider 4, and the V-shaped clamping nut block 1 is respectively fixed on the slider 4 to form a sliding connection with the guide rail, the screw rod 2 and the guide rail 8 Set on the base 6, the drilling device 7 is located on the side of the two V-shaped clamping nut blocks 1, and the two ends of the screw rod 2 are provided with adjusting nuts 3. The drilling device 7 is a drilling machine of the prior art, so it is not repeated here.

使用时,通过手动转动丝杆2使得一左一右V型夹紧螺母块1向中间移动夹紧工件,为了使V型夹紧螺母块1夹紧工件时丝杆2减少向上弯曲的力,所以在底座6上安装滚动直线导轨副5,防止V形螺母块产生颠覆力矩而引起V形螺母块中心与钻孔装置7主轴中心错位,同时增加丝杆2的强度。工件中心与钻孔装置7主轴的中心可以通过左右的调整螺母3来调节(用以安装时的调整)。该夹紧装置通过V型夹紧螺母块1定心,利用等距的左右螺旋带动两个滑座等速移动向中间夹紧工件,向外分开时,则松开工件。以往转子通常需要行车吊装到落地镗铣床和车铣中心上进行加工,而现在只需要将转子平放在转子架上,利用手推式升降小车将钻孔装置7的钻机中心调整到与转子中心一致,待位置合适时直接夹紧转子,由于两V型螺母块中心与钻机中心是一致的,因此只要夹紧即可进行加工。这样可以减少行车的吊装及许多辅助装夹时间。When in use, turn the screw rod 2 manually so that one left and one right V-shaped clamping nut blocks 1 move to the middle to clamp the workpiece, in order to reduce the upward bending force of the screw rod 2 when the V-shaped clamping nut block 1 clamps the workpiece, Therefore, the rolling linear guide rail pair 5 is installed on the base 6 to prevent the V-shaped nut block from generating an overturning moment and cause the center of the V-shaped nut block to be misaligned with the center of the main shaft of the drilling device 7, and increase the strength of the screw mandrel 2 at the same time. The center of the workpiece center and the drilling device 7 main shafts can be adjusted by the left and right adjustment nuts 3 (for adjustment during installation). The clamping device is centered by the V-shaped clamping nut block 1, and the equidistant left and right spirals drive the two sliding seats to move at the same speed to clamp the workpiece in the middle, and when they are separated outward, the workpiece is released. In the past, the rotor usually needs to be hoisted to the floor boring and milling machine and the turning and milling center for processing, but now it is only necessary to place the rotor flat on the rotor frame, and use the hand-push lifting trolley to adjust the drilling machine center of the drilling device 7 to the center of the rotor. Consistent, when the position is right, directly clamp the rotor, because the center of the two V-shaped nut blocks is consistent with the center of the drilling machine, so it can be processed as long as it is clamped. This can reduce the hoisting of the crane and many auxiliary clamping times.

为了更加方便地使钻孔装置7能进行升降,所述的钻孔装置7通过可升降结构设置在底座6上。可升降结构可以是齿轮与齿条结构,也可以是丝杆2与螺母结构,还可以是链轮和链条结构,可升降结构为现有技术,在此不作详述。In order to make the drilling device 7 liftable more conveniently, the drilling device 7 is arranged on the base 6 through a liftable structure. The liftable structure can be a gear and rack structure, or a screw mandrel 2 and a nut structure, or a sprocket and chain structure. The liftable structure is a prior art, and will not be described in detail here.

本实施例描述的钻孔装置7,可以采用磁力钻改造而成,将磁力钻的磁性底座6去掉,直接通过螺栓连接到底座6上,这样结构既小巧而且减少了钻孔装置7的机械及电气设计,磁力钻本身具有机械两档无级调速,可以满足中心孔加工对转速的要求。The drilling device 7 described in this embodiment can be transformed by using a magnetic drill, the magnetic base 6 of the magnetic drill is removed, and directly connected to the base 6 by bolts, so that the structure is small and the mechanical and mechanical properties of the drilling device 7 are reduced. Electrical design, the magnetic drill itself has mechanical two-speed stepless speed regulation, which can meet the speed requirements of center hole processing.

