CN201969694U - Automatic separator for unbroken and broken rice grains - Google Patents
Automatic separator for unbroken and broken rice grains Download PDFInfo
- Publication number
- CN201969694U CN201969694U CN2010206274534U CN201020627453U CN201969694U CN 201969694 U CN201969694 U CN 201969694U CN 2010206274534 U CN2010206274534 U CN 2010206274534U CN 201020627453 U CN201020627453 U CN 201020627453U CN 201969694 U CN201969694 U CN 201969694U
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- China
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- light source
- control system
- embedded control
- attitude
- chute feeder
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Abstract
The utility model relates to an automatic separator for unbroken and broken rice grains, belonging to the technical field of optical-mechanical-electronic application. The separator comprises a single-grain feeding mechanism, a gesture adjusting and feeding slot, a light source, a fast linear array camera with image processing function, a pneumatic flotation acting mechanism, a collecting barrel, a constant air pressure source and an embedded control system, wherein the single-grain feeding mechanism is arranged at the entrance of the separator; the gesture adjusting and feeding slot is arranged in the material exit of the single-grain feeding mechanism; the light source is arranged above the feeding slot; the light source is 3-5cm away from the detecting part of the gesture adjusting and feeding slot; the distance between the lens of the fast linear array camera and an image scanning zone is 8-10cm; the pneumatic flotation acting mechanism consists of an electric-controlled rapid air valve and a nozzle; the collecting barrel comprises a separated material collecting barrel and a non-separated material collecting barrel; and the embedded control system is capable of monitoring the working situation of the whole separator. The separator separates the micro grain materials according to the shape and can be used both for detecting quality of micro electroniic apparatuses in batches and classifying the quality of the grains.
Description
Technical field
The utility model belongs to ray machine electricity applied technical field, relate to a kind of can identification and the device that separates automatically according to shape to particle class material, being specifically related to a kind of is core with the photoelectric image recognition technology, is separated into the shape screening device and the shape choosing method of the particle class material of primary structure with fixed pose pay-off and gas blowout.
Background technology
At present particle class material is generally still manually finished by the shape sorting, because particle class material particles is very little, so the low precision of sorting, efficient is low, the time is long.For example carry out the detection of rice head rice rate by GB, the tested material of 20 grams needs dozens of minutes.Though have a kind of whole polished rice to select machine before this, but be subjected to many condition restriction, can not embody the essence of " shape " choosing based on force balance principle.
" shape choosing " its meaning is to select according to the shape of material.Utilization photoelectric image technology can be carried out the identification of specified requirements on the basis of exact image data.
The utility model content
The utility model is on the basis of existing photoelectric image scanning technique, image processing techniques, embedded Control technology, provide a kind of can be according to the shape condition of prior setting, automatically the particle class material shape screening device of selecting solves particle class material and is difficult to for a long time by figure technical problem effective, that accurately separate.
The technical solution of the utility model is as follows:
This particle class material shape screening device comprises that simple grain feed mechanism, attitude are adjusted chute feeder, light source, Express Order Wire array camera, gas with image processing function selects execution architecture, collecting bin, constant voltage pneumatic supply and embedded control system;
The simple grain feed mechanism is at the device portal place, and the material outlet of simple grain feed mechanism is placed attitude and adjusted chute feeder, leaves certain spatial joint clearance between the two; Material is adjusted the adjusted material attitude of chute feeder through attitude when quickening downglide motion on attitude adjustment chute feeder, reaches the requirement of identification in outlet, and the certain space interval between the material grain grain that can guarantee to move.
Light source is arranged on the top, detection position that attitude is adjusted the lower end of chute feeder, light source bracket is adjusted chute feeder with attitude and is linked to each other, light source is radiated at the detection position that attitude is adjusted chute feeder with certain angle (being determined by support) with light source, and light source and attitude are adjusted the test section distance of positions of chute feeder between 3-5 centimetre.Different materials should select the light source of different wave length, helps the quality of imaging; Usually select for use the semiconductor LED light source to get final product, generally select 3+3 watt of White LED light source.
