CN201586885U - Automatic feeding and discharging production line of valve - Google Patents
Automatic feeding and discharging production line of valve Download PDFInfo
- Publication number
- CN201586885U CN201586885U CN2009202021948U CN200920202194U CN201586885U CN 201586885 U CN201586885 U CN 201586885U CN 2009202021948 U CN2009202021948 U CN 2009202021948U CN 200920202194 U CN200920202194 U CN 200920202194U CN 201586885 U CN201586885 U CN 201586885U
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- valve
- finished product
- blank
- production line
- elevator
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Abstract
An automatic feeding and discharging production line of a valve mainly comprises blank valve hoisting, sequencing and positioning, manipulator clamping and sequential laying of the finished products, wherein the blank valve hoisting comprises a box for laying the blank valve, a hoister for hoisting the box and a vibrating disc for dumping the blank valve in the box; the box is connected with the hoister; the vibrating disc for feeding the blank valve in a slideway used for sequencing is arranged below the highest end of the hoister; then, the sequencing and positioning are carried out; and the manipulator clamping comprises a manipulator which consists of at least two clamping fingers which are distributed at the accurate positioning position edge of the sequencing and positioning mainly consisting of an automatic sliding slideway of the valve. The utility model has the characteristics of high degree of automation, reliable performance, high production efficiency, safe and practical use and effective reduction of the labor productivity.
Description
Technical field
The utility model relates to a kind of production line that is used for the valve automatic loading/unloading, belong to the automatic production line technical field that a kind of valve is produced.
Background technology
The automation of height is to enhance productivity and the approach of production output, the valve that is used at present on the air-conditioning has been realized mass substantially, and the special purpose machine tool that the processing valve has been arranged, but in the process of whole valve production, still need to take a large amount of labours, this just makes the production and processing cost of enterprise still can't reduce, though the paces that valve is produced have been accelerated in the use of special purpose machine tool, but it is big also to exist the work production intensity, the direct labor is in mechanical processing and manufacturing every day, and defectives such as a series of problem of management will appear in artificial a large amount of inputs.Adopt the equipment of automation to replace manually-operated work, can uninterruptedly carry out production and processing in 24 hours, this has accelerated the production paces beyond doubt, has saved the labour, has alleviated the work burden, has improved production efficiency, has solved the personal management puzzlement of enterprise.
The utility model content
The purpose of this utility model is to overcome the deficiency that prior art exists, and a kind of automaticity height is provided, dependable performance, and the production efficiency height, safe and practical, can effectively reduce the valve automatic loading/unloading production line of labor productivity.
The purpose of this utility model is finished by following technical solution, described production line is mainly promoted by the blank valve, the ordering location, the manipulator gripping, finished product is placed composition according to the order of sequence, described blank valve promotes and comprises a hopper of placing for the blank valve, an elevator that Skip hoisting is got on, and feed tank is poured the vibrations charging tray of blank valve into; Described hopper links to each other with described elevator, and the most significant end below of elevator is provided with one and the blank valve can be sent into the vibrations charging tray that sorts with in the slideway, the location of sorting then.
Described manipulator gripping comprises at least the manipulator of being made up of two grippings fingers, and they are disposed in mainly by valve and glide automatically on the accurately located position limit that ordering that slideway constitutes locatees; First gripping finger picks up the blank valve in the production anchor clamps of delivering to position to be processed, second gripping finger is finished from anchor clamps gripping and has been produced the valve of finishing, when first gripping finger the blank valve is put into and to be produced anchor clamps, second gripping finger is just the finished product valve holding tray of just the finished product valve being put in order postposition.
A described finished product valve holding tray and an elevating mechanism and an empty tray conveyor structure have constituted described finished product and have placed according to the order of sequence, include the screw mandrel of a driven by motor in the described living descending mechanism, drive its rising or decline after this screw mandrel links to each other with described finished product valve holding tray; Described empty tray conveyor structure comprises the cylinder that only finished product valve holding tray is clamped by two, and the limit of finished product valve holding tray is provided with the rod-free cylinder that finished product valve holding tray can be delivered on the assigned address.
Elevator described in the utility model is formed with the elevator belt that the lifting motor links to each other mainly by body, and elevator belt links to each other with described hopper, and described lifting motor is to link to each other with described elevator belt by a safety clutch.
Described safety clutch is mainly by a housing, is placed in the housing and the power shaft and the output shaft of positioned opposite by bearing separately, and the friction plate and the stage clip that are arranged between power shaft and the output shaft are formed.
