CN202443858U - Color ring inductance automatic coiling mechanism - Google Patents
Color ring inductance automatic coiling mechanism Download PDFInfo
- Publication number
- CN202443858U CN202443858U CN2011203531574U CN201120353157U CN202443858U CN 202443858 U CN202443858 U CN 202443858U CN 2011203531574 U CN2011203531574 U CN 2011203531574U CN 201120353157 U CN201120353157 U CN 201120353157U CN 202443858 U CN202443858 U CN 202443858U
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- China
- Prior art keywords
- wire
- support
- transverse slat
- fully automatic
- winding machine
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- Expired - Fee Related
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Abstract
The utility model discloses a color ring inductance automatic coiling mechanism including a bottom plate and a support, the support is arranged on the bottom plate, a coiling assembly, a suspension assembly, a wire jumping proofing assembly and an upper wire clamp assembly are successively arranged on the support, the wire jumping proofing assembly and the upper wire clamp assembly are respectively arranged above the support, the suspension assembly is arranged on the support and moves on the support, a plurality of coiling main shafts are arranged on the coiling assembly, and wire clamps are arranged on the outer side of the main shafts. The color ring inductance automatic coiling mechanism has the advantages of high automation, high work efficiency, low failure rate, and reliable work.
Description
Technical field
The utility model relates to the electronic devices and components process equipment, specifically is meant a kind of colour loop inductance fully automatic wire winding machine structure of realizing electronic devices and components such as resistance, electric capacity, inductance that winds the line.
Background technology
At present in the most domestic enterprise; Kinking to the stitch of electronic devices and components such as resistance, electric capacity, inductance all is to adopt workman's manual operations, has so just wasted the great amount of manpower resource, and inefficiency; In the flourishing epoch of the present age economic develop rapidly and mechanical automation; The mode of this subordinate operation does not more and more reach the needs in the production, will be eliminated, and people urgently expect a kind of high efficiency full-automatic coil winding machine.
Existing coiling to colour loop inductance mainly was divided into for three steps: the first step is broken unnecessary the end of a thread (being initial line) to enamelled wire around three to five circles then on the lead-in wire of magnetic core one end; Second step wound the line enamelled wire on magnetic core; The 3rd step was broken enamelled wire (being take-up) to enamelled wire around three to five