CN201383435Y - Colored ring inductance multi-axis automatic winding machine - Google Patents

Colored ring inductance multi-axis automatic winding machine Download PDF

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Publication number
CN201383435Y
CN201383435Y CN200920056864U CN200920056864U CN201383435Y CN 201383435 Y CN201383435 Y CN 201383435Y CN 200920056864 U CN200920056864 U CN 200920056864U CN 200920056864 U CN200920056864 U CN 200920056864U CN 201383435 Y CN201383435 Y CN 201383435Y
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China
Prior art keywords
assembly
main shaft
coiling
discharging
feeding
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Expired - Fee Related
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CN200920056864U
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Chinese (zh)
Inventor
樊江成
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樊江成
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Priority to CN200920056864U priority Critical patent/CN201383435Y/en
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Publication of CN201383435Y publication Critical patent/CN201383435Y/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a colored ring inductance multi-axis automatic winding machine, which comprises a sear frame; the seat frame is provided with a winding spindle assembly for winding to form colored ring inductance coil, and a mobile suspension assembly which realizes actions of sending wire, guiding wire, arranging wire and breaking wire through move; the seat frame is also provided with a feed assembly and a discharge assembly which respectively have the role of feeding and discharging. The colored ring inductance multi-axis automatic winding machine has the simple structure, the smart idea; and realizes independent operation of mechanized automatic for one-person, and has high efficiency, low failure rate; the quality of the colored ring inductance produced by the colored ring inductance multi-axis automatic winding machine is stable, and the specification is unified; and the colored ring inductance multi-axis automatic winding machine has low manufacturing cost, and is applied to generally promote to use.