The utility model relates generally to the automatic loading/unloading production line of a cover valve, manually at set intervals product to be processed is put into hopper, behind the opening device, elevator just can be automatically sent into the blank valve in the vibrations charging tray by elevator belt in the hopper and is sorted, valve enters the valve locator slide after sorting, through twice accurately after the location, arrive the precalculated position, manipulator begins the gripping valve, manipulator is made up of two gripping fingers, behind first gripping finger gripping blank valve, deliver in the production anchor clamps of position to be processed, second gripping finger simultaneously from anchor clamps gripping produced the finished product valve of finishing, first gripping finger put into the blank valve and produced anchor clamps, manipulator is put into finished product valve holding tray in order to finished product then, after one-period is finished, manipulator is just got back to original position, beginning gripping blank valve, repeat following one-period, elevating mechanism is the equipment that is used for placing the finished product product, product holding tray near manipulator whenever occupies a dish, the finished product valve holding tray position that just descends automatically, getting a blank panel again from the blank panel rest area comes, continue the work of next link, when finished product valve holding tray reaches some, system just can give the alarm, prompting processes one-period, and manually the valve that production is finished takes out, and puts into required blank panel and wait for preparation in the blank panel rest area.The utility model has replaced artificial processing work fully, has saved input of labor, has the automaticity height, dependable performance, and the production efficiency height, safe and practical, can effectively reduce characteristics such as labor productivity.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model.
Fig. 2 is a safety clutch structural representation described in the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in detail: shown in Figure 1, production line described in the utility model is mainly promoted by the blank valve, the ordering location, the manipulator gripping, finished product is placed composition according to the order of sequence, described blank valve promotes the elevator that comprises that a hopper 1, of placing for the blank valve gets on hopper 1 lifting, and feed tank 1 is poured the vibrations charging tray 5 of blank valve into; Described hopper 1 links to each other with described elevator, and the most significant end below of elevator is provided with one and the blank valve can be sent into the vibrations charging tray 5 that sorts with in the slideway, the location of sorting then.
Described manipulator gripping comprises at least by two grippings finger 7 manipulators of forming 10, and they are disposed in mainly by glide automatically ordering that slideway constitutes of valve and locate on 6 the accurately located position limit; First gripping finger 7 picks up the blank valve in the production anchor clamps of delivering to position to be processed, second gripping finger 7 is finished from anchor clamps gripping and has been produced the valve of finishing, when first gripping finger the blank valve is put into and to be produced anchor clamps, second gripping finger is just the finished product valve holding tray 11 of just the finished product valve being put in order postposition.
A described finished product valve holding tray 11 and an elevating mechanism and an empty tray conveyor structure have constituted described finished product and have placed according to the order of sequence, include the screw mandrel of a driven by motor in the described elevating mechanism, drive its rising or decline after this screw mandrel links to each other with described finished product valve holding tray 11; Described empty tray conveyor structure comprises the cylinder that only finished product valve holding tray is clamped by two, and the limit of finished product valve holding tray is provided with the rod-free cylinder that finished product valve holding tray can be delivered on the assigned address.
Elevator described in the utility model is mainly by body 3, and the elevator belt 2 that links to each other with the lifting motor is formed, and elevator belt 2 links to each other with described hopper 1, and described lifting motor 4 is to link to each other with described elevator belt 2 by a safety clutch.
Shown in Figure 2, described safety clutch is mainly by a housing 16, is placed in the housing 16 and the power shaft 18 and the output shaft 19 of positioned opposite by bearing 17 separately, is arranged on friction plate 20 and stage clip 21 compositions between power shaft 18 and the output shaft 19.
Shown in Fig. 1, blank placing box 1 is used to deposit unprocessed blank, when the sensor in the vibrating disc 5 detects in the vibrating disk blank when not enough, promote motor 4 startup drive elevator belts 2 the blank material in the blank placing box 1 is promoted to the top, fall into then in the vibrating disc 5, each lifting is after several seconds, close and promote motor 4, after blank sorts through vibrating disk 5, enter valve automatic positioning equipment 6, the valve automatic positioning equipment can be located automatically to the position of valve, so that manipulator is gripping easily, 7 grippings " finger " are housed on the manipulator 10 are divided into 2 identical " fingers " up and down, first is used for the blank material that gripping ordering is had good positioning, enter processing district 9 then, after the finished product valve of second " finger " gripping completion of processing, unprocessed valve is put on the clamp for machining, again finished product is put into finished product holding tray 11, manipulator 10 each grippings finish a finished product valve, just can be placed in finished product holding tray 11 automatically in order, after finished product holding tray 11 occupies a dish, motor 15 starts, the descend position of a dish, the finished product of putting of following one-period is waited in the top of sending blank panel mechanism 12 just blank panel to be delivered to finished product holding tray 11.When finished product holding tray 11 occupied enough dishes and counts, motor 15 started the finished product material is put into the bottom, by turnover dolly 14 all finished products is pulled out.Send in the blank panel mechanism 12, whenever send a blank panel after, motor 13 starts blank panel at the height of pushing to a blank panel, wait for and to send blank panel next time that when blank panel has all sent, motor 13 counter-rotatings start, the base of emptying dish is dropped to the bottom, to treat in manually taking blank panel.
