CN201644410U - Automatic chain plate sorting and arranging machine - Google Patents
Automatic chain plate sorting and arranging machine Download PDFInfo
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- CN201644410U CN201644410U CN2010201008243U CN201020100824U CN201644410U CN 201644410 U CN201644410 U CN 201644410U CN 2010201008243 U CN2010201008243 U CN 2010201008243U CN 201020100824 U CN201020100824 U CN 201020100824U CN 201644410 U CN201644410 U CN 201644410U
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Abstract
The utility model provides an automatic chain plate sorting and arranging machine which comprises a frame. The automatic chain plate sorting and arranging machine further comprises a vibration screening feeding machine used for arranging to-be-sorted chain plates in order, a chain plate posture regulating channel is arranged on the vibration screening feeding machine and used for pushing out the chain plates in order, and a chain plate sorting mechanism is connected with the chain plate posture regulating channel. The chain plate sorting mechanism comprises a sorting chamber; the inlet of the sorting chamber is connected with the chain plate posture regulating channel; the sorting chamber comprises a front chain outlet, a back chain outlet and a return port; and a trigger sensor is arranged at the inlet of the sorting chamber. The chain plate sorting mechanism further comprises a visual sensor and a sorting control module, the sorting control module is positioned within the view range of the visual sensor. The front chain outlet and the back chain outlet are both connected with a collecting region. The automatic chain plate sorting and arranging machine with automatic sorting operation and high automation degree greatly increases production efficiency.
Description
Technical field
The utility model relates to chain sheet screening installation, especially a kind of chain-chip automatic sorting array machine.
Background technology
The procedure of chain sheet before being mounted to chain is that the chain sheet that processes is arranged by certain direction, different chain sheets have its feature, normally stamp steel seal in the wherein one side of chain sheet, steel seal can be literal or simple pattern, different size and batch chain sheet steel seal may be different.The front that is called that steel seal literal or pattern will be arranged, no steel seal literal and pattern be called the back side.Chain sheet alignment process need be pressed the chain sheet the unified arrangement of positive and negative and be gone here and there together.At present the mode that adopts is that by hand mode realizes the forward and reverse arrangement of chain sheet.Usually need tens people to carry out the dull uninteresting repeated labor of this class simultaneously in the workshop, having a strong impact on the beat of whole production line.
In order to improve the efficient that the sorting of chain sheet arranges and the automatization level of whole production flow process, the utility model proposes a kind of chain-chip automatic sorting that utilizes computer vision technique to realize and arrange equipment.
Summary of the invention
In order to overcome the deficiency that manual mode, automatization level are low, production efficiency is low of existing existing chain sheet screening installation, the chain-chip automatic sorting array machine that the utility model provides a kind of automatic sorting, automatization level height, enhances productivity greatly.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of chain-chip automatic sorting array machine, comprise frame, described chain-chip automatic sorting array machine also comprises in order to the tactic vibrosieve feeder of the chain sheet that will treat sorting, described vibrosieve feeder is provided with the chain sheet attitude of releasing in proper order for the chain sheet and adjusts passage, described chain sheet attitude is adjusted passage and is connected with chain sheet mechanism for sorting, described chain sheet mechanism for sorting comprises the letter sorting chamber, the inlet in described letter sorting chamber is adjusted passage with described chain sheet attitude and is connected, described letter sorting chamber comprises front chain outlet, back side chain outlet and feed back outlet, the chain outlet of described front is positioned at the place ahead of the propelling movement direction of front pusher, the chain outlet of the described back side is positioned at the place ahead of the propelling movement direction of back side pusher, described feed back outlet is positioned at the place ahead of the propelling movement direction of feed back pusher, the triggering sensor that whether has the chain sheet to arrive in order to detect is installed in porch in described letter sorting chamber, described chain sheet mechanism for sorting also comprises in order to take the vision sensor of chain sheet pattern, and in order to start vision sensor according to triggering sensor signal, and chain sheet pattern identification chain sheet belongs to front chain sheet, back side chain sheet or other chain sheets, and to the front pusher, back side pusher or feed back pusher send the letter sorting control module of action command, described letter sorting chamber is positioned at the visual range of described vision sensor, and chain outlet in described front all is connected with the district that gathers materials with the outlet of back side chain.
