CN201509450U - Scale sterile operation continuous production device - Google Patents
Scale sterile operation continuous production device Download PDFInfo
- Publication number
- CN201509450U CN201509450U CN2009202324508U CN200920232450U CN201509450U CN 201509450 U CN201509450 U CN 201509450U CN 2009202324508 U CN2009202324508 U CN 2009202324508U CN 200920232450 U CN200920232450 U CN 200920232450U CN 201509450 U CN201509450 U CN 201509450U
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- inoculation
- surge bunker
- storehouse
- outlet
- surge bin
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Abstract
A scale sterile operation continuous production device relates to the structural technical field of a scale sterile operation continuous production line. A frame is provided with a conveying device. An inlet platform, an inlet surge bin, a sterilizing cabin, a middle surge bin, an inoculation cabin, an outlet surge bin and an outlet platform are arranged above the conveying device from left to right. An ozone generator is arranged above the inlet surge bin which is connected with the sterilizing cabin through a pipeline. The inlets and the outlets of the inlet surge bin, the middle surge bin and the outlet surge bin are respectively provided with a movable curtain. A dehumidifying window is arranged above the inoculation cabin. The inoculation cabins at the two sides are respectively provided with three pairs of protective sleeves. The middle in the inoculation cabin is provided with an object table. The utility model is an inoculation machine which has the functions of environment sterilization, material conveying, aeration, dehumidifying and continuous inoculation. The utility model improves the inoculation speed and the certified product rate greatly, reduces labor intensity and no residue and harm.
Description
Technical field
The utility model relates to the continuous production technical field of a kind of large-scale aseptic-manipulation, the particularly technical field of structures of sterile working tinuous production.
Background technology
Reduce in the Edible Fungi process and pollute, improve the percentage of A-class goods, it is primary goal, aseptic inoculation is one of key link of realizing this goal, it requires: at first will purify the inoculation environment, all to sterilize again through pocket to be inoculated after sterilization, the cooling, pretreated bacterial classification, inoculating tool etc., reach germ-free condition and drug residue free, human body is not had injury through strictness.It is quick rapidly that its two inoculation operation is wanted, and shortens inoculation time as early as possible, reduces the residual living contaminants chance in sterilization back.It three will alleviate operator's labour intensity, improves inoculation efficient.The inoculation environment that bacterial classification is sprouted soon, growing way is prosperous of aseptic, the sufficient oxygen of its four creation, suitable humidity.Therefore, the traditional vaccination ways that extends over scores of years, R﹠D institution with good conditionsi inoculates on superclean bench; general production unit is inoculated in inoculating hood, and this dual mode inoculation speed is slow, the operation link complexity; labour intensity is big, can not adapt to modern large-scale production needs.In order to improve inoculation speed, many production units are used the open inoculation of desinfection chamber instead, this mode transfer room volume is bigger, relative cost input is very big, environment disinfected also difficulty or ease reaches aseptic, it is unstable again that the inoculation percentage of A-class goods is on the low side, and human body directly works in the environment of drug disinfection, and operator's health is had injury.The general formaldehyde that adopts adds the potassium permanganate sterilization before the nineties in 20th century, uses the aerial fog disinfectant sterilization after the nineties in 20th century instead or the two has concurrently.Formaldehyde, potassium permanganate and aerial fog disinfectant all have medicament residue after using, and do not meet the non-harmful product production requirement, simultaneously health are had certain injury.Some have the enterprise of scale to adopt air cleaning system, so also can reach sterilization effect preferably, but this cover cleaning system fund input is bigger, and the cost height does not meet the low requirement that drops into high production, and general medium-sized and small enterprises can't bear.Therefore, more than several vaccination ways in environment disinfected, labour intensity, inoculation speed, environment oxygenation, wet, the percentage of A-class goods is fallen, all many-sides of input cost all exist weak point.
