CN108335906A - A kind of colour coding inductance coil winding machine - Google Patents
A kind of colour coding inductance coil winding machine Download PDFInfo
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- CN108335906A CN108335906A CN201810367373.0A CN201810367373A CN108335906A CN 108335906 A CN108335906 A CN 108335906A CN 201810367373 A CN201810367373 A CN 201810367373A CN 108335906 A CN108335906 A CN 108335906A
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- 238000004804 winding Methods 0.000 title claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 174
- 239000000463 material Substances 0.000 claims abstract description 137
- 230000005540 biological transmission Effects 0.000 claims abstract description 65
- 238000013519 translation Methods 0.000 claims abstract description 30
- 239000000725 suspension Substances 0.000 claims abstract description 11
- 230000033001 locomotion Effects 0.000 claims description 23
- 230000007423 decrease Effects 0.000 claims description 8
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000012827 research and development Methods 0.000 abstract 1
- 239000004065 semiconductor Substances 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 16
- 230000009471 action Effects 0.000 description 8
- 238000003825 pressing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000001939 inductive effect Effects 0.000 description 6
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 239000003973 paint Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0009—Constructional details, e.g. manipulator supports, bases
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The present invention relates to semiconductor automation research and development fields more particularly to a kind of colour coding inductance coil winding machine, the present invention to adopt the following technical scheme that：A kind of colour coding inductance coil winding machine, including：Be arranged in coil winding machine main body the first splicing manipulator, the second splicing manipulator, manipulator suspension fork mechanism, anterior-posterior translation material folding axis mechanism, thread clamping mechanism, for line mechanism, main shaft winding mechanism, first splicing manipulator, the second splicing manipulator slide laterally part by first and are slidably mounted on manipulator suspension fork mechanism, it is additionally provided with and is driven the first above-mentioned splicing manipulator, the manipulator transverse transmission mechanism that the second splicing manipulator moves, the advantage of the invention is that：Stability further improves, and is suitable for the inductance coiling of plurality of specifications, and high degree of automation is very suitable for promoting and applying.
Description
Technical field：
The present invention relates to inductive material fabrication design field more particularly to a kind of colour coding inductance coil winding machines.
Background technology：
The winding process that colour coding inductance produces at present is in the stage for upgrading semi-automatic coiling by artificial coiling, Chinese special
Profit：In a kind of colour coding inductance coil winding machine disclosed in ZL201610349256.2, it is suitable for inductance coiling model range compared with
To be narrow, for the coil winding machine of other specifications, then need to be additionally carried out customization, enterprise's manufacture and use cost are high, cannot be satisfied
Consumer demand need to further research and develop improvement.
Invention content：
The purpose of the present invention is to provide a kind of colour coding inductance coil winding machine, specific purposes are to provide to be processed suitable for more specification
A kind of colour coding inductance coil winding machine.
In order to achieve the above objectives, the present invention adopts the following technical scheme that：A kind of colour coding inductance coil winding machine, including：Setting exists
First splicing manipulator in coil winding machine main body, the second splicing manipulator, manipulator suspension fork mechanism, anterior-posterior translation material folding axis mechanism,
Thread clamping mechanism, for line mechanism, main shaft winding mechanism, the first splicing manipulator, the second splicing manipulator slide laterally by first
Part is slidably mounted on manipulator suspension fork mechanism, is additionally provided with and is driven the first above-mentioned splicing manipulator, the second splicing manipulator is moved
Dynamic manipulator transverse transmission mechanism.
Further, the second splicing manipulator is additionally provided with by first longitudinal direction sliding part longitudinal sliding motion on master slider
Longitudinal first longitudinal direction sliding equipment for being driven above-mentioned the second splicing manipulator longitudinal movement.
Further, the first above-mentioned splicing manipulator, the second splicing manipulator include：Finger mounted rack and setting
Mainframe is being arranged in material folding finger at finger mounted bottom of the frame at the top of finger mounted rack, and host is set up
Be equipped with finger lifting cylinder, finger be lifted cylinder by be driven above-mentioned finger mounted rack so that drive material folding finger be lifted or
Decline.
Further, cutter rack is arranged in the other side adjacent with finger mounted rack, and the first cutter lower air cylinder is arranged,
Cutter portion is placed in cutter rack, and the first cutter lower air cylinder is driven above-mentioned cutter rack lifting or declines and then drive above-mentioned
Cutter portion is lifted or declines, and the second cutter lower air cylinder is being arranged between the first cutter lower air cylinder and cutter rack.
Further, anterior-posterior translation material folding axis mechanism includes：Material folding rack and material handling shaft, material handling shaft are longitudinally mounted to press from both sides
Expect in rack, material handling shaft includes material folding axis hole, and the other end of the material folding axis hole from one end of material handling shaft toward material handling shaft extends, material handling shaft
The second notch section is opened up positioned at material handling shaft hole bottom, above-mentioned is being placed in material folding axis hole positioned at second notch section setting is restricted
The lever top-pressure mechanism of material movement.
Further, frames are additionally provided with biography by the longitudinal sliding motion of second longitudinal direction sliding part in coil winding machine main body
Move the second longitudinal direction transmission mechanism of above-mentioned frames longitudinal translation.
Further, thread clamping mechanism, thread clamping mechanism packet are set between main shaft winding mechanism and anterior-posterior translation material folding axis mechanism
It includes：The several groups wire clipping component being set in arm rack, arm rack is rotatably mounted on upper intermediate stand, positioned at upper
One end setting of intermediate stand is driven the arm rack rotating mechanism of above-mentioned arm rack rotation.
