CN201471002U - A vertical metal band sawing machine - Google Patents

A vertical metal band sawing machine Download PDF

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Publication number
CN201471002U
CN201471002U CN2009201930271U CN200920193027U CN201471002U CN 201471002 U CN201471002 U CN 201471002U CN 2009201930271 U CN2009201930271 U CN 2009201930271U CN 200920193027 U CN200920193027 U CN 200920193027U CN 201471002 U CN201471002 U CN 201471002U
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chuck
guide rail
longitudinal guide
guide rails
saw frame
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CN2009201930271U
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丁泽林
沈汉元
刘甄华
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ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
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ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
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Abstract

The utility model relates to a vertical metal band sawing machine comprising a machine body, a saw frame arranged on the machine body, a first chuck and a second chuck, wherein the first chuck and the second chuck are respectively arranged at the left side and right side of the raw frame; at least two longitudinal guide rails which are respectively paved in parallel along the longitudinal direction of the machine body are arranged on the machine body; the longitudinal guide rails are provided with traverse guide rail bases that are matched with the longitudinal guide rails in a sliding manner, and at least two traverse guide rails vertical to the longitudinal guide rails in space are respectively paved in parallel on the traverse guide rails; the saw frame is arranged on the transverse guide rails and is matched with the transverse guide rails in the sliding manner; and the saw frame is provided with a rotating orienting head which can rotate thereon. The vertical metal band sawing machine can conduct saw cutting of different directions on a workpiece.

Description

一种立式金属带锯床 A vertical metal band sawing machine

技术领域technical field

本实用新型涉及一种金属带锯床,尤其是一种立式金属带锯床。The utility model relates to a metal band sawing machine, in particular to a vertical metal band sawing machine.

背景技术Background technique

金属带锯床主要用于锯切金属型材,包括圆材、型钢、块料等,其具有节能、高效、节材等优点,是大、中、小、型企业理想的金属材料切断设备。金属带锯床主要分为卧式和立式两类,立式金属带锯机具有敞开性好,结构紧凑、操作方便等优点,相同锯轮直径比卧式锯床锯切尺寸大,可方便锯切块料。但是,目前的立式金属带锯床锯切金属型材时,只能对工件一个方向进行切断加工,动作单一,不能满足机械加工中的一些特殊生产需要。The metal band sawing machine is mainly used for sawing metal profiles, including round materials, profiled steel, block materials, etc. It has the advantages of energy saving, high efficiency, and material saving, and is an ideal metal material cutting equipment for large, medium, small, and large enterprises. Metal band sawing machines are mainly divided into horizontal and vertical types. Vertical metal band sawing machines have the advantages of good openness, compact structure, and convenient operation. The diameter of the same saw wheel is larger than that of horizontal sawing machines, which is convenient for sawing. blocks. However, when the current vertical metal band sawing machine cuts metal profiles, it can only cut the workpiece in one direction, and the action is single, which cannot meet some special production needs in mechanical processing.

发明内容Contents of the invention

本实用新型为解决上述现有技术的缺点,提供一种设有纵向导轨、横向导轨和旋转导向头的、并可对工件进行不同方向锯切的立式带金属锯床,以满足机械加工中的一些特殊生产需要。In order to solve the above-mentioned shortcomings of the prior art, the utility model provides a vertical band metal sawing machine which is provided with a longitudinal guide rail, a transverse guide rail and a rotary guide head, and can saw workpieces in different directions, so as to meet the needs of mechanical processing. Some special production needs.

本实用新型采用的技术方案为:The technical scheme that the utility model adopts is:

