CN201496406U - Super-long guiding rail with straightness adjusting device - Google Patents

Super-long guiding rail with straightness adjusting device Download PDF

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Publication number
CN201496406U
CN201496406U CN2009202259072U CN200920225907U CN201496406U CN 201496406 U CN201496406 U CN 201496406U CN 2009202259072 U CN2009202259072 U CN 2009202259072U CN 200920225907 U CN200920225907 U CN 200920225907U CN 201496406 U CN201496406 U CN 201496406U
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CN
China
Prior art keywords
guide rail
straightness
controlling mechanism
regulating device
air supporting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009202259072U
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Chinese (zh)
Inventor
朱志先
崔朝霞
姜智德
李振河
张五庭
周峥
程永飞
张龙
张雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QINGDAO QIANSHAO PRECISION INSTRUMENT CO Ltd
Original Assignee
QINGDAO QIANSHAO PRECISION INSTRUMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by QINGDAO QIANSHAO PRECISION INSTRUMENT CO Ltd filed Critical QINGDAO QIANSHAO PRECISION INSTRUMENT CO Ltd
Priority to CN2009202259072U priority Critical patent/CN201496406U/en
Application granted granted Critical
Publication of CN201496406U publication Critical patent/CN201496406U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a super-long guiding rail with a straightness adjusting device. The super-long guiding rail comprises a guiding rail, wherein a straightness adjusting device is arranged on the guiding rail, a straightness adjusting measuring device is arranged on at least one part of the guiding rail or the straightness adjusting device, and an air floating adjusting mechanism is arranged on the straightness adjusting device. The adjusting device uses the floating adjusting mechanism, and the super-long guiding rail has the maximum advantages that the mechanism enables the adjusting block to realize zero frication through air high speed spraying, thereby lowering the error generated due to mutual frication of equipment components to the maximum.