Further, the upper transverse direction for being driven above-mentioned upper intermediate stand transverse shifting is being set positioned at upper intermediate stand bottom
Transmission mechanism, upper transverse transmission mechanism include：Upper intermediate stand is slidably mounted on upper lateral rack by above sliding laterally part, on
Mechanism is laterally urged in one end setting of lateral rack, mechanism is above laterally urged and drives above-mentioned upper intermediate stand transverse shifting,
The transverse transmission mechanism in the case where being arranged positioned at upper transverse transmission mechanism bottom, lower transverse transmission mechanism pass through upper transverse transmission mechanism cross
To the above-mentioned wire clipping component transverse shifting of transmission, lower transverse transmission mechanism includes：Upper transverse direction rack slides laterally part sliding under passing through
Mounted on lower lateral rack, mechanism is laterally urged under one end setting of lower transverse direction rack, under laterally urge mechanism drive it is above-mentioned
Upper transverse direction rack transverse shifting.
Further, the intermediate stand in the case where being arranged positioned at lower transverse transmission mechanism bottom, lower intermediate stand setting clamp are lifted
Mechanism is risen, clamp lifting mechanism is driven above-mentioned wire clipping component lifting or declines, and side is being arranged positioned at the side of lower intermediate stand
Rack, side frame are driven above-mentioned wire clipping component and longitudinally move by the way that third longitudinal direction transmission mechanism, third longitudinal direction transmission mechanism is arranged
It is dynamic.
Further, coil winding machine main body corresponds to above-mentioned anterior-posterior translation material folding axis mechanism setting main shaft winding mechanism, main shaft
Winding mechanism includes that the several groups roll by being driven around line transmission mechanism, roll include roll master by coiling electric motor
Body, one end of coiling shaft body are arranged driving section, and the threading axis hole of roll is from one end of the driving section of coiling shaft body toward wearing
Spool bar extends.
The advantage of the invention is that：Suitable for the inductance coiling of plurality of specifications, it is very suitable for promoting and applying, is controlled using CNC
System processed, stable without friction, high-precision, high-speed and low-noise are efficiently completed oneself of inductance with multi-shaft interlocked winding mode
Dynamicization coiling produces, it can be achieved that close coiling, loose coiling, stacking intersect the similar machine of the same trade such as coiling it is impossible around
Line mode, and the inductance value equalization stable of finished product, Q values are high, flat appearance, stability further improves.
Description of the drawings
Fig. 1 is the inductance coil winding machine stereogram of embodiment 1；
Fig. 2 is the stereogram of the coiling main body of embodiment 1；
Fig. 3 is the manipulator suspension front view of embodiment 1；
Fig. 4 is the manipulator suspension stereogram of embodiment 1；
Fig. 5 is the first splicing manipulator stereogram of embodiment 1；
Fig. 6 is the first splicing manipulator front view of embodiment 1；
Fig. 7 is the second splicing manipulator stereogram of embodiment 1；
Fig. 8 is the second splicing manipulator front view of embodiment 1；
Fig. 9 is the stereogram of the material folding finger of embodiment 1；
Figure 10 is the material folding finger sectional view of embodiment 1；
Figure 11 is the cutter portion stereogram of embodiment 1；
Figure 12 is the stereogram of the transfer feed mechanism of embodiment 1；
Figure 13 is the anterior-posterior translation material folding axis mechanism stereogram of embodiment 1；
Figure 14 is that the anterior-posterior translation material folding axis mechanism of embodiment 1 opens clamp mechanism stereogram;
Figure 15 is the material handling shaft stereogram of embodiment 1；
Figure 16 is the material handling shaft front view of embodiment 1；
Figure 17 is the wire holding machine frame stereogram of embodiment 1；
Figure 18 is the wire clipping component three-dimensional view of embodiment 1；
Figure 19 is the wire clipping component sectional view of embodiment 1；
Figure 20 is the thread clamping mechanism side view of embodiment 1；
Figure 21 is the thread clamping mechanism front view of embodiment 1；
Figure 22 is the roll front view of embodiment 1；
Figure 23 is the coiling axial section of embodiment 1；
Figure 24 is the thread clamping mechanism action state A dotted state figures of embodiment 1；
Figure 25 is the thread clamping mechanism action state C dotted state figures of embodiment 1；
Figure 26 is the thread clamping mechanism action state A dotted state figures of embodiment 1；
Figure 27 is the thread clamping mechanism action state C dotted state figures of embodiment 1；
Reference numeral：1- coil winding machines main body, 7- detachments cutting agency, 13- are for line mechanism, 12- control devices, 14 scrap wire boxes, B-
Central shaft；
Gas is clamped in 2- thread clamping mechanisms, 21- wire clipping components, 212- clamp arm main body, 213- determine arm, 214- starts arm, 211- arms
Cylinder, 215- top pulls bar, 217- hand driving levers, 216- recesses, the second notches of 218-, 210- arms rack, the upper intermediate stands of 22-,
231- racks pusher cylinder, 232- racks connecting rod, the 4th longitudinal slide members of 235-, 233- racks, 234- gears, 242- are upper horizontal
It is laterally urged on sliding part, the upper lateral racks of 241-, 24- and slides laterally lateral rack, 25- under part, 251- under mechanism, 252-
Under laterally urge intermediate stand under mechanism, 261-, 26- clamps lifting mechanism, 262- the 5th slide vertically part, 271- side frames,
27- thirds longitudinal direction transmission mechanism；
3- manipulators suspension fork mechanism, the first splicing manipulators of 31-, the second splicing manipulators of 32-, 303- first slide laterally part,
301=tool hand servo motor, 302- driving belts, 37- first longitudinal directions sliding equipment, 321- finger mounteds rack, 340- finger masters
Body, 341- clamping parts, 343- top spleniums, the first notches of 342-, 345- elastic components, 344- fixing axles, the first notch sections of 346-,
331- fingers open folder rack, 332- second slides vertically part, 330- fingers open gas enclosure cylinder, 300- mainframes, 320- fingers lifting
Cylinder, 354- thirds slide vertically part, the first cutters of 350- lower air cylinder, 35- cutters portion, 351- cutters rack, 353- second
Cutter lower air cylinder, 354- shank sections, 356- blade parts；
4- main shafts winding mechanism, 40- rolls, the driving sections 401-, 402- threading axis hole, 406- winding shaft bores, 411- fixing sleeves,
The first directive wheels of 403-, the second directive wheels of 404-, 405- thread shaft.