The utility model can replace manually-operated valve automatic loading/unloading fully, the blank placing box is deposited the blank material, the blank that elevator extracts in the blank placing box arrives the vibrations charging tray, establish safety clutch on the elevator, when occurring getting stuck, skidding appears in the inner transmission of clutch, the inner stage clip of installing of clutch, and the size that can regulate its tension force, according to the size of transmission situation adjusting power, in order to avoid burn out motor.Clutch configuration is seen Fig. 2.The vibrations charging tray enters the valve automatic positioning equipment after the valve ordering is finished, and sends into the processing district by manipulator gripping blank material, and finished product is put into the dish of appointment.Finished product holding tray zone is made up of a pair of elevating mechanism and an empty tray conveyor structure, use the driven by motor screw mandrel in the elevating mechanism, the transmission of screw mandrel drives the rising and the decline of finished product holding tray, in the empty tray conveyor structure, earlier clamp finished product valve holding trays by two cylinders, and after promoting blank panel delivered to assigned address by a rod-free cylinder, two cylinder clamping and release, rod-free cylinder is return original position, waits for the conveying of next time.
Claims (5)
1. valve automatic loading/unloading production line, it is mainly promoted by the blank valve, the ordering location, the manipulator gripping, finished product is placed composition according to the order of sequence, it is characterized in that described blank valve promotes comprises a hopper of placing for the blank valve, an elevator that Skip hoisting is got on, and feed tank is poured the vibrations charging tray of blank valve into; Described hopper links to each other with described elevator, and the most significant end below of elevator is provided with one and the blank valve can be sent into the vibrations charging tray that sorts with in the slideway, the location of sorting then.
2. valve automatic loading/unloading production line according to claim 1, it is characterized in that described manipulator gripping comprises at least the manipulator of being made up of two grippings fingers, and they are disposed in mainly by valve and glide automatically on the accurately located position limit that ordering that slideway constitutes locatees; First gripping finger picks up the blank valve in the production anchor clamps of delivering to position to be processed, second gripping finger is finished from anchor clamps gripping and has been produced the valve of finishing, when first gripping finger the blank valve is put into and to be produced anchor clamps, second gripping finger is just the finished product valve holding tray of just the finished product valve being put in order postposition.
3. valve automatic loading/unloading production line according to claim 1 and 2, it is characterized in that a described finished product valve holding tray and an elevating mechanism and an empty tray conveyor structure have constituted described finished product and placed according to the order of sequence, include the screw mandrel of a driven by motor in the described living descending mechanism, drive its rising or decline after this screw mandrel links to each other with described finished product valve holding tray; Described empty tray conveyor structure comprises the cylinder that only finished product valve holding tray is clamped by two, and the limit of finished product valve holding tray is provided with the rod-free cylinder that finished product valve holding tray can be delivered on the assigned address.
4. valve automatic loading/unloading production line according to claim 1, it is characterized in that described elevator is mainly by body, form with the elevator belt that the lifting motor links to each other, elevator belt links to each other with described hopper, and described lifting motor is to link to each other with described elevator belt by a safety clutch.
5. valve automatic loading/unloading production line according to claim 4, it is characterized in that described safety clutch is mainly by a housing, be placed in the housing and the power shaft and the output shaft of positioned opposite by bearing separately, the friction plate and the stage clip that are arranged between power shaft and the output shaft are formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202021948U CN201586885U (en) | 2009-12-11 | 2009-12-11 | Automatic feeding and discharging production line of valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202021948U CN201586885U (en) | 2009-12-11 | 2009-12-11 | Automatic feeding and discharging production line of valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201586885U true CN201586885U (en) | 2010-09-22 |
Family
ID=42746653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202021948U Expired - Fee Related CN201586885U (en) | 2009-12-11 | 2009-12-11 | Automatic feeding and discharging production line of valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201586885U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699513A (en) * | 2012-05-31 | 2012-10-03 | 长城汽车股份有限公司 | Automatic feeding device of resistance welding equipment |
| CN103170869A (en) * | 2013-03-29 | 2013-06-26 | 长城汽车股份有限公司 | Automatic loading device and numerical control machine tool |
| CN103212985A (en) * | 2013-05-15 | 2013-07-24 | 浙江华龙巨水科技股份有限公司 | Clamping spring loading device of ball valve automatic assembling machine |
| CN106424961A (en) * | 2016-12-15 | 2017-02-22 | 东莞海益机械配件有限公司 | Automatic processing device for annular parts of automobile |
-
2009
- 2009-12-11 CN CN2009202021948U patent/CN201586885U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699513A (en) * | 2012-05-31 | 2012-10-03 | 长城汽车股份有限公司 | Automatic feeding device of resistance welding equipment |
| CN103170869A (en) * | 2013-03-29 | 2013-06-26 | 长城汽车股份有限公司 | Automatic loading device and numerical control machine tool |
| CN103170869B (en) * | 2013-03-29 | 2016-02-24 | 长城汽车股份有限公司 | Automatic charging device and Digit Control Machine Tool |
| CN103212985A (en) * | 2013-05-15 | 2013-07-24 | 浙江华龙巨水科技股份有限公司 | Clamping spring loading device of ball valve automatic assembling machine |
| CN103212985B (en) * | 2013-05-15 | 2015-09-30 | 浙江华龙巨水科技股份有限公司 | A kind of jump ring charging apparatus of ball valve automatic assembling |
| CN106424961A (en) * | 2016-12-15 | 2017-02-22 | 东莞海益机械配件有限公司 | Automatic processing device for annular parts of automobile |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100922 Termination date: 20151211 |
|
| EXPY | Termination of patent right or utility model |