一种立式带锯床,包括床身,设在床身上的锯架、第一卡盘和第二卡盘,第一卡盘和第二卡盘分别位于锯架左右两侧,其特征是:所述床身上设有沿床身纵向分别平行铺设的至少两条纵向导轨;纵向导轨上设有与该纵向导轨滑动配合的横向导轨底座,横向导轨底座上分别平行铺设有至少两条与纵向导轨呈空间垂直的横向导轨;锯架设在横向导轨上,且与横向导轨呈滑动配合;所述锯架上设有可在其上转动的旋转导向头。这样,锯架可以在床身上作纵向移动和横向移动,从而可以对工件进行纵向锯切和横向锯切;旋转导向头可以作180度的旋转,从而可改变带锯条的切削方向。因此,本实用新型可以对工件进行不同方向锯切加工,能满足机械加工中的一些特殊生产需要。A vertical band sawing machine, comprising a bed, a saw frame arranged on the bed, a first chuck and a second chuck, the first chuck and the second chuck are respectively located on the left and right sides of the saw frame, and is characterized in that: The bed is provided with at least two longitudinal guide rails laid in parallel along the longitudinal direction of the bed; The horizontal guide rail is vertical in space; the saw frame is arranged on the horizontal guide rail, and is slidingly matched with the horizontal guide rail; the saw frame is provided with a rotating guide head that can rotate on it. In this way, the saw frame can move vertically and laterally on the bed, so that the workpiece can be sawed vertically and horizontally; the rotating guide head can be rotated 180 degrees, so that the cutting direction of the band saw blade can be changed. Therefore, the utility model can perform sawing processing on workpieces in different directions, and can meet some special production needs in mechanical processing.

进一步,第二卡盘设在纵向导轨上,并且与该纵向导轨呈滑动配合。这样,第二卡盘可以在床身上纵向移动,从而可以根据工件的长度,调整其与第一卡盘之间的距离。Further, the second chuck is arranged on the longitudinal guide rail and is in sliding fit with the longitudinal guide rail. In this way, the second chuck can move longitudinally on the bed, so that the distance between it and the first chuck can be adjusted according to the length of the workpiece.

所述第二卡盘设在卡盘座上,第二卡盘转轴后端设有用于固定第二卡盘的锁紧盘;卡盘座上配合设有可固定锁紧盘的锁紧装置;所述卡盘座设在纵向导轨上,且与纵向导轨呈滑动配合;所述卡盘座上连接有工件顶紧油缸,该工件顶紧油缸安装在床身上。工件顶紧油缸可驱动卡盘座在纵向导轨上移动,从而带动第二卡盘移动,调整第二卡盘与第一卡盘之间的距离。The second chuck is arranged on the chuck seat, and the rear end of the rotating shaft of the second chuck is provided with a locking disc for fixing the second chuck; the chuck seat is equipped with a locking device capable of fixing the locking disc; The chuck seat is arranged on the longitudinal guide rail, and is in sliding fit with the longitudinal guide rail; the workpiece clamping oil cylinder is connected to the chuck seat, and the workpiece clamping oil cylinder is installed on the bed. The workpiece tightening oil cylinder can drive the chuck seat to move on the longitudinal guide rail, thereby driving the second chuck to move, and adjusting the distance between the second chuck and the first chuck.

本实用新型的有益效果是:它可以对工件进行纵向锯切和横向锯切,以及在旋转导向头的作用下,对工件进行不同方向锯切,满足机械加工中的一些特殊生产需要。The beneficial effects of the utility model are: it can cut the workpiece vertically and horizontally, and under the action of the rotating guide head, it can cut the workpiece in different directions, so as to meet some special production needs in mechanical processing.

附图说明Description of drawings

图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;

图2为图1中A-A右侧视放大示意图。Fig. 2 is an enlarged schematic diagram of the right side view of A-A in Fig. 1 .

具体实施方式Detailed ways

在图1、图2中,床身1、工件顶紧油缸2、卡盘座3、锁紧盘4、第二卡盘5、纵向导轨6、旋转导向头7、锯架8、横向导轨9、第一卡盘10、电机11、横向导轨底座12、带锯条13、锯轮14、锁紧装置15。In Fig. 1 and Fig. 2, the bed 1, the workpiece clamping cylinder 2, the chuck seat 3, the locking disc 4, the second chuck 5, the longitudinal guide rail 6, the rotary guide head 7, the saw frame 8, and the transverse guide rail 9 , the first chuck 10, the motor 11, the transverse guide rail base 12, the band saw blade 13, the saw wheel 14, and the locking device 15.