5- transfers feed mechanism, 51- transfers transverse transmission mechanism, 52- transfer frame, 53- material retaining wedges slot, 54- magnet
Component；
6- anterior-posterior translation material foldings axis mechanism, 601- material foldings rack, 60- frames, 611- material handling shafts, 610- material foldings axis hole,
The second notch sections of 615-, 612- fulcrum shafts, 613- pressing plates, 621- open gas enclosure cylinder, 623- jacking blocks, 622- jacking blocks rack, 624-
Four slide vertically part, 632- second longitudinal direction sliding parts.
Specific implementation mode：
The specific implementation mode of the present invention is described in detail below in conjunction with attached drawing.It should be understood that described herein
Specific implementation mode is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Embodiment 1：Referring to Fig.1, a kind of colour coding inductance coil winding machine, including：The detachment blanking being arranged in coil winding machine main body 1
It is mechanism 7, transfer feed mechanism 5, the first splicing manipulator 31, the second splicing manipulator 32, manipulator suspension fork mechanism 3, front and back flat
Move material folding axis mechanism 6, thread clamping mechanism 2, for line mechanism 13, main shaft winding mechanism 4.
Wherein, the first splicing manipulator 31, the second splicing manipulator 32 slide laterally part 303 by first and are slidably mounted on
Manipulator suspension fork mechanism 3 is additionally provided with and is driven the first above-mentioned splicing manipulator 31, the machinery that the second splicing manipulator 32 moves
Hand transverse transmission mechanism.
Preferably, manipulator transverse transmission mechanism includes that manipulator servo motor 301 is slid laterally by being driven with first
303 driving belt disposed in parallel of part drives 30 transverse shifting of master slider, the first splicing manipulator 31, the second splicing manipulator 32
It is separately positioned on master slider 30.
Preferably, the second splicing manipulator 32 is also set by 37 longitudinal sliding motion of first longitudinal direction sliding part on master slider 30
It is equipped with longitudinal first longitudinal direction sliding equipment 37 for being driven above-mentioned the second splicing manipulator 32 longitudinal movement.
First splicing manipulator 31, the second splicing manipulator 32 include at least：Finger mounted rack 321 and setting are in hand
Refer to the material folding finger 34 at 321 bottom of installation frame, finger mounted rack 321 slides vertically part by first and is mounted on mainframe
300。
Wherein, mainframe 300 is being set at the top of finger mounted rack 321, mainframe 300 is provided with finger lift
Cylinder 320 is risen, finger is lifted cylinder 320 and drives material folding finger 34 to be lifted by being driven above-mentioned finger mounted rack 321
Or decline.
Wherein, side setting finger adjacent with finger mounted rack 321 opens folder rack 331, and finger is opened folder rack 331 and passed through
Second, which slides vertically part 332, is slidably mounted in finger mounted rack 331, and finger opens folder rack 331 and corresponds to above-mentioned top splenium
Setting finger opens gas enclosure cylinder 330, and finger opens gas enclosure cylinder 330 and is driven above-mentioned top splenium toward 341 direction top pressure of holding finger in turn
Holding finger 341 is controlled to open.
Wherein, material folding finger 34 includes：Two groups of clamping parts 341 of finger main body 340, top splenium 343, pairing, pairing
Two groups of clamping parts 341 are slidably mounted on the sliding groove 347 of finger main body 340, and finger main body 340 is positioned at two groups of clamping parts
The first notch 342 is opened up between 341.
Preferably, it is additionally provided with and limits the elastomeric element that above-mentioned clamping part 341 is opened, above-mentioned elastomeric element includes setting
The fixing axle 344 in two groups of above-mentioned 341 outer rims of clamping part is set, restricted opening is arranged in the fixing axle 344 of two groups of clamping parts 341
Elastic component 345, it is compressed spring 345 that elastic component 345 is opened in limitation, and the both sides of clamping part 341 are both provided with fixing axle 344, until
Few one group of clamping part 341 is provided with and 341 mutually matched first notch section 346 of top splenium.
In the above-described embodiments, finger main body 340 can also be longitudinally arranged with lateral arrangement, and fingers opening-closing is big, even if
It is slightly deformed when material is in coiling or tangent line, material also can smoothly be clamped.