Description

A kind of overlength guide rail that has the straightness accuracy regulating device
Technical field
The utility model relates to a kind of overlength guide rail that has the straightness accuracy regulating device, a kind ofly specifically utilize hydromechanical effect and make workpiece can be in contactless packaged type device stably, especially be applied to system that highly sophisticated device measures, as machine tool guideway, three-dimensional coordinates measurement instrument etc., belong to the highly sophisticated device field.
Background technique
At present, use maximum on the precision type instrument, utilize hydromechanical effect and make workpiece movable, make like this and measure the air supporting class movable guiding rail that is accomplished, all the buoyancy by means of gas makes the movable member motion or carries out the adjustment of precision, rely on the gravity of movable member itself again, make it keep relative equilibrium stable.
Chinese invention patent 200710035021.7 is mentioned a kind of ultralong air-float guide rail device, its device comprises ground, adjustable sizing block, two joints or the above end to end guide rail of two joints, support beam and guiderail base, each guiderail base is supported on the ground by adjustable sizing block, each support beam is installed on the guiderail base in the set mounting groove, and each guide rail is fixed on the support beam by fastening piece.
China utility model patent 200720126397.4 the utility model discloses a kind of closed air-float guide rail, its by upper rail, middle guide, lower rail etc. form closed can pneumatically supported guide mechanism device.This device is exactly to be made up of six guide rails, and shape is as the mechanical device of two C shapes, and this C shape device is connected around certain guide rail and by an object table, is shaped as enclosed track-type facilities together with deciding set of rails.Three kinds of guide rails (totally six) in this device have the gas circuit that can lead to, in the outlet port of each gas circuit valve are arranged, and are connected with the air-flow that has certain pressure in gas circuit.Under the stream pressure effect, upper rail, middle guide, lower rail and decide to form between guide rail reaction force, object table just can steadily move on the guide rail deciding under this active force.
Though above-mentioned each air-float guide rail respectively has characteristics, but all there is certain defective, such as the straightness accuracy of movable part is regulated, controlled to the single air-floating apparatus that only relies on, precision can not guarantee, because the motion instability that the factors such as gravity deficiency of movable part itself cause, can not satisfy motion and the demand of adjusting for large-sized movable part, and the device structure more complicated, maintenance is big etc.
The model utility content
Deficiency at the prior art existence, technical problem to be solved in the utility model is, a kind of overlength guide rail that has the straightness accuracy regulating device is provided, this guide rail can be by adjusting straightness regulating device, on the basis that relies on air-floating apparatus, by adjusting left and right displacement spring controlling mechanism, auxiliary conditioning units such as hemisphere controlling mechanism and wedge controlling mechanism, can comprehensively carry out the adjustment of straightness accuracy to guide rail, solved large-sized guide rail because gravity, the difficult problem that the influence of length is not easy to adjust, adjust simultaneously, the control of each degrees of freedom has also guaranteed the precision of guide rail linearity.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of overlength guide rail that has straightness regulating device, comprise guide rail, straightness regulating device is set on guide rail, at least one place is provided with straightness accuracy and regulates measuring device on guide rail or the straightness regulating device, and described straightness regulating device is provided with the air supporting controlling mechanism.
The above-mentioned overlength guide rail that has straightness regulating device, described air supporting controlling mechanism comprises the air supporting regulating block, the air supporting regulating block is provided with inlet hole and the hole of damming.
The above-mentioned overlength guide rail that has straightness regulating device, described inlet hole is arranged on the sidewall of air supporting regulating block, and quantity is one, and the hole of damming is arranged on the upper surface of air supporting regulating block, and quantity is four.
The above-mentioned overlength guide rail that has straightness regulating device, described air supporting controlling mechanism is provided with left and right displacement spring controlling mechanism, is connected with the air supporting regulating block with cushion block by baffle plate.
The above-mentioned overlength guide rail that has straightness regulating device, described controlling device is provided with the hemisphere controlling mechanism, and sliding to rotate to limit by sphere with the air supporting controlling mechanism is connected.
The above-mentioned overlength guide rail that has straightness regulating device also is provided with the wedge controlling mechanism on base, fixedly connected with the hemisphere controlling mechanism, and described wedge controlling mechanism comprises moving wedge and quiet wedge, and the two moves by the precision lead screw rotation and connects.
The above-mentioned overlength guide rail that has straightness regulating device is characterized in that: described straightness regulating device is arranged on the bottom surface of guide rail near two end part, and quantity is provided with two.
A kind of advantage that has the overlength guide rail of straightness accuracy regulating device of the utility model is: this controlling device has been used the air supporting controlling mechanism, its great advantage is, this mechanism sprays at a high speed by air and makes regulating block realize zero friction, has reduced the error that causes owing to the mutual friction of equipment part phase to greatest extent.This regulator is by the hemisphere controlling mechanism, the air supporting controlling mechanism, wedge controlling mechanism and four devices of left and right displacement spring controlling mechanism are the equipment guide rail to regulating simultaneously, machine tool guideway is adjusted, because the design of this air supporting controlling mechanism, can be implemented in when regulating guide rail, simultaneously, about, horizontal all directions are adjusted simultaneously, because sliding to rotate to limit by sphere with the air supporting controlling mechanism, the hemisphere controlling mechanism is connected, make the adjusting of all directions independent separately, be independent of each other, simplify adjustment process, regulate time saving and energy saving degree of regulation and the working efficiency of having improved.And by four part controlling mechanism fit adjustment, guaranteed higher degree of regulation, equipment also possesses advantages such as clear in structure is simple, maintenance is less, working life is long simultaneously.
Description of drawings
Below in conjunction with drawings and the specific embodiments the utility model is described in further detail.
Fig. 1 is a kind of overlength guide rail structure schematic representation that has the straightness accuracy regulating device of the utility model;
Fig. 2 is the structure enlarged view of Fig. 1 cathetus degree controlling device;