Further, described vibrosieve feeder is provided with at least two chain sheet attitudes and adjusts passage.Can be two, three or four, even more; Mainly be in order to improve letter sorting efficient.
Further again, described triggering sensor is an infrared detector, and described vision sensor is a camera, and lighting device is installed on the top in described letter sorting chamber.
Further, the chain outlet of described front is connected with secondary letter sorting chamber with the outlet of back side chain, the top in described secondary letter sorting chamber is provided with the secondary vision sensor, described secondary letter sorting chamber comprises the chain outlet of secondary front, chain outlet of the secondary back side and the outlet of secondary feed back, the chain outlet of described secondary front is positioned at the place ahead of the propelling movement direction of secondary front pusher, the chain outlet of the described secondary back side is positioned at the place ahead of the propelling movement direction of secondary back side pusher, described secondary feed back outlet is positioned at the place ahead of the propelling movement direction of secondary feed back pusher, the triggering sensor is installed in porch in described secondary letter sorting chamber, described chain sheet mechanism for sorting also comprises secondary letter sorting control module, and chain outlet in described secondary front all is connected with the district that gathers materials with the outlet of secondary back side chain.The purpose that secondary letter sorting is set is by high-performance camera and algorithm thereof, and it is further discerned and sorts, and as different pattern is sorted, to fault chain sheet function such as classify, improves accuracy rate.
The beneficial effects of the utility model mainly show: automatically sorting, automatization level height, enhance productivity greatly.
Description of drawings
Fig. 1 is the schematic diagram of chain-chip automatic sorting array machine.
Fig. 2 is the side view of chain-chip automatic sorting array machine.
Fig. 3 is the process schematic diagram of chain sheet sorting.
Fig. 4 is a letter sorting control procedure schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
With reference to Fig. 1～Fig. 4, a kind of chain-chip automatic sorting array machine, comprise frame, described chain-chip automatic sorting array machine also comprises in order to the tactic vibrosieve feeder 1 of the chain sheet that will treat sorting, described vibrosieve feeder 1 is provided with the chain sheet attitude of releasing in proper order for the chain sheet and adjusts passage 2, described chain sheet attitude is adjusted passage 2 and is connected with chain sheet mechanism for sorting, described chain sheet mechanism for sorting comprises letter sorting chamber 3, the inlet in described letter sorting chamber 3 is adjusted passage 2 with described chain sheet attitude and is connected, described letter sorting chamber 3 comprises front chain outlet, back side chain outlet and feed back outlet, the chain outlet of described front is positioned at the place ahead of the propelling movement direction of front pusher, the chain outlet of the described back side is positioned at the place ahead of the propelling movement direction of back side pusher, described feed back outlet is positioned at the place ahead of the propelling movement direction of feed back pusher, the triggering sensor 4 that whether has the chain sheet to arrive in order to detect is installed in porch in described letter sorting chamber 3, described chain sheet mechanism for sorting also comprises in order to take the vision sensor 5 of chain sheet pattern, and in order to start vision sensor according to triggering sensor signal, and chain sheet pattern identification chain sheet belongs to front chain sheet, back side chain sheet or other chain sheets, and to the front pusher, back side pusher or feed back pusher send the letter sorting control module of action command, described letter sorting chamber 3 is positioned at the visual range of described vision sensor 5, and chain outlet in described front all is connected with the district 6 that gathers materials with the outlet of back side chain.
Described vibrosieve feeder 1 is provided with at least two chain sheet attitudes and adjusts passage 2.Can be two, three or four, even more; Mainly be in order to improve letter sorting efficient.
Described triggering sensor 4 is an infrared detector, and described vision sensor 5 is a camera, and lighting device is installed on the top in described letter sorting chamber 3.