Wherein, in the second splicing manipulator 32 or the first splicing manipulator 31, adjacent with finger mounted rack 321 is another
Cutter rack 351 is arranged in side, and the first cutter lower air cylinder 350 is arranged, and cutter portion 35 is placed in cutter rack 351, and first cuts
Knife lower air cylinder 350 is driven the above-mentioned lifting of cutter rack 351 or declines and then above-mentioned cutter portion 35 is driven to be lifted or decline, hand
Part 354 is slid vertically between finger installation frame 321 and cutter rack 351 by third to be slidably connected, the first cutter lower air cylinder
350 two groups of both sides for being symmetricly set on cutter rack 351.
Preferably, the second cutter lower air cylinder is being set between the first cutter lower air cylinder 350 and cutter rack 351
353, cutter portion 35 is two groups of longitudinally asymmetric settings in shank section 354, and cutter portion 35 is two groups of lateral symmetry cutters 355 and symmetrical
Blade part 356 is arranged in the outer rim of interval setting, cutter 355, and its object is to improve the pushing in cutter portion 35 axial direction, cooperation is above-mentioned
The first cutter lower air cylinder 350 in use, in the position of enameled wire for pressing to needing to cut, by the second above-mentioned cutter
Lower air cylinder 353 controls pushing and is further cut with realizing again,, can to the left or when line is broken on the right side in the present embodiment
To prevent material bending from deforming.
It drives cutter 355 to be displaced downwardly to the positions enameled wire E first, then drives whole lift again after cutter cycle cut wound enameled wire E
It rises.
In right side feeding, material folding finger 34 is displaced downwardly to positions of materials, and material folding finger 34 lifts（Discharging）Pick up material
Material handling shaft loosens material afterwards.When moving to left side, material folding finger 34 is displaced downwardly to follow-up braider conveyor chain position, material folding hand
Refer to 34 and unclamp placement material, the lifting of material folding finger 34 returns to initial position.
First splicing manipulator 31 is located at and is transferred 52 delivery position of frame, the first splicing after transferring 52 feeding of frame in place
After manipulator 31 captures material, the first splicing manipulator 31 move to the left feeding position inductive material S is handed to it is front and back
It is resetted after translation material folding axis mechanism 6, then 31 correcting action of the first splicing manipulator, at this time the second splicing manipulator 32
Coordinate roll 40 and anterior-posterior translation material folding axis mechanism 6 to complete the coiling action of inductive material according to preset value, then captures material
After reset, the first splicing manipulator 31, the second splicing manipulator 32 move to the 81 position part of conveyor chain of braider 8 to the left
Material resets the coiling work for completing inductance core after putting conveyor chain into.
Two points three station operation principles：When the first splicing manipulator 31 is in initial position（Right side）When connect the second splicing machinery
Hand 32 is located at transfer 52 delivery position of frame and the second splicing manipulator 32 is located at 4 coiling station of roll, when the first splicing machinery
When hand 31 moves to left side, the first splicing manipulator 31 is located at 4 coiling station of roll and the second splicing manipulator 32 is located at volume
8 conveyor chain of band machine, 81 position.
Anterior-posterior translation material folding axis mechanism 6 includes：Material folding rack 601 and the frames being set at 601 bottom of material folding rack
60, material handling shaft 611 is longitudinally mounted in material folding rack 601.
Material handling shaft 611 includes material folding axis hole 610, and material folding axis hole 610 is from one end of material handling shaft 611 toward the another of material handling shaft 61
End extends, and material handling shaft 611 is located at 610 bottom of material folding axis hole and opens up the second notch section 615.
Wherein, the restricted above-mentioned thick stick for being placed in material movement in material folding axis hole 610 is being set positioned at second notch section 615
Bar top-pressure mechanism, lever top-pressure mechanism include：It is set to the fulcrum shaft 612 of indentation, there, pressing plate 613 is rotatably mounted on above-mentioned
Fulcrum shaft 612, one end of pressing plate 613 toward indentation, there the protrusion compacting of material direction, from pressing plate 613 toward material folding axis hole 610
Side compacting realizes that the material being opposite in material folding axis hole 610 carries out compressing and limits its rotation.
Wherein, clamp mechanism is opened being provided with material handling shaft positioned at frames 60, it includes that setting is being propped up that material handling shaft, which opens clamp mechanism,
Gas enclosure cylinder 621 is opened in support rack, is driven in 613 other end of the pressing plate setting positioned at above-mentioned lever top-pressure mechanism by opening gas enclosure cylinder
Dynamic jacking block 623 is opened 613 another extreme direction of pressing plate that gas enclosure cylinder 621 drives above-mentioned jacking block 623 toward lever top-pressure mechanism and is moved
Near to or in contact with 613 other end of pressing plate, coordinate the mechanism, the inductance wire rod being opposite in material folding axis hole 610 progress may be implemented
Movable clamping and unlatching.
Wherein, several groups jacking block 623 is equally distributed in jacking block rack 622, is opened gas enclosure cylinder 621 and is driven above-mentioned jacking block
Rack 622 is lifted or declines, and jacking block rack 622 slides vertically part 624 by the 4th and is slidably mounted in frames 625.
Wherein, frames 625 are additionally provided with by 632 longitudinal sliding motion of second longitudinal direction sliding part in coil winding machine main body 1
It is driven the second longitudinal direction transmission mechanism 631 of above-mentioned 625 longitudinal translation of frames, in application process, for above-mentioned
There is provided the material handling shaft 611 of transmission material folding rack 601 longitudinal movement axial direction, to coordinate subsequent inductance wire rod enameled wire coiling.