下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

如图1、图2所示,一种立式带锯床,包括床身1,设在床身1上的锯架8、第一卡盘10和第二卡盘5,第一卡盘10和第二卡盘5分别位于锯架8左右两侧;所述床身1上设有沿床身纵向分别平行铺设的四条纵向导轨6;四条纵向导轨6上设有与该纵向导轨6滑动配合的横向导轨底座12,横向导轨底座12上面分别平行铺设有三条与纵向导轨6呈空间垂直的横向导轨9;锯架8设在横向导轨9上,且与横向导轨9呈滑动配合;所述锯架8上设有可在其上转动的旋转导向头7,旋转导向头可以作180度的旋转,从而可改变带锯条的切削方向。As shown in Figures 1 and 2, a vertical band sawing machine includes a bed 1, a saw frame 8 on the bed 1, a first chuck 10 and a second chuck 5, the first chuck 10 and the second chuck 5. The second chuck 5 is respectively located on the left and right sides of the saw frame 8; the bed 1 is provided with four longitudinal guide rails 6 which are respectively laid in parallel along the longitudinal direction of the bed; Horizontal guide rail base 12, three horizontal guide rails 9 vertical to the vertical guide rail 6 are laid in parallel on the horizontal guide rail base 12; 8 is provided with a rotating guide head 7 that can rotate thereon, and the rotating guide head can rotate 180 degrees, thereby changing the cutting direction of the band saw blade.

所述第二卡盘5设在纵向导轨6上,且与纵向导轨6呈滑动配合。The second chuck 5 is arranged on the longitudinal guide rail 6 and is in sliding fit with the longitudinal guide rail 6 .

所述第二卡盘5设在卡盘座3上,第二卡盘5转轴后端设有用于固定第二卡盘的锁紧盘4;卡盘座3上配合设有可固定锁紧盘4的锁紧装置15;所述卡盘座3设在纵向导轨6上,且与纵向导轨6呈滑动配合;所述卡盘座3上连接有工件顶紧油缸2,该工件顶紧油缸安装在床身1上。工件顶紧油缸2可驱动卡盘座在纵向导轨上移动,从而带动第二卡盘5移动,调整第二卡盘5与第一卡盘10之间的距离。The second chuck 5 is arranged on the chuck seat 3, and the rear end of the rotating shaft of the second chuck 5 is provided with a locking disc 4 for fixing the second chuck; the chuck seat 3 is equipped with a fixed locking disc 4 locking device 15; the chuck base 3 is set on the longitudinal guide rail 6, and is in sliding fit with the longitudinal guide rail 6; the workpiece clamping cylinder 2 is connected to the chuck base 3, and the workpiece clamping cylinder is installed on bed 1. The workpiece tightening oil cylinder 2 can drive the chuck seat to move on the longitudinal guide rail, thereby driving the second chuck 5 to move, and adjusting the distance between the second chuck 5 and the first chuck 10 .

所述横向导轨底座12与纵向导轨6的滑动配合,是通过横向导轨底座12底面固设的多个配合滑块与纵向导轨6滑动连接;锯架8与横向导轨9的滑动配合,是通过其底面固设的多个配合滑块与横向导轨9滑动连接。锯架8的喉深方向与纵向导轨6垂直。The sliding fit of the transverse guide rail base 12 and the longitudinal guide rail 6 is slidably connected with the longitudinal guide rail 6 through a plurality of matching sliders fixed on the bottom surface of the transverse guide rail base 12; the sliding fit of the saw frame 8 and the transverse guide rail 9 is through its A plurality of cooperating slide blocks fixed on the bottom surface are slidably connected with the transverse guide rail 9 . The throat depth direction of the saw frame 8 is perpendicular to the longitudinal guide rail 6 .

所述第一卡盘10与设在第一卡盘基座上的电机11传动连接。电机11驱动第一卡盘10旋转,从而带动由第一卡盘10和第二卡盘5夹紧的工件转动。The first chuck 10 is in transmission connection with a motor 11 provided on the base of the first chuck. The motor 11 drives the first chuck 10 to rotate, thereby driving the workpiece clamped by the first chuck 10 and the second chuck 5 to rotate.