Claims (7)

1.一种中心孔专用钻机,它主要包括底座、钻孔装置和夹紧装置,钻孔装置和夹紧装置设置在底座上,其特征是所述夹紧装置包括丝杆、两个夹紧螺母块和导轨,两个夹紧螺母块通过螺纹连接设置在丝杆上且旋转方向相反,同时两个夹紧螺母块滑动连接在导轨上,所述丝杆和导轨设置在底座上,所述的钻孔装置位于两夹紧螺母块的侧面。1. A special drilling machine for central holes, which mainly includes a base, a drilling device and a clamping device, the drilling device and the clamping device are arranged on the base, and it is characterized in that the clamping device includes a screw mandrel, two clamping devices Nut blocks and guide rails, two clamping nut blocks are arranged on the screw rod through threaded connection and the rotation directions are opposite, and at the same time, the two clamping nut blocks are slidably connected on the guide rail, the screw rod and guide rail are arranged on the base, the The drilling device is located on the side of the two clamping nut blocks. 2.根据权利要求1所述的中心孔专用钻机,其特征是所述的丝杆两端设有调整螺母。2. The special drilling machine for center hole according to claim 1, characterized in that adjusting nuts are provided at both ends of the screw rod. 3.根据权利要求1或2所述的中心孔专用钻机,其特征是所述夹紧螺母块的下方设有滚动直线导轨副,所述滚动直线导轨副包括导轨和两个滑块,所述夹紧螺母块分别固定设置在滑块上,从而形成与导轨的滑动连接。3. The special drilling rig for center hole according to claim 1 or 2, characterized in that a rolling linear guide rail pair is provided under the clamping nut block, and the rolling linear guide rail pair includes a guide rail and two sliders, the The clamping nut blocks are respectively fixedly arranged on the sliding blocks, so as to form a sliding connection with the guide rail. 4.根据权利要求1或2所述的中心孔专用钻机,其特征是所述的钻孔装置通过可升降结构设置在底座上。4. The special drilling machine for center hole according to claim 1 or 2, characterized in that the drilling device is arranged on the base through a liftable structure. 5.根据权利要求3所述的中心孔专用钻机,其特征是所述的钻孔装置通过可升降结构设置在底座上。5. The special drilling machine for center hole according to claim 3, characterized in that the drilling device is arranged on the base through a liftable structure. 6.根据权利要求4所述的中心孔专用钻机,其特征是所述的夹紧螺母块为V型夹紧螺母块。6. The special drilling machine for center hole according to claim 4, characterized in that said clamping nut block is a V-shaped clamping nut block. 7.根据权利要求5所述的中心孔专用钻机,其特征是所述的夹紧螺母块为V型夹紧螺母块。7. The special drilling machine for center hole according to claim 5, characterized in that said clamping nut block is a V-shaped clamping nut block.
CN201020125389XU 2010-03-08 2010-03-08 Special drilling rig for center hole Expired - Fee Related CN201669435U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551087A (en) * 2014-12-02 2015-04-29 中国核工业二三建设有限公司 Tool for assisting drilling of magnetic drill
CN105965265A (en) * 2016-06-27 2016-09-28 泰州市姜堰德力电机有限公司 Motor shell machining tool
CN106925807A (en) * 2015-12-30 2017-07-07 核动力运行研究所 A kind of device for the processing of pressure vessel insert cold charge pin-and-hole
CN108031893A (en) * 2017-11-17 2018-05-15 河南高盛企业管理咨询有限公司 One kind mechanical processing uses fluted body Work treatment installation
CN112317807A (en) * 2020-10-28 2021-02-05 赵青荣 Drilling machine is used in processing of cylindrical work piece side opening of high accuracy
CN113182890A (en) * 2021-05-26 2021-07-30 烟台海德机床有限公司 General locator for drilling center hole

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551087A (en) * 2014-12-02 2015-04-29 中国核工业二三建设有限公司 Tool for assisting drilling of magnetic drill
CN104551087B (en) * 2014-12-02 2019-03-01 中国核工业二三建设有限公司 A kind of tool for assisting magnetic drilling
CN106925807A (en) * 2015-12-30 2017-07-07 核动力运行研究所 A kind of device for the processing of pressure vessel insert cold charge pin-and-hole
CN105965265A (en) * 2016-06-27 2016-09-28 泰州市姜堰德力电机有限公司 Motor shell machining tool
CN108031893A (en) * 2017-11-17 2018-05-15 河南高盛企业管理咨询有限公司 One kind mechanical processing uses fluted body Work treatment installation
CN112317807A (en) * 2020-10-28 2021-02-05 赵青荣 Drilling machine is used in processing of cylindrical work piece side opening of high accuracy
CN112317807B (en) * 2020-10-28 2023-04-25 丹东临港产业园区和本精密机械有限公司 Drilling machine for machining side holes of high-precision cylindrical workpiece
CN113182890A (en) * 2021-05-26 2021-07-30 烟台海德机床有限公司 General locator for drilling center hole

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