Preferably, first longitudinal direction transmission mechanism 36, second longitudinal direction transmission mechanism 631 include：Roller bearing feed screw nut and and nut
The threaded screw rod of cooperation, the above-mentioned threaded screw rod of servo motor transmission rotate and then above-mentioned material folding rack are driven to vertically move.
Transfer feed mechanism includes：The transfer frame 52 being sequentially connected by transfer transverse transmission mechanism 51 is transferred and is provided on frame 52
Several groups material retaining wedge slot 53, transfer transverse transmission mechanism include rodless cylinder or the transfer frame 52 of straight line cylinder transmission, are turned
It send frame 52 to correspond to every group of above-mentioned 53 bottom of clamping card slot and is provided with magnet assemblies 54, transfer frame 52 and be slidably mounted on rodless cylinder
Top usually coordinates detachment cutting agency to use, is picked up in the discharge groove of detachment cutting agency in application process
Material carries out sliding transfer later, consistent in the application embodiment that such as ZL201610349256.2 is announced, therefore not herein in detail
It describes in detail bright.
In use, frame is being transferred slowly to left, control device is one by one by inductive material in this process
In release to clamping card slot, transfer frame is moved to right to initial position splicing after the first splicing manipulator takes material away.
Thread clamping mechanism 2 is set between main shaft winding mechanism 4 and anterior-posterior translation material folding axis mechanism 5, and thread clamping mechanism 2 includes：If
The several groups wire clipping component 21 being placed in arm rack, wire clipping component 21 include determining arm 213 and position in clamp arm main body 212
In determining the arm 214 of starting at 213 top of arm, it is additionally provided with the above-mentioned arm 214 of starting of transmission and presses or detach with arm 213 is determined
Arm press mechanism.
Wherein, above-mentioned arm press mechanism includes the above-mentioned past hand for determining the pushing of 213 direction of arm of arm 214 of starting of transmission
Arm gripper cylinder 211, arm 214 of starting by being arranged in the top pull bar 215 of clamp arm main body 212 up and down, arm gripper cylinder 211 by
The top pull bar 215 above-mentioned down toward upper transmission starts arm 214 toward the movement of 213 direction of arm is determined, it is intended that passing through arm
Gripper cylinder 211 is driven above-mentioned top pull bar 215 and then arm 214 of starting is clamped toward arm 213 is determined to realize to paint
The clamping of envelope curve E.
Preferably, top pull bar 215 is located at the recess 216 that the cooperation of hand driving lever 217 is opened up in clamp arm main body 212, dials manually
One end of bar 217 is rotatably mounted on the shift lever axis 214 of the side of recess 216, and the other end of hand driving lever 217 extends to folder
The outside of arm body 212, clamp arm main body 212 correspond to about 217 above-mentioned hand driving lever stir it is axial open up the second notch 218, it is logical
It crosses and artificially provokes hand driving lever may be implemented the to start movement of arm 214 and push or lifting is axial, be especially suitable in the subsequent process,
When needing lead again, artificial startup or closing are started arm 214 and to determine the clamping action of arm 213.
Wherein, arm rack 210 is rotatably mounted on upper intermediate stand 22, is set positioned at one end of upper intermediate stand 22
Set the arm rack rotating mechanism 23 for being driven above-mentioned arm rack rotation, it is preferred that arm rack rotating mechanism 23 includes：
Rack pusher cylinder 231 is arranged in upper intermediate stand 22, and rack pusher cylinder 231 is above-mentioned by the longitudinal transmission of rack connecting rod 232
Rack 233 vertically move, arm rack 210 corresponds to the above-mentioned setting of rack 233 and rack meshed gears 234, rack 233
It is mounted on upper intermediate stand 22 by the 4th longitudinal slide member 235, for the fortune of above-mentioned offer transmission wire clipping component rotation
Moving axis to.
Opening arm 214 of starting then unclamps enameled wire, and the closing clamping of arm 214 of then starting then compresses enameled wire, under original state
It starts arm 214 and determine arm 213 be clamped condition, stirs hand driving lever 217 and then start the independent release of arm 214.
It threads to be clamped in after enameled wire E to be passed through to roll 40 one by one for the first time and corresponding starts arm 214 and to determine arm 213
Between, when needing the when of abandoning scrap wire head then to open, so that entire row wire clipping component is rotated 90 forward with moving gear 233 by rack 233
Degree, opening start to reset after arm 214 abandons scrap wire head to scrap wire box 14.
Wherein, the upper transverse direction for being driven above-mentioned 22 transverse shifting of upper intermediate stand is being set positioned at 22 bottom of upper intermediate stand
Transmission mechanism, upper transverse transmission mechanism include：Upper intermediate stand 22 is slidably mounted on upper lateral machine by above sliding laterally part 242
Frame 24 laterally urges mechanism 24 in one end setting of upper transverse direction rack 24, above laterally urges mechanism 24 and drive above-mentioned upper centre
22 transverse shifting of rack, it is axial for movement lateral on above-mentioned offer transmission wire clipping component 21.