Description

A kind of colour loop inductance multiaxis automatic coil winding machine
Technical field
The utility model relate to colour loop inductance etc. axially electronic component do not have the multiaxis automatic winding equipment of welding coiling.
Background technology
At present, the coiling of colour loop inductance mainly was divided into for three steps: the first step is broken unnecessary the end of a thread (being initial line) to enamelled wire around three to five circles then on the lead-in wire of magnetic core one end; Second step wound the line enamelled wire on magnetic core; The 3rd step was broken enamelled wire (being take-up) to enamelled wire around three to five circles then on the lead-in wire of the magnetic core other end.Though also have relevant multiaxis automatic coil winding machine on the market, thus the too complicated cost height that makes of its structure, the failure rate height, need simultaneously two people with on operate production, operating efficiency is too low, the enamelled wire waste is serious, is difficult to extensively promote the use of; The colour loop inductance coiling of at present domestic a lot of electron production enterprise is all based on manual coil winding machine, and production efficiency is extremely low, and different, on average everyone per tour can be around 2,000 to 6,000 according to inductance value and personnel's cooking level, and efficient is low; Moreover, cause bigger waste of raw materials quality instability owing to need break unnecessary the end of a thread during initial line hand-manipulated; What also have manual coil winding machine use all is brushless motor, and the brake positioning performance extreme difference of brushless motor, so have very big difference around intact same specification product, for later production process has caused great waste of raw materials.
The utility model content
The purpose of this utility model is the shortcoming that overcomes above-mentioned prior art, provides a kind of simple in structure, is skillfully constructed, can people's independent operation and high efficiency, low, the stay-in-grade colour loop inductance multiaxis of failure rate automatic coil winding machine.
The utility model can be achieved through the following technical solutions:
The utility model discloses a kind of colour loop inductance multiaxis automatic coil winding machine, this multiaxis automatic coil winding machine comprises mounting (1), mounting (1) is provided with the coiling main shaft assembly (2) that forms the colour loop inductance coil of being used to wind the line, by moving the mobile suspension assembly (3) of realizing line sending lead winding displacement and broken string action, on mounting, also be provided with feeding assembly (4), discharging assembly (5) with feeding, discharging effect;
Wherein, coiling main shaft assembly (2) comprises spindle bearing holder (21), servo motor (23) and a plurality of coiling main shaft (22) that has coiling chuck (24), the coiling main shaft (22) of band coiling chuck (24) is installed on the spindle bearing holder (21), servo motor (23) with spindle bearing holder (21) thus be connected and realize driving the set a plurality of coiling main shafts rotations of spindle bearing holder by servo motor;
Mobile suspension assembly (3) comprises the translation suspension (31) that can move horizontally and has the lifting bearing (32) that lift cylinder (36) is controlled the lifting of translation suspension, translation suspension (31) has the guide pin seat (34) with many open traverses pin (33), also establish a plurality of clamp cylinders (35) of enamelled wire to the line needle that are used to clamp on the guide pin seat, translation suspension (31) top is provided with and is used to guide the guide wheel (37) of enamelled wire to the clamp cylinder;
Feeding assembly (4) but comprise the feed spool bearing (42) that horizontal linear moves, the bearing pedestal top is provided with the rotation holder (44) of band feeding main shaft (43), be provided with bearing iron hinge seat (45) between rotation holder (44) and the bearing pedestal, action that the bearing pedestal that moves horizontally can be delivered to the enamelled wire of feeding main shaft the coiling main shaft (22) of coiling main shaft assembly thereby the main shaft of upward realizing winding the line winds the line;
Discharging assembly (5) comprises the discharging bearing pedestal (52) of band lift cylinder (51), and the discharging bearing pedestal is provided with the discharging fork (53) that is used for the discharging effect and can promotes the promotion cylinder (54) that its horizontal linear moves.
The utility model workflow step is probably as follows:
1, treats to insert on the feeding main shaft of feeding assembly by artificial or automatic blanking device handle around the inductance enamelled wire;
2, adjust the operating angle of rotation holder in the feeding assembly;
3, the feeding assembly bearing pedestal that moves horizontally can be delivered to the enamelled wire of feeding main shaft on the coiling main shaft of coiling main shaft assembly;
4, the guide pin seat is delivered to the service position to enamelled wire:
5, the coiling chuck of coiling main shaft assembly is clamped the end of a thread;
6, moved on to line position on the guide pin seat;
7, coiling main shaft initial line;
8, mobile suspension assembly moves forward and moves down the guide pin seat enamelled wire is arranged to magnetic core;
9, move on to the coiling position on the guide pin seat and realize coiling and automatic winding displacement;
10, mobile suspension assembly moves forward and moves down the guide pin seat enamelled wire row is gone between to the inductance other end;
11, the coiling chuck clamp enamelled wire and on move and realize breaking enamelled wire;
12, mobile suspension assembly resets;