Fig. 3 is the plan view of this straightness regulating device.
Embodiment
As shown in Figure 1, 2, a kind of overlength guide rail that has the straightness accuracy regulating device comprises guide rail 1 and straightness regulating device 2,50~80 meters of guide rail 1 length, and the two ends with guide rail 1 on guide rail 1 are provided with the precision measure device.Air supporting controlling mechanism 11 is arranged on the straightness regulating device 2.Two straightness regulating devices 2 are installed in the basal surface position at the nearly two end part of guide rail 1.
As shown in Figure 3, this air supporting controlling mechanism 11 comprises air supporting regulating block 4, suction port 7 and the hole 8. of damming has 4 holes 8 of damming that diameter is minimum in the 4 upper surface settings of air supporting regulating block, be distributed on the diagonal of air supporting regulating block 4, on the side of air supporting regulating block, be shaped on an inlet hole 7, pressurized gas enter air supporting regulating block 4 through inlet hole 7, air can spray at a high speed through the hole 8 of damming, will regulate object and be placed on the air supporting regulating block 4, then the object of regulating almost frictionless move arbitrarily thereon.
This straightness regulating device 2 has used air supporting controlling mechanism 11, its great advantage is, this air supporting controlling mechanism 11 is by from holding back hole 8 air of ejection at a high speed, make air supporting regulating block 4 realize zero friction, reduced to greatest extent because the mutual friction of equipment part phase, and the error that causes, in the time of can realizing that granite guide rail, machine tool guideway and some high-precision equipments and product carry out the adjusting of position, up-down adjustment and left and right adjusting each naturally independently and be independent of each other.
One side of air supporting controlling mechanism 11 is fixed with left and right displacement spring controlling mechanism 3 along its axial direction in a wherein end of air supporting controlling mechanism 11, and is fixing with air supporting regulating block 4 by cushion block 12 and baffle plate 13.Rely on the continuity and the supportive of spring tension, the precision that can regulate guide rail left and right directions straightness accuracy as required.Old way realizes the left and right displacement adjustment with weight bump jack, regulates the back precision owing to stress relation, and can change influences degree of regulation.This device solves this difficult problem, improved the adjustment precision greatly.
Straightness regulating device 2 is provided with hemisphere controlling mechanism 5, this hemisphere controlling mechanism 5 is by the upper surface of screw at the moving wedge 9 of wedge controlling mechanism 6, be connected by sphere slip rotation restriction with the lower end of air supporting controlling mechanism 4, the hemisphere connection has the advantage that any direction is freely located, can be according to being conditioned the required angle of object, the upper surface of free adjustment air supporting controlling mechanism 4 makes it with to be conditioned the object surface of contact parallel.
Also be provided with wedge controlling mechanism 6 on base, fixedly connected with described hemisphere controlling mechanism 5, this wedge controlling mechanism 6 comprises moving wedge 9 and quiet wedge 10, and the two moves by the precision lead screw rotation and connects.When needs are finely tuned, only need shake leading screw gently, the highi degree of accuracy surface of contact of its moving wedge 9 promptly can slide along deciding wedge 10 high-precision surface of contact, realize fine setting, wedge controlling mechanism 6 is widely used in machine industry, has simple in structure, be convenient to operation, characteristics such as compact structure and good stability.This product has carried out the high-precision processing of surface of contact and has handled on the basis that keeps its original structure to its surface of contact, improved degree of regulation, as required the precision of free adjustment guide rail above-below direction straightness accuracy.
This set-up procedure that has the overlength guide rail of straightness accuracy regulating device is:
The first step: determine basic rack (is benchmark with middle guide rail), guide rail puts the side of guide rail 1 and upper surface adjusting in place, with this front benchmark and side group standard as whole adjusting as required according to its fixed-site of 2/9 supporting handle.
Second step: after having determined basic rack, to basic rack two directions butt joint guide rail 1, left and right directions all can according to own needs.According to the position of basic rack, according to 2/9 Support Position straightness regulating device is in place in advance, then guide rail 1 is lifted on the straightness regulating device 2, air supporting regulating block 4 surfaces of straightness regulating device 2 and the bottom surface of guide rail 1 must wiped clean.After finishing, the guide rail lifting contacts with guide rail 1 with the left and right displacement spring controlling mechanism 3 on the straightness regulating device 2, and fixed guide 1 left and right directions, rear rail 1 move left and right prevents to ventilate.
The 3rd step: give straightness regulating device 2 ventilations; guide rail 1 can (be noted: carry out frictionless motion owing to guide rail after the ventilation by frictionless motion on straightness regulating device 2 in this case; the guide rail left and right directions is fixing, and fore-and-aft direction need artificially be protected).
The 4th step: allow guide rail 1 near basic rack, play (generally reserving intermediate space 20 roads is that guide rail has docked back filler fixed guide use) with copper foil pads in the middle of the two guide rail interfaces, reference level and side group are accurate in the face of connecting the difference of height that the wedge regulating mechanism on the straightness regulating device 26 is regulated above the guide rail 1 on the guide rail 1, left and right displacement regulating mechanism 3 is adjusted the difference of height of guide rails 1 side reference level and is shown roughly levelling with dragging, and the difference of height of measuring guide rail 1 by break-make gas repeatedly is the air supporting gap of straightness regulating device 2 and guide rail 1.Adjusting to the laser light target installs air supporting regulating block 8 and (adopts main measurement face and side guide surface all to adopt the slick and frivolous piece of aspiration, adopted with the guide rail master and measured the tilt fixing that face and side guide surface angle match.) can safe operation on two guide rails 1.Adjust laser the last reference level of two guide rails 1 and the straightness accuracy of side reference level are measured, guide rail 1 is adjusted according to measurement result.Going up reference level during adjustment will have pre-allowance (adjust guide rail and will exceed the height that basic rack and straightness regulating device equate with the air supporting gap of guide rail 1), dies after adjustment finishes.The straightness accuracy adjustment of guide rail 1 finishes.
Certainly, above-mentioned explanation is not to be to restriction of the present utility model, and the utility model also is not limited to above-mentioned giving an example, and every variation of making in the utility model essential scope, remodeling, interpolation or replacement and application all should belong to protection domain of the present utility model.