The chain outlet of described front is connected with secondary letter sorting chamber 7 with the outlet of back side chain, the top in described secondary letter sorting chamber 7 is provided with the secondary vision sensor, described secondary letter sorting chamber 7 comprises the chain outlet of secondary front, chain outlet of the secondary back side and the outlet of secondary feed back, the chain outlet of described secondary front is positioned at the place ahead of the propelling movement direction of secondary front pusher, the chain outlet of the described secondary back side is positioned at the place ahead of the propelling movement direction of secondary back side pusher, described secondary feed back outlet is positioned at the place ahead of the propelling movement direction of secondary feed back pusher, the triggering sensor is installed in porch in described secondary letter sorting chamber, described chain sheet mechanism for sorting also comprises secondary letter sorting control module, and chain outlet in described secondary front all is connected with the district that gathers materials with the outlet of secondary back side chain.The purpose that the secondary letter sorting is set is by high-performance camera and algorithm thereof, and it is further discerned and sorts, and improves accuracy rate.
In the present embodiment, the main involving vibrations screening of machine feeder 1, chain sheet mechanism for sorting are arranged in the sorting of chain sheet.Overall procedure as shown in Figure 3.
Wherein sort principle partly as shown in Figure 4 based on the chain sheet identification of computer vision.
Whole separator middle part is a disc type vibrosieve feeder, by vibrating screen classifier the chain sheet is arranged in proper order, divides three direction dischargings, and each direction respectively has a cover chain sheet letter sorting arrange agencie, can accelerate to sort arrangement speed like this.Sorting arrange agencie schematic diagram as shown in Figure 2.The sorting alignment step is as follows:
(1) chain sheet to be sorted is packed into disc type feeding device is carried out spreading out of from three directions after the auto arrangement after the attitude adjustment to it by vibratory sieve.
(2) by conveyer the chain sheet is sent to off-sorting station successively, makes camera carry out IMAQ as external trigger by infrared sensor.
(3) by computer the image of gathering is handled, is discerned front, reverse side, the defectiveness of chain sheet by special algorithm and maybe can't judge three kinds of states, and consequential signal is sent to slave computer,
(4) slave computer output external control signal, control letter sorting executing agency's (using high-speed double electromagnet) after driving.According to judged result chain sheet positive and negative is divided into left and right sides both direction and enters the district that gathers materials, the vibration feeding dish that directly falls back that defectiveness maybe can't be judged.
(5) the chain sheet that letter sorting is good takes the district that gathers materials to through transmission, and the chain sheet is stringed together in order, finishes sorting of chain sheet and auto arrangement thus.If realize the system extension function, to carry out the secondary letter sorting here earlier, by more high-performance camera and algorithm are further discerned and letter sorting it.
Chain sheet separator characteristics are: separation velocity is fast, and sorting accuracy height can be realized whole day 24 continuous throughout the twenty-four hour24s, and a people can operate multiple devices simultaneously.
The described chain-chip automatic sorting array machine of present embodiment is mainly realized following function:
1, adopt the computer vision methods identified surface whether to have steel seal to determine positive and negative;
2, in assorting room, automatically the chain sheet that defectiveness and steel seal and the effective steel seal of setting are not inconsistent screens;
3, well-graded chain sheet is realized auto arrangement
4, the workman only need carry out loading and unloading work, and work such as all the other sorting arrangements are finished automatically by chain sheet separator; If with being connected of this operation and upstream and downstream operation, promptly the chain sheet processes and is sent to separator automatically, by the separator sorting arrange finish after, enter the chain sheet automatically and transmit.Whole process of production is strided forward to the airport logistics;
5, can the chain sheet number of sorting accurately be measured, the chain sheet loss in the strict control production process can be added up every machine per tour time output and whole day sorting total amount automatically, promotes the ERP level of company;
6, can realize all separator data are gathered automatically, add up by computer network, realize centralized management.