The utility model content
For solve original vaccination ways in environment disinfected, labour intensity, inoculation speed, environment oxygenation, the weak point of wet, the percentage of A-class goods, all many-sides of input cost is fallen, the invention provides a kind of low input large-scale aseptic-manipulation continuous production equipment.
The utility model is provided with the chain type continuous conveyer on frame, above described conveyer, from left to right set gradually the import platform, the import surge bunker, the sterilization storehouse, the middle part surge bunker, the inoculation storehouse, the outlet surge bunker, export platform, described import surge bunker, the sterilization storehouse, the middle part surge bunker, the inoculation storehouse, connection sealed to each other successively between the outlet surge bunker, above described import surge bunker, ozone generator is set, the gas outlet of ozone generator is connected with the sterilization storehouse by pipeline, at described import surge bunker, the middle part surge bunker, the entrance point and the port of export of outlet surge bunker are provided with movable curtain respectively, above described inoculation storehouse, be provided with and fall the moisture window, sidewall setting operation window in described inoculation storehouse is provided with objective table in inside, described inoculation storehouse.
The utility model is a kind of environment disinfected, mass transport, oxygenation, falls inoculation device wet, the continuous inoculation five in one, inoculation speed, the percentage of A-class goods improved greatly, and alleviated labour intensity, and sterilization noresidue, nothing injury, and also input cost is cheap.This machine is after using in the edible mushroom large-scale production; stable and reliable for performance; cheap; easy and simple to handle; also be applicable to pharmacy; on the demanding production link of environment disinfecteds such as food processing; this covering device not only can use separately; also can join with other device and form the large-scale production line of a cover; when the device operation; conveyer is process high-temperature sterilization pocket to be inoculated; tampon; neck ring and pretreated bacterial classification are transported to the sterilization storehouse continually and continual sterilization and inoculation are carried out in the inoculation storehouse; pocket and the discarded object of taking over bacterial classification transfer out cultivation and post processing again endlessly; replace the artificial heavy physical labour of carrying repeatedly with machinery, kept the high-efficiency and continuous of work.
In addition, in order to make operating personnel can clearly see the working order of material in the above-mentioned storehouse and the accuracy of inoculation operation, the material of clear transparent more helps sterilization thoroughly, described import surge bunker, sterilization storehouse, middle part surge bunker, inoculation storehouse, outlet surge bunker are made with the clear transparent material respectively
Description of drawings
Fig. 1 is a kind of structural representation of the present utility model.
Among the figure, 1, the import platform, 2, the import surge bunker, 3, the sterilization storehouse, 4, middle part surge bunker, 5, the inoculation storehouse, 6, the outlet surge bunker, 7, export platform, 8, ozone generator, 9, microcomputer controller, 10, frame, 11, gear, 12, stainless steel chain, 13, reductor, 14, motor switch, 15 movable curtains, 16, fall the moisture window, 17, oversleeve, 18, objective table, 19, the ozone carrier pipe, 20, gear.
Embodiment
As shown in Figure 1, the utility model is provided with conveyer on frame 10, above conveyer, from left to right set gradually import platform 1, import surge bunker 2, sterilization storehouse 3, middle part surge bunker 4, inoculation storehouse 5, outlet surge bunker 6, export platform 7, one ozone generator 8 is set above import surge bunker 2, one microcomputer controller 9 is set on ozone generator 8, ozone generator 8 is connected with sterilization storehouse 3 by pipeline, at import surge bunker 2, middle part surge bunker 4, the import department and the exit of outlet surge bunker 6 are provided with movable curtain 15 respectively, above inoculation storehouse 5, be provided with and fall moisture window 16, three pairs of oversleeves 17 respectively are set on the inoculation storehouse 5 on both sides, in inoculation 5 inside, storehouse objective table 18, import surge bunker 2 be set, sterilization storehouse 3, middle part surge bunker 4, inoculation storehouse 5, the sidewall of outlet surge bunker 6 is all made with the clear transparent material.
The movable curtain 15 at import surge bunker 2, middle part surge bunker 4, outlet surge bunker 6 import and export places always keeps opening together the state that another road closes in the article transport process, block every effect with assurance.