Claims (7)

1. overlength guide rail that has straightness regulating device, comprise guide rail, straightness regulating device is set on guide rail, and at least one place is provided with straightness accuracy and regulates measuring device on guide rail or the straightness regulating device, and it is characterized in that: described straightness regulating device is provided with the air supporting controlling mechanism.
2. the overlength guide rail that has straightness regulating device according to claim 1 is characterized in that: described air supporting controlling mechanism comprises the air supporting regulating block, and the air supporting regulating block is provided with inlet hole and the hole of damming.
3. the overlength guide rail that has straightness regulating device according to claim 2 is characterized in that: described inlet hole is arranged on the sidewall of air supporting regulating block, and quantity is one, and the hole of damming is arranged on the upper surface of air supporting regulating block, and quantity is four.
4. the overlength guide rail that has straightness regulating device according to claim 3 is characterized in that: described air supporting controlling mechanism is provided with left and right displacement spring controlling mechanism, is connected with the air supporting regulating block with cushion block by baffle plate.
5. the overlength guide rail that has straightness regulating device according to claim 4, it is characterized in that: described controlling device is provided with the hemisphere controlling mechanism, and sliding to rotate to limit by sphere with the air supporting controlling mechanism is connected.
6. the overlength guide rail that has straightness regulating device according to claim 5, it is characterized in that: on base, also be provided with the wedge controlling mechanism, fixedly connected with the hemisphere controlling mechanism, described wedge controlling mechanism comprises moving wedge and quiet wedge, and the two moves by the precision lead screw rotation and connects.
7. the overlength guide rail that has straightness regulating device according to claim 6 is characterized in that: described straightness regulating device is arranged on the bottom surface of guide rail near two end part, and quantity is provided with two.
CN2009202259072U 2009-09-02 2009-09-02 Super-long guiding rail with straightness adjusting device Expired - Fee Related CN201496406U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202259072U CN201496406U (en) 2009-09-02 2009-09-02 Super-long guiding rail with straightness adjusting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202259072U CN201496406U (en) 2009-09-02 2009-09-02 Super-long guiding rail with straightness adjusting device

Publications (1)

Publication Number Publication Date
CN201496406U true CN201496406U (en) 2010-06-02

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Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179473A (en) * 2015-08-31 2015-12-23 中国航空工业集团公司北京航空精密机械研究所 Spherical flexible coaxiality regulating device for slender rod piece
CN112304282A (en) * 2020-10-14 2021-02-02 新兴铸管股份有限公司 Novel centrifugal machine rail installation and measurement method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179473A (en) * 2015-08-31 2015-12-23 中国航空工业集团公司北京航空精密机械研究所 Spherical flexible coaxiality regulating device for slender rod piece
CN105179473B (en) * 2015-08-31 2017-09-26 中国航空工业集团公司北京航空精密机械研究所 Slender rod piece ball flexible coaxial adjusting apparatus
CN112304282A (en) * 2020-10-14 2021-02-02 新兴铸管股份有限公司 Novel centrifugal machine rail installation and measurement method
CN112304282B (en) * 2020-10-14 2022-04-26 新兴铸管股份有限公司 Method for mounting and measuring rails of centrifugal machine

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100602

Termination date: 20130902