Wherein, the transverse transmission mechanism in the case where being arranged positioned at upper transverse transmission mechanism bottom, lower transverse transmission mechanism passes through upper
Transverse transmission mechanism is laterally driven above-mentioned 21 transverse shifting of wire clipping component, and lower transverse transmission mechanism includes：Upper transverse direction rack 241 is logical
It crosses down and slides laterally part 252 and be slidably mounted on lower lateral rack 25, mechanism is laterally urged under one end setting of lower transverse direction rack 25
25, under laterally urge mechanism 25 and drive 241 transverse shifting of above-mentioned upper lateral rack, wire clipping component is driven for above-mentioned offer
21 times lateral movements are axial.
Wherein, lower lateral rack 25 slides vertically 262 by the 5th and is mounted on lower intermediate stand 261, and upper transverse direction pushes away
Motivation structure 24, under to laterally urge mechanism 25 be to be placed in the upper transverse direction of 25 one end of corresponding lateral rack 24 and lower lateral rack
Pusher cylinder and under laterally urge cylinder, it is above-mentioned on laterally urge cylinder and under laterally urge cylinder and be oppositely arranged.
In the present embodiment, first time pushing block 240 of the mechanism 24 by upper 22 bottom of intermediate stand of driving is above laterally urged
Transverse shifting, under laterally urge mechanism 25 by driving second time pushing block, 250 transverse shifting of above-mentioned upper lateral bottom of the frame,
Mechanism is laterally urged on wherein to be mounted on upper lateral rack or first time pushing block, under laterally urge mechanism and be mounted on lower transverse direction machine
On frame or second time pushing block.
Wherein, clamp is arranged in the intermediate stand 261 in the case where being arranged positioned at lower transverse transmission mechanism bottom, lower intermediate stand 261
Lifting mechanism 26, clamp lifting mechanism 26 are driven the above-mentioned lifting of wire clipping component 21 or decline, and clamp lifting mechanism 26 includes setting
Be lifted cylinder in the clamp on lower intermediate stand 261, clamp lifting cylinder be driven upwards the above-mentioned lower lateral lifting of rack 251 or
Decline, in the present embodiment, for the above-mentioned vertical axial movement of offer transmission wire clipping component 21.
Wherein, side frame 271 is being set positioned at the side of lower intermediate stand 261, side frame 271 is longitudinal by the way that third is arranged
Transmission mechanism 27, third longitudinal direction transmission mechanism 27 are driven above-mentioned wire clipping component 21 and vertically move, and above-mentioned third is longitudinally driven
Mechanism 27 is propelled longitudinally cylinder, and propelled longitudinally cylinder drives above-mentioned lower intermediate stand 261, above-mentioned lower intermediate stand 261
It is mounted in coil winding machine main body 1 by third longitudinal slide member longitudinal sliding motion, in the present embodiment, above-mentioned offer is driven
The longitudinal axial movement of one wire clipping component 21.
Wherein, scrap wire box 14, scrap wire are being set between above-mentioned thread clamping mechanism 2 and anterior-posterior translation material folding axis mechanism 6
The purpose of box 14 is to collect cut by cutter in winding process after the scrap wire that is discharged by thread clamping mechanism, scrap wire box 14 is one end
Chamber resettling of the top one end with opening with bottom.
Coil winding machine main body 1 corresponds to above-mentioned anterior-posterior translation material folding axis mechanism 6 and main shaft winding mechanism 4 is arranged, and main shaft winding mechanism 4 wraps
It includes and the several groups roll 40 that is driven around line transmission mechanism is passed through by coiling electric motor.
Roll 40 includes coiling shaft body 400, and driving section 401 is arranged in one end of coiling shaft body 400, roll 40
Threading axis hole 402 is extended from one end of the driving section 401 of coiling shaft body 400 toward threading shaft 405, coiling shaft body 400
The winding shaft bore 406 for housing grafting material is arranged in the other end, and coiling shaft body 400 is positioned at driving section 401 and threading axis
Ring sets fixing sleeve 411 between bar 405, and coiling shaft body 400 is rotatably mounted in fixing sleeve 411, coiling shaft body 400 with
Spring axle sleeve 412 is set between fixing sleeve 411.
Preferably, guide wheel assemblies are being set between threading shaft 405 and driving section 401, guide wheel assemblies include
The first directive wheel 403 close to 402 side of threading axis hole and the second directive wheel 404 close to 405 side of threading shaft, are connecing
The side setting threading shaft 405 of nearly second directive wheel 404, its object is to further improve the guiding role of enameled wire.
In the present embodiment, by by coiling electric motor by being placed in rotation in coil winding machine main body 1 around line transmission mechanism transmission
In shaft hole, the fixing sleeve of coil winding machine main body outer rim is mounted in coil winding machine main body, and roll driving section is mounted on rotary shaft hole
It is interior to be rotated by and by coiling electric motor transmission.
In the above-described embodiments, the threading of above-mentioned 401 one end of driving section is passed through by the enameled wire E supplied for line mechanism 13
Axis hole 402 simultaneously extends in the endoporus of threading shaft 405 of the other end, can also specifically bypass in-between successively above-mentioned
First directive wheel 403 and the second directive wheel 404.
In the present embodiment, be also not limited in the present embodiment using around line transmission mechanism may be used in the prior art around
Rotating actuator in line jig specifically passes through the side of the above-mentioned rotary shaft hole of belt transmission by coiling electric motor
Formula can also use other transmission mechanisms in technology, not be that present invention will be with, therefore is not limited herein,
Its specific roll can also use winding fixture in the prior art, and copper wire is specifically preferably used to pass through the threading of roll
The mode of axis hole.