这样,横向导轨9即可在纵向导轨6上沿床身纵向移动,锯架8可以在横向导轨9上沿着床身1的横向移动。并且锯架8也能跟着横向导轨9,在纵向导轨6上沿着床身1纵向移动。因此,锯架8就能对工件作纵向锯切和横向锯切。锯架8上还设有两个可以作180度的转动的旋转导向头7,其可带动带锯条改变切削方向。该旋转导向头7是现有技术,在此不详细描述。第二卡盘5设在卡盘座3上,且设有锁紧盘4用以锁紧第二卡盘5;卡盘座3设在纵向导轨6上,并且与该纵向导轨6呈滑动配合;卡盘座3上连接有工件顶紧油缸2,工件顶紧油缸2安装在床身1上。这样,第二卡盘5即可在工件顶紧油缸2的作用下,沿着纵向导轨6作纵向移动。In this way, the transverse guide rail 9 can move longitudinally along the bed on the longitudinal guide rail 6 , and the saw frame 8 can move transversely along the bed 1 on the transverse guide rail 9 . And the saw frame 8 can also follow the transverse guide rail 9 and move longitudinally along the bed 1 on the longitudinal guide rail 6 . Therefore, the saw frame 8 can perform longitudinal sawing and transverse sawing to the workpiece. The saw frame 8 is also provided with two rotating guide heads 7 that can rotate 180 degrees, which can drive the band saw blade to change the cutting direction. The rotary steerable head 7 is a prior art and will not be described in detail here. The second chuck 5 is arranged on the chuck seat 3, and is provided with a locking plate 4 for locking the second chuck 5; the chuck seat 3 is arranged on the longitudinal guide rail 6, and is in a sliding fit with the longitudinal guide rail 6 ; The chuck seat 3 is connected with the workpiece top tight oil cylinder 2, and the workpiece top tight oil cylinder 2 is installed on the bed 1. In this way, the second chuck 5 can move longitudinally along the longitudinal guide rail 6 under the action of the workpiece clamping oil cylinder 2 .

所述锯架8可由另外设于床身上的驱动电机和链条驱动,使得锯架8可在床身1上沿纵向导轨6移动,或者沿横向导轨9移动。此外,也可采用其它驱动方式带动锯架8纵向和横向移动。The saw frame 8 can be driven by a drive motor and a chain additionally arranged on the bed, so that the saw frame 8 can move along the longitudinal guide rail 6 on the bed 1 , or move along the transverse guide rail 9 . In addition, other driving methods can also be used to drive the saw frame 8 to move longitudinally and laterally.

本实用新型采用纵向锯切和横向锯切相结合;即工件在第一卡盘10和第二卡盘5的夹紧下,锯架8可沿着纵向导轨6作左右移动对工件进行纵向锯切,还可以沿着横向导轨9作前后移动对工件进行横向锯切。而且,带锯条在旋转导向头7的作用下,带锯条能作180度旋转,从而改变带锯条工作时的切削方向。The utility model adopts the combination of vertical sawing and horizontal sawing; that is, the workpiece is clamped by the first chuck 10 and the second chuck 5, and the saw frame 8 can move left and right along the longitudinal guide rail 6 to perform longitudinal sawing on the workpiece. It can also move back and forth along the transverse guide rail 9 to perform transverse sawing on the workpiece. Moreover, under the action of the rotating guide head 7, the band saw blade can rotate 180 degrees, thereby changing the cutting direction of the band saw blade when it is working.

例如加工大型曲轴,以前用普通的铣床加工速度很慢,工作效率很低。如用本实用新型先进行粗加工,再用铣床加工,其工作效率将提高10倍。曲轴在第一卡盘10和第二卡盘5的夹紧下可作自由角度任意旋转,且通过锁紧盘可锁定曲轴。通过锯架8沿纵向导轨6或横向导轨9的移动,以及旋转导向头7的作用,带锯条对曲轴的偏心块就能进行不同方向的锯切加工,满足其特殊生产需要。For example, to process large crankshafts, the processing speed was very slow and the work efficiency was very low with ordinary milling machines. If the utility model is used to carry out rough machining first, and then process it with a milling machine, its work efficiency will be increased by 10 times. Under the clamping of the first chuck 10 and the second chuck 5, the crankshaft can freely rotate at any angle, and the crankshaft can be locked by the locking disc. Through the movement of the saw frame 8 along the longitudinal guide rail 6 or the transverse guide rail 9, and the function of the rotating guide head 7, the band saw blade can perform sawing in different directions on the eccentric block of the crankshaft to meet its special production needs.