Conveyer is made up of gear 11,20, reductor 13, stainless steel chain 12, motor switch 14, described gear 11,20 is arranged on the two ends of described conveyer, reductor 13 is provided with on the frame 10, stainless steel chain 12 coincide with the gear 11,20 at two ends and is connected, and motor switch 14 is arranged on the cabinet of reductor 13.
Carrying out on purification of inoculation device internal and external environment and the material sterilization basis, pocket to be inoculated is cooled under 25 ℃ of conditions, the vaccine program of being allowed for access.At first regulate the disinfecting time and the disinfectant program of microcomputer controller on the ozone generator, open again and transmit motor switch, article such as the pocket to be inoculated in the Turnround basket, bacterial classification, tampon, neck ring are sent to the sterilization storehouse from the charging aperture platform, Turnround basket is lined up three groups by two short one long modes in the sterilization storehouse, every group three baskets, totally nine baskets, be that 1-2-3 basket, 4-5-6 basket, 7-8-9 basket spacing are 20-25cm, 3-4 basket, 6-7 basket, 9-1 basket spacing are 65-70cm, carry out ozonization, ozone concentration is＞80mg/m3, disinfecting time＞3 minute.Open to transmit motor switch, carry 7,8,9 baskets to the inoculation storehouse, six inoculators in both sides are divided into three pairs, respectively pocket in 7,8,9 baskets are inoculated, and every couple of personnel connect one basket.Inoculation finishes, open outside the 3 baskets of pockets and discarded object output machine that motor switch will connect kind, the platform of import simultaneously enters the sterilization storehouse by 3 baskets of pockets of two short long-range order conveyings again and carries out ozonization, 4,5,6 one groups 3 baskets enter into the inoculation of inoculation storehouse again at this moment, come and go so constantly to carry out charging, sterilization, inoculation, the omnidistance inoculation work of discharging.
Claims (2)
1. large-scale aseptic-manipulation continuous production equipment; it is characterized in that on frame, being provided with the chain type continuous conveyer; above described conveyer, from left to right set gradually the import platform; the import surge bunker; the sterilization storehouse; the middle part surge bunker; the inoculation storehouse; the outlet surge bunker; export platform; described import surge bunker; the sterilization storehouse; the middle part surge bunker; the inoculation storehouse; connection sealed to each other successively between the outlet surge bunker; above described import surge bunker, ozone generator is set; the gas outlet of ozone generator is connected with the sterilization storehouse by pipeline; at described import surge bunker; the middle part surge bunker; the entrance point and the port of export of outlet surge bunker are provided with movable curtain respectively; above described inoculation storehouse, be provided with and fall the moisture window; sidewall setting operation window in described inoculation storehouse is provided with objective table in inside, described inoculation storehouse.
2. according to the described large-scale aseptic-manipulation continuous production equipment of claim 1, it is characterized in that the sidewall of described import surge bunker, sterilization storehouse, middle part surge bunker, inoculation storehouse, outlet surge bunker is made with the clear transparent material respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202324508U CN201509450U (en) | 2009-09-18 | 2009-09-18 | Scale sterile operation continuous production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202324508U CN201509450U (en) | 2009-09-18 | 2009-09-18 | Scale sterile operation continuous production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201509450U true CN201509450U (en) | 2010-06-23 |
Family
ID=42480841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202324508U Expired - Lifetime CN201509450U (en) | 2009-09-18 | 2009-09-18 | Scale sterile operation continuous production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201509450U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101663962B (en) * | 2009-09-18 | 2011-03-23 | 刘文海 | Large-scale aseptic-manipulation continuous production equipment |
-
2009
- 2009-09-18 CN CN2009202324508U patent/CN201509450U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101663962B (en) * | 2009-09-18 | 2011-03-23 | 刘文海 | Large-scale aseptic-manipulation continuous production equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100623 Effective date of abandoning: 20090918 |