Express Order Wire array camera with image processing function is the core cell of complete machine, and it is a sensor with the high speed linear array charge-coupled image sensor, in the rapid movement of material, with the material scanning imagery, the line data of going forward side by side is handled and whether judgement is selected, and sends and chooses the driving signal.Express Order Wire array camera with image processing function is fixed by support, and the installation site is: its camera lens is adjusted near the chute feeder outlet image scanning district perpendicular to attitude, and the camera lens of Express Order Wire array camera and image scanning offset are from being 8-10 centimetre.The other end with Express Order Wire array camera of image processing function is connected with communication line with embedded control system, and data and instruction and embedded control system are intercoursed.
Gas selects execution architecture and pneumatic supply, air accumulator, permanent gas pressure regulator to form a cover gas circuit moving system.Gas selects execution architecture to be made up of automatically controlled quick air valve and nozzle, and its receives the drive control signal that Express Order Wire array camera with image processing function sends, and with the time constant that configures in advance, sends the artery of losing heart and dashes, and will choose material to send into collecting bin; The air pressure of permanent gas pressure regulator control air accumulator is about 3kg.
Collecting bin comprises selects material collecting bin and the non-material collecting bin of selecting, and collects separated 2 kinds of variform materials respectively.Material outlet has automatic door, is subjected to the embedded control system gauge tap.
Electronic scale is an optional equipment, selects for use when need are weighed the material that has selected, and is connected with embedded control system, and data are imported embedded control system into.
Embedded control system has LCDs and operation keyboard, and network interface is arranged, and also has other communication interfaces for being connected with other equipment; Can carry out remote data transmission and remote control; There is the panel type printer to detect data for field print.Embedded control system is the control core of whole device, can carry out the parameter setting to the Express Order Wire array camera with image processing function; Data output; Duty is adjusted; Can control the intensity of light source, select wavelength; Can control the switch motion in material collection storehouse; The work of control electronic scale and data are collected and transmission.Embedded control system can also carry out Working Status Monitoring, fault alarm to complete machine.
The beneficial effects of the utility model are: the application scenario that the fine particle material carries out sorting according to shape is more, and for example: the detection of national rice head rice rate still is a manual detection at present, and the time is long, and human error is big; The mixed electronic device is pressed the automatic sorting of parameter or shape etc., does not also accomplish at present; The quality classification of the quality testing of small electronic device in enormous quantities and grain all needs technology of the present utility model in addition.
Description of drawings
Accompanying drawing is a structural representation of the present utility model.
Among the figure: 1 simple grain feed mechanism; 2 attitudes are adjusted chute feeder; 3 light sources; 4 have the Express Order Wire array camera of image processing function; 5 gas select execution architecture; 6 select the material collecting bin; The 7 non-material collecting bins of selecting; 8 permanent pneumatic supplies; 9 embedded control systems; 10 network interfaces; 11 other communication interfaces; 12 printer interfaces; 13 electronic scales.
The specific embodiment
This particle class material shape screening device comprises that simple grain feed mechanism 1, attitude are adjusted chute feeder 2, light source 3, Express Order Wire array camera 4, gas with image processing function selects equipment such as execution architecture 5, collecting bin, constant voltage pneumatic supply 8 and embedded control system 9;
Simple grain feed mechanism 1 is at the device portal place, and its material outlet is placed attitude and adjusted chute feeder, leaves certain spatial joint clearance;
Light source 3 is arranged on the top, detection position that attitude is adjusted the lower end of chute feeder, and different materials should select the light source of different wave length, helps the quality of imaging; Usually select for use the semiconductor LED light source to get final product, generally select 3+3 watt of White LED light source.
Express Order Wire array camera 4 with image processing function is core cells of complete machine.The Express Order Wire array camera is fixed by support, and the installation site is: its camera lens is adjusted near the image scanning district of chute feeder outlet perpendicular to attitude, and distance is 8-10 centimetre.The other end of Express Order Wire array camera is connected with communication line with embedded control system, and data and instruction and embedded control system are intercoursed.
Gas selects execution architecture 5 and pneumatic supply, air accumulator, permanent gas pressure regulator to form a cover gas circuit moving system.The air pressure of permanent gas pressure regulator control air accumulator is about 3kg.