Claims (3)

1.一种立式金属带锯床,包括床身(1),设在床身(1)上的锯架(8)、第一卡盘(10)和第二卡盘(5),第一卡盘(10)和第二卡盘(5)分别位于锯架(8)左右两侧,其特征是:所述床身(1)上设有沿床身纵向分别平行铺设的至少两条纵向导轨(6);纵向导轨(6)上设有与该纵向导轨(6)滑动配合的横向导轨底座(12),横向导轨底座(12)上分别平行铺设有至少两条与纵向导轨(6)呈空间垂直的横向导轨(9);锯架(8)设在横向导轨(9)上,且与横向导轨(9)呈滑动配合;所述锯架(8)上设有可在其上转动的旋转导向头(7)。1. A vertical metal band sawing machine, comprising a bed (1), a saw frame (8), a first chuck (10) and a second chuck (5) arranged on the bed (1), the first The chuck (10) and the second chuck (5) are located on the left and right sides of the saw frame (8) respectively. guide rail (6); the longitudinal guide rail (6) is provided with a transverse guide rail base (12) slidingly matched with the longitudinal guide rail (6), and at least two horizontal guide rail bases (12) are respectively laid parallel to the longitudinal guide rail (6) A horizontal guide rail (9) vertical in space; the saw frame (8) is arranged on the horizontal guide rail (9), and is slidingly fitted with the horizontal guide rail (9); the saw frame (8) is provided with a the rotating guide head (7). 2.根据权利要求1所述的一种立式金属带锯床,其特征是:所述第二卡盘(5)设在纵向导轨(6)上,且与纵向导轨(6)呈滑动配合。2. A vertical metal band sawing machine according to claim 1, characterized in that: the second chuck (5) is arranged on the longitudinal guide rail (6) and is in sliding fit with the longitudinal guide rail (6). 3.根据权利要求2所述的一种立式金属带锯床,其特征是:所述第二卡盘(5)设在卡盘座(3)上,第二卡盘(5)转轴后端设有用于固定第二卡盘(5)的锁紧盘(4);卡盘座(3)上配合设有可固定锁紧盘(4)的锁紧装置;所述卡盘座(3)设在纵向导轨(6)上,且与纵向导轨(6)呈滑动配合;所述卡盘座(3)上连接有工件顶紧油缸(2),该工件顶紧油缸(2)安装在床身(1)上。3. A vertical metal band sawing machine according to claim 2, characterized in that: the second chuck (5) is arranged on the chuck seat (3), and the rear end of the rotating shaft of the second chuck (5) There is a locking disc (4) for fixing the second chuck (5); the chuck seat (3) is equipped with a locking device that can fix the locking disc (4); the chuck seat (3) It is arranged on the longitudinal guide rail (6) and is in sliding fit with the longitudinal guide rail (6); the workpiece clamping oil cylinder (2) is connected to the chuck seat (3), and the workpiece clamping cylinder (2) is installed on the bed on the body (1).
CN2009201930271U 2009-08-25 2009-08-25 A vertical metal band sawing machine Expired - Fee Related CN201471002U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111735A (en) * 2013-01-25 2013-05-22 大连三高集团有限公司 Sampling saw
CN116100081A (en) * 2023-04-12 2023-05-12 西安钧诚精密制造有限公司 Locking device of metal band sawing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111735A (en) * 2013-01-25 2013-05-22 大连三高集团有限公司 Sampling saw
CN103111735B (en) * 2013-01-25 2016-04-13 大连三高集团有限公司 Sampling saw
CN116100081A (en) * 2023-04-12 2023-05-12 西安钧诚精密制造有限公司 Locking device of metal band sawing machine
CN116100081B (en) * 2023-04-12 2023-07-14 西安钧诚精密制造有限公司 Locking device of metal band sawing machine

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