Enameled wire is penetrated by threading axis hole and is wound on inductive material, and anterior-posterior translation material folding axis mechanism presss from both sides in winding process
It holds inductive material and is moved forward and backward and do not rotate.
In above-described embodiment, clamp assemblies, roll, material handling shaft, material retaining wedge slot, the group number of material folding finger are generally next
Saying should be mutually matched.
In the above-described embodiments, braid material collecting device is set relative to the other side of detachment cutting agency, such as
Braid material collecting device disclosed in ZL201620479983.6, the conveyor chain of braid material collecting device is toward the second splicing manipulator side
To being extended, after material is put into conveyor chain by the second splicing manipulator hand, conveyor chain starts, one by one by material through handing over
Cock wheel is sent to tape package wheel braid.
In the above-described embodiments, second part is slid vertically, third slides vertically part, the 4th slides vertically part, the 5th vertical
Sliding part, first longitudinal direction sliding part, second longitudinal direction sliding part, third longitudinal slide member, the 4th longitudinal slide member, on slide laterally
Part, under slide laterally in part, may be used respectively corresponding sliding that sliding block and sliding rail coordinate axial sliding part or guiding axis with
It is oriented to the sliding part of shaft hole matching.Preferably, above-mentioned control device can be CNC control systems.
Operation principle is as follows：
1, material detachment to braid coiling and falling to transfers in frame, transfers frame and moves to below the first splicing manipulator；
2, it then moves to next station material is handed into anterior-posterior translation material handling shaft machine after the first splicing manipulator gripping material
Initial position is returned to after structure waits for material；
3, anterior-posterior translation material folding axis mechanism clips to after material to move forward and material has been sent into around station
4, roll rotation has been completed to reset after cut wound the end of a thread after the cutter decline of, the second splicing manipulator；
5, pneumatic-finger, which is rotated by 90 °, after wire clipping component breaks abandons the end of a thread to scrap wire box, while anterior-posterior translation material folding axis mechanism
After move and send material to entering slot station；
6, roll rotation completes enameled wire and enters slot；
7, then anterior-posterior translation material folding axis mechanism Forward send material to row around station；
8, roll rotation, while anterior-posterior translation material folding axis mechanism is moved back and forth by preset value cooperation roll is front and back by enameled wire
Successively it is wrapped in material core；
9, then take-up station is moved to after anterior-posterior translation material folding axis mechanism；
10, roll rotary wire-reeling head, at this time wire clipping component will start arm component be moved to take-up position clamping enameled wire；
11, roll is rotated to evacuation angle, is resetted after cut wound enameled wire after the cutter decline of the second splicing manipulator；
12, wire clipping component returns to initial position after breaking, and discharge position, the first receiver are then moved to after the second splicing manipulator
Tool subordinate drop clamping material；
13, then anterior-posterior translation material folding axis mechanism, which loosens, returns to start bit after material, and the first splicing manipulator rises evacuation；
14, the second splicing manipulator is moved to left put conveyor chain into coiling braider conveyor chain position part material after reset complete
The coiling of inductance core works；
Above-mentioned since the first splicing manipulator and the second splicing manipulator are all integrally fixed at the same mobile platform, so
It feeding manipulator while also being completed during two splicing manipulators will deliver braid conveyor chain around the material discharging of complete line
The action of anterior-posterior translation material folding axis mechanism is handed to after feeding to realize coherent cycle coiling work.
Certainly, it these are only better embodiment of the present invention, the use scope of the present invention not limited with this, therefore, it is every
Equivalent change is made in the principle of the invention to should be included within the scope of the present invention.
Claims (10)
1. a kind of colour coding inductance coil winding machine, including be arranged in coil winding machine main body the first splicing manipulator, the second splicing manipulator,
Manipulator suspension fork mechanism, anterior-posterior translation material folding axis mechanism, thread clamping mechanism, for line mechanism, main shaft winding mechanism, the first splicing machinery
Hand, the second splicing manipulator slide laterally part by first and are slidably mounted on manipulator suspension fork mechanism, and it is above-mentioned to be additionally provided with transmission
The first splicing manipulator, the second splicing manipulator movement manipulator transverse transmission mechanism.
2. a kind of colour coding inductance coil winding machine according to claim 1, it is characterised in that：Second splicing manipulator passes through first
Longitudinal slide member longitudinal sliding motion is additionally provided on master slider and longitudinal is driven the of above-mentioned the second splicing manipulator longitudinal movement
One longitudinal sliding motion mechanism.
3. a kind of colour coding inductance coil winding machine according to claim 2, it is characterised in that：Above-mentioned the first splicing manipulator,
Second splicing manipulator includes：Finger mounted rack and the material folding finger being arranged at finger mounted bottom of the frame, positioned at
Mainframe is set at the top of finger mounted rack, and mainframe is provided with finger lifting cylinder, and finger lifting cylinder passes through transmission
Above-mentioned finger mounted rack and then drive material folding finger is lifted or declines.
4. a kind of colour coding inductance coil winding machine according to claim 3, it is characterised in that：Adjacent with finger mounted rack is another
Cutter rack is arranged in side, and the first cutter lower air cylinder is arranged, and cutter portion is placed in cutter rack, and the first cutter lower air cylinder passes
Dynamic above-mentioned cutter rack lifting declines and then above-mentioned cutter portion is driven to be lifted or decline, positioned at the first cutter lower air cylinder
Second cutter lower air cylinder is set between cutter rack.