Claims (4)
1. chain-chip automatic sorting array machine, comprise frame, it is characterized in that: described chain-chip automatic sorting array machine also comprises in order to the tactic vibrosieve feeder of the chain sheet that will treat sorting, described vibrosieve feeder is provided with the chain sheet attitude of releasing in proper order for the chain sheet and adjusts passage, described chain sheet attitude is adjusted passage and is connected with chain sheet mechanism for sorting, described chain sheet mechanism for sorting comprises the letter sorting chamber, the inlet in described letter sorting chamber is adjusted passage with described chain sheet attitude and is connected, described letter sorting chamber comprises front chain outlet, back side chain outlet and feed back outlet, the chain outlet of described front is positioned at the place ahead of the propelling movement direction of front pusher, the chain outlet of the described back side is positioned at the place ahead of the propelling movement direction of back side pusher, described feed back outlet is positioned at the place ahead of the propelling movement direction of feed back pusher, the triggering sensor that whether has the chain sheet to arrive in order to detect is installed in porch in described letter sorting chamber, described chain sheet mechanism for sorting also comprises in order to take the vision sensor of chain sheet pattern, and in order to start vision sensor according to triggering sensor signal, and whether identification chain sheet pattern has steel seal to judge that the chain sheet belongs to front chain sheet, back side chain sheet or other chain sheets, and to the front pusher, back side pusher or feed back pusher send the letter sorting control module of action command, described letter sorting chamber is positioned at the visual range of described vision sensor, and chain outlet in described front all is connected with the district that gathers materials with the outlet of back side chain.
2. chain-chip automatic sorting array machine as claimed in claim 1 is characterized in that: described vibrosieve feeder is provided with at least two chain sheet attitudes and adjusts passage.
3. chain-chip automatic sorting array machine as claimed in claim 1 or 2 is characterized in that: described triggering sensor is an infrared detector, and described vision sensor is a camera, and lighting device is installed on the top in described letter sorting chamber.
4. chain-chip automatic sorting array machine as claimed in claim 1 or 2, it is characterized in that: chain outlet in described front is connected with secondary letter sorting chamber with the outlet of back side chain, the top in described secondary letter sorting chamber is provided with the secondary vision sensor, described secondary letter sorting chamber comprises the chain outlet of secondary front, chain outlet of the secondary back side and the outlet of secondary feed back, the chain outlet of described secondary front is positioned at the place ahead of the propelling movement direction of secondary front pusher, the chain outlet of the described secondary back side is positioned at the place ahead of the propelling movement direction of secondary back side pusher, described secondary feed back outlet is positioned at the place ahead of the propelling movement direction of secondary feed back pusher, the triggering sensor is installed in porch in described secondary letter sorting chamber, described chain sheet mechanism for sorting also comprises secondary letter sorting control module, and chain outlet in described secondary front all is connected with the district that gathers materials with the outlet of secondary back side chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201008243U CN201644410U (en) | 2010-01-19 | 2010-01-19 | Automatic chain plate sorting and arranging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201008243U CN201644410U (en) | 2010-01-19 | 2010-01-19 | Automatic chain plate sorting and arranging machine |
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| Publication Number | Publication Date |
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| CN201644410U true CN201644410U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010201008243U Expired - Lifetime CN201644410U (en) | 2010-01-19 | 2010-01-19 | Automatic chain plate sorting and arranging machine |
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| CN (1) | CN201644410U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101758030A (en) * | 2010-01-19 | 2010-06-30 | 浙江工业大学 | Chain-chip automatic sorting array machine |
| CN109047639A (en) * | 2018-07-17 | 2018-12-21 | 青岛征和工业股份有限公司 | A kind of chain assembly method |
| CN111344073A (en) * | 2018-05-16 | 2020-06-26 | 深圳蓝胖子机器人有限公司 | Buffer memory device, goods sorting device and goods sorting system |
-
2010
- 2010-01-19 CN CN2010201008243U patent/CN201644410U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101758030A (en) * | 2010-01-19 | 2010-06-30 | 浙江工业大学 | Chain-chip automatic sorting array machine |
| CN101758030B (en) * | 2010-01-19 | 2013-04-17 | 浙江工业大学 | Chain-chip automatic sorting array machine |
| CN111344073A (en) * | 2018-05-16 | 2020-06-26 | 深圳蓝胖子机器人有限公司 | Buffer memory device, goods sorting device and goods sorting system |
| CN109047639A (en) * | 2018-07-17 | 2018-12-21 | 青岛征和工业股份有限公司 | A kind of chain assembly method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20101124 Effective date of abandoning: 20100119 |
|
| RGAV | Abandon patent right to avoid regrant |