13, the feeding assembly resets and continues to connect material;
14, the coiling chuck rewiring clamp of coiling main shaft assembly;
15, the discharging of discharging assembly fork is advancing pulp-collecting box to realize discharge process around intact inductance.
Above-mentioned steps realizes that the winding operation automation finishes so repeatedly.
The utility model compared with prior art has following advantage:
The utility model is provided with the coiling main shaft assembly that forms the colour loop inductance coil of being used to wind the line on mounting, by moving the mobile suspension assembly of realizing line sending lead winding displacement and broken string action, on mounting, also be provided with feeding assembly, discharging assembly with feeding, discharging effect, it is simple in structure, be skillfully constructed, realization can people's separate machineization be operated automatically, its high efficiency, failure rate are low, the colour loop inductance steady quality of producing by the utility model coil winding machine, uniform specification, and the utility model low cost of manufacture, be fit to generally promote the use of.
Description of drawings
Accompanying drawing 1 is the utility model structural representation;
Accompanying drawing 2 is an A portion enlarged diagram in the accompanying drawing 1;
Accompanying drawing 3 the utility model coiling main shaft assembly structural representation;
Accompanying drawing 4 is the coiling chuck structure schematic diagram of the utility model coiling main shaft assembly;
Accompanying drawing 5 moves the suspension assembly structural representation for the utility model;
Accompanying drawing 6 is the utility model feeding assembly structure schematic diagram;
Accompanying drawing 7 is the utility model discharging assembly structure schematic diagram.
Embodiment
Come the utility model is further described below in conjunction with Figure of description:
As accompanying drawing 1 to shown in the accompanying drawing 7, the utility model discloses a kind of colour loop inductance multiaxis automatic coil winding machine, this multiaxis automatic coil winding machine comprises mounting 1, mounting 1 is provided with the coiling main shaft assembly 2 that forms the colour loop inductance coil of being used to wind the line, by moving the mobile suspension assembly 3 of realizing line sending lead winding displacement and broken string action, on mounting, also be provided with feeding assembly 4, discharging assembly 5 with feeding, discharging effect;
Wherein, coiling main shaft assembly 2 comprises spindle bearing holder 21, servo motor 23 and a plurality of coiling main shaft 22 that has the chuck 24 that winds the line, the coiling main shaft 22 of band coiling chuck 24 is installed on the spindle bearing holder 21, realizes that driving the set a plurality of coiling main shafts of spindle bearing holder by servo motor rotates thereby servo motor 23 is connected with spindle bearing holder 21;
Mobile suspension assembly 3 comprises the translation suspension 31 that can move horizontally and has the lifting bearing 32 that lift cylinder 36 is controlled the lifting of translation suspension, translation suspension 31 has the guide pin seat 34 with many open traverses pin 33, also establish a plurality of clamp cylinders 35 of enamelled wire to the line needle that are used to clamp on the guide pin seat, translation suspension 31 tops are provided with and are used to guide the guide wheel 37 of enamelled wire 7 to the clamp cylinder;
But feeding assembly 4 comprises the feed spool bearing 42 that horizontal linear moves, the bearing pedestal top is provided with the rotation holder 44 of band feeding main shaft 43, be provided with bearing iron hinge seat 45 between rotation holder 44 and the bearing pedestal, realize the action that winds the line of coiling main shaft on the coiling main shaft 22 of coiling main shaft assembly thereby the bearing pedestal that moves horizontally can be delivered to the enamelled wire 7 of feeding main shaft;
Discharging assembly 5 comprises the discharging bearing pedestal 52 of being with lift cylinder 51, and the discharging bearing pedestal is provided with the discharging fork 53 that is used for the discharging effect and can promotes the promotion cylinder 54 that its horizontal linear moves.
The utility model workflow step is probably as follows:
1, treats to insert on the feeding main shaft of feeding assemblies by artificial or automatic blanking device handle around inductance enamelled wire 7;
2, adjust the operating angle of rotation holder in the feeding assembly;
3, the feeding assembly bearing pedestal that moves horizontally can be delivered to the enamelled wire of feeding main shaft on the coiling main shaft of coiling main shaft assembly;
4, the guide pin seat is delivered to the service position to enamelled wire:
5, the coiling chuck of coiling main shaft assembly is clamped the end of a thread;
6, moved on to line position on the guide pin seat;
7, coiling main shaft initial line;
8, mobile suspension assembly moves forward and moves down the guide pin seat enamelled wire is arranged to magnetic core;
9, move on to the coiling position on the guide pin seat and realize coiling and automatic winding displacement;
10, mobile suspension assembly moves forward and moves down the guide pin seat enamelled wire row is gone between to the inductance other end;
11, the coiling chuck clamp enamelled wire and on move and realize breaking enamelled wire;
12, mobile suspension assembly resets;
13, the feeding assembly resets and continues to connect material;
14, the coiling chuck rewiring clamp of coiling main shaft assembly;
15, the discharging of discharging assembly fork is advancing pulp-collecting box to realize discharge process around intact inductance.
Above-mentioned steps realizes that the winding operation automation finishes so repeatedly.