5. according to a kind of colour coding inductance coil winding machine of claim 1-4 any one of them, it is characterised in that：Anterior-posterior translation material handling shaft
Mechanism includes：Material folding rack and material handling shaft, material handling shaft are longitudinally mounted in material folding rack, and material handling shaft includes material folding axis hole, folder
Expect that the other end of the axis hole from one end of material handling shaft toward material handling shaft extends, material handling shaft is located at material handling shaft hole bottom and opens up the second notch
The restricted above-mentioned lever top-pressure mechanism for being placed in material movement in material folding axis hole is being arranged positioned at second notch section in portion.
6. a kind of colour coding inductance coil winding machine according to claim 5, it is characterised in that：Frames are slided by second longitudinal direction
Moving part longitudinal sliding motion is additionally provided with the second longitudinal direction driver for being driven above-mentioned frames longitudinal translation in coil winding machine main body
Structure.
7. according to a kind of colour coding inductance coil winding machine of claim 1-4 any one of them, it is characterised in that：Main shaft winding mechanism with
Thread clamping mechanism is set between anterior-posterior translation material folding axis mechanism, thread clamping mechanism includes：The several groups clamp being set in arm rack
Component, arm rack are rotatably mounted on upper intermediate stand, and above-mentioned hand is driven in the setting positioned at one end of upper intermediate stand
The arm rack rotating mechanism of arm rack rotation.
8. a kind of colour coding inductance coil winding machine according to claim 7, it is characterised in that：It is set positioned at upper intermediate stand bottom
The upper transverse transmission mechanism for being driven above-mentioned upper intermediate stand transverse shifting is set, upper transverse transmission mechanism includes：Upper intermediate stand
It is slidably mounted on upper lateral rack by above sliding laterally part, mechanism, upper cross are laterally urged in one end setting of upper transverse direction rack
Above-mentioned upper intermediate stand transverse shifting is driven to pushing mechanism, is laterally driven in the case where being arranged positioned at upper transverse transmission mechanism bottom
Mechanism, lower transverse transmission mechanism are laterally driven above-mentioned wire clipping component transverse shifting, lower laterally transmission by upper transverse transmission mechanism
Mechanism includes：Upper transverse direction rack slides laterally part and is slidably mounted on lower lateral rack, one end setting of lower transverse direction rack under passing through
Under laterally urge mechanism, under laterally urge mechanism and drive above-mentioned upper lateral rack transverse shifting.
9. a kind of colour coding inductance coil winding machine according to claim 8, it is characterised in that：Positioned at lower transverse transmission mechanism bottom
Clamp lifting mechanism is arranged in the lower intermediate stand of portion's setting, lower intermediate stand, and clamp lifting mechanism is driven above-mentioned wire clipping component lift
It rises or declines, side frame is being set positioned at the side of lower intermediate stand, side frame is by being arranged third longitudinal direction transmission mechanism, third
Longitudinal transmission mechanism is driven above-mentioned wire clipping component longitudinal movement.
10. a kind of colour coding inductance coil winding machine according to claim 9, it is characterised in that：Coil winding machine main body corresponds to above-mentioned
Main shaft winding mechanism is arranged in anterior-posterior translation material folding axis mechanism, and main shaft winding mechanism includes being passed through around line transmission mechanism by coiling electric motor
The several groups roll of transmission, roll include coiling shaft body, and driving section is arranged in one end of coiling shaft body, and roll is worn
Spool hole is extended from one end of the driving section of coiling shaft body toward threading shaft.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810367373.0A CN108335906B (en) | 2018-04-23 | 2018-04-23 | Color code inductance winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810367373.0A CN108335906B (en) | 2018-04-23 | 2018-04-23 | Color code inductance winding machine |
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| CN108335906B CN108335906B (en) | 2024-10-15 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109192485A (en) * | 2018-11-13 | 2019-01-11 | 长兴水木机电有限公司 | A kind of inductance full automatic high efficiency assembly equipment |
| CN109545541A (en) * | 2018-12-29 | 2019-03-29 | 鲁班嫡系机器人（深圳）有限公司 | Assist coil winding machinery hand combined system |
| CN109616317A (en) * | 2018-12-29 | 2019-04-12 | 鲁班嫡系机器人（深圳）有限公司 | Coil winding machine |
| CN113963939A (en) * | 2021-10-27 | 2022-01-21 | 惠州市德晟自动化科技有限公司 | Color code inductance winding equipment |
| CN118617392A (en) * | 2024-08-14 | 2024-09-10 | 嘉兴格鲁博机械有限公司 | Manipulator structure for transferring coil inserting tool between coil winding machine and coil inserting machine |
| CN113963939B (en) * | 2021-10-27 | 2024-10-29 | 惠州市德晟自动化科技有限公司 | Color code inductance winding equipment |
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| CN113963939B (en) * | 2021-10-27 | 2024-10-29 | 惠州市德晟自动化科技有限公司 | Color code inductance winding equipment |
| CN118617392A (en) * | 2024-08-14 | 2024-09-10 | 嘉兴格鲁博机械有限公司 | Manipulator structure for transferring coil inserting tool between coil winding machine and coil inserting machine |
| CN118617392B (en) * | 2024-08-14 | 2024-10-18 | 嘉兴格鲁博机械有限公司 | Manipulator structure for transferring coil inserting tool between coil winding machine and coil inserting machine |
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