Collecting bin comprises selects material collecting bin and the non-material collecting bin of selecting, and collects separated 2 kinds of variform materials respectively.Material outlet has automatic door, is subjected to embedded control system control to open and close.
Electronic scale 13 is optional equipments, selects for use when need are weighed the material that has selected.Embedded control system 9 has LCDs, operation keyboard, network interface and other communication interfaces, carries out remote data transmission and remote control; There is the panel type printer to detect data for field print.
Claims (2)
1. whole grain of a rice and the automatic separating device of particle, the Express Order Wire array camera (4), the gas that comprise simple grain feed mechanism (1), attitude adjustment chute feeder (2), light source (3), have an image processing function select execution architecture (5), collecting bin, constant voltage pneumatic supply (8) and embedded control system (9); It is characterized in that,
Simple grain feed mechanism (1) is at the device portal place, and the material outlet of simple grain feed mechanism is placed attitude and adjusted chute feeder (2), leaves the gap between the two;
Light source is arranged on the top, detection position that attitude is adjusted the lower end of chute feeder, and light source bracket is adjusted chute feeder with attitude and linked to each other, and light source and attitude are adjusted the test section distance of positions of chute feeder between 3-5 centimetre; Different materials should select the light source of different wave length;
Have the Express Order Wire array camera of image processing function, fixed by support, the installation site is: its camera lens is adjusted near the chute feeder outlet image scanning district perpendicular to attitude, and the camera lens of Express Order Wire array camera and image scanning offset are from being 8-10 centimetre; The other end with Express Order Wire array camera of image processing function is connected with communication line with embedded control system;
Gas selects execution architecture and pneumatic supply, air accumulator, permanent gas pressure regulator to form a cover gas circuit moving system; Gas selects execution architecture to be made up of automatically controlled quick air valve and nozzle;
Collecting bin comprises selects material collecting bin and the non-material collecting bin of selecting; Material outlet has automatic door, is subjected to the embedded control system gauge tap;
Embedded control system has LCDs and operation keyboard, and network interface is arranged, and also has other communication interfaces; There is the panel type printer to detect data for field print; Embedded control system can also carry out Working Status Monitoring, fault alarm to complete machine.
2. whole grain of a kind of rice according to claim 1 and the automatic separating device of particle is characterized in that, install also to comprise and electronic scale be connected with embedded control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206274534U CN201969694U (en) | 2010-11-25 | 2010-11-25 | Automatic separator for unbroken and broken rice grains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206274534U CN201969694U (en) | 2010-11-25 | 2010-11-25 | Automatic separator for unbroken and broken rice grains |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201969694U true CN201969694U (en) | 2011-09-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206274534U Expired - Fee Related CN201969694U (en) | 2010-11-25 | 2010-11-25 | Automatic separator for unbroken and broken rice grains |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201969694U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104138846A (en) * | 2013-05-09 | 2014-11-12 | 株式会社东芝 | Sorting system and sorting method |
| CN105026060A (en) * | 2013-01-08 | 2015-11-04 | 宾德股份公司 | Blowing device |
| CN117589641A (en) * | 2024-01-19 | 2024-02-23 | 北京春风药业有限公司 | Particle screening detection system for traditional Chinese medicine particle production |
-
2010
- 2010-11-25 CN CN2010206274534U patent/CN201969694U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105026060A (en) * | 2013-01-08 | 2015-11-04 | 宾德股份公司 | Blowing device |
| CN105026060B (en) * | 2013-01-08 | 2017-03-22 | 宾德股份公司 | Blowing device |
| CN104138846A (en) * | 2013-05-09 | 2014-11-12 | 株式会社东芝 | Sorting system and sorting method |
| CN117589641A (en) * | 2024-01-19 | 2024-02-23 | 北京春风药业有限公司 | Particle screening detection system for traditional Chinese medicine particle production |
| CN117589641B (en) * | 2024-01-19 | 2024-04-02 | 北京春风药业有限公司 | Particle screening detection system for traditional Chinese medicine particle production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110914 Termination date: 20121125 |