Claims (1)

1, a kind of colour loop inductance multiaxis automatic coil winding machine, comprise mounting (1), it is characterized in that: described mounting (1) is provided with the coiling main shaft assembly (2) that forms the colour loop inductance coil of being used to wind the line, by moving the mobile suspension assembly (3) of realizing line sending lead winding displacement and broken string action, also is provided with feeding assembly (4), discharging assembly (5) with feeding, discharging effect on mounting;
Wherein, coiling main shaft assembly (2) comprises spindle bearing holder (21), servo motor (23) and a plurality of coiling main shaft (22) that has coiling chuck (24), the coiling main shaft (22) of band coiling chuck (24) is installed on the spindle bearing holder (21), servo motor (23) with spindle bearing holder (21) thus be connected and realize driving the set a plurality of coiling main shafts rotations of spindle bearing holder by servo motor;
Mobile suspension assembly (3) comprises the translation suspension (31) that can move horizontally and has the lifting bearing (32) that lift cylinder (36) is controlled the lifting of translation suspension, translation suspension (31) has the guide pin seat (34) with many open traverses pin (33), also establish a plurality of clamp cylinders (35) of enamelled wire to the line needle that are used to clamp on the guide pin seat, translation suspension (31) top is provided with and is used to guide the guide wheel (37) of enamelled wire to the clamp cylinder;
Feeding assembly (4) but comprise the feed spool bearing (42) that horizontal linear moves, the bearing pedestal top is provided with the rotation holder (44) of band feeding main shaft (43), be provided with bearing iron hinge seat (45) between rotation holder (44) and the bearing pedestal, action that the bearing pedestal that moves horizontally can be delivered to the enamelled wire of feeding main shaft the coiling main shaft (22) of coiling main shaft assembly thereby the main shaft of upward realizing winding the line winds the line;
Discharging assembly (5) comprises the discharging bearing pedestal (52) of band lift cylinder (51), and the discharging bearing pedestal is provided with the discharging fork (53) that is used for the discharging effect and can promotes the promotion cylinder (54) that its horizontal linear moves.
CN200920056864U 2009-05-19 2009-05-19 Colored ring inductance multi-axis automatic winding machine Expired - Fee Related CN201383435Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200920056864U CN201383435Y (en) 2009-05-19 2009-05-19 Colored ring inductance multi-axis automatic winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200920056864U CN201383435Y (en) 2009-05-19 2009-05-19 Colored ring inductance multi-axis automatic winding machine

Publications (1)

Publication Number Publication Date
CN201383435Y true CN201383435Y (en) 2010-01-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN200920056864U Expired - Fee Related CN201383435Y (en) 2009-05-19 2009-05-19 Colored ring inductance multi-axis automatic winding machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103219149A (en) * 2012-01-20 2013-07-24 厦门天迈节能照明有限公司 Multi-group multi-station magnet ring winding machine
CN104299724A (en) * 2014-09-26 2015-01-21 安徽蛟龙科技有限公司 Take-up device used after tin plating of tinned copper wires
CN105800315A (en) * 2016-05-24 2016-07-27 揭阳市美得福电子有限公司 Unloading manipulator and coil winding machine for inductors
CN108010717A (en) * 2017-01-03 2018-05-08 东莞理工学院 A kind of inductance coil winding machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103219149A (en) * 2012-01-20 2013-07-24 厦门天迈节能照明有限公司 Multi-group multi-station magnet ring winding machine
CN103219149B (en) * 2012-01-20 2015-08-05 厦门天迈节能照明有限公司 Many groups multistation magnetic toroid winding machine
CN104299724A (en) * 2014-09-26 2015-01-21 安徽蛟龙科技有限公司 Take-up device used after tin plating of tinned copper wires
CN105800315A (en) * 2016-05-24 2016-07-27 揭阳市美得福电子有限公司 Unloading manipulator and coil winding machine for inductors
CN105800315B (en) * 2016-05-24 2018-08-24 揭阳市美得福电子有限公司 A kind of unloading manipulator and inductance coil winding machine
CN108010717A (en) * 2017-01-03 2018-05-08 东莞理工学院 A kind of inductance coil winding machine
CN108010717B (en) * 2017-01-03 2020-03-31 东莞理工学院 Inductance winding machine

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GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100113

Termination date: 20120519

C17 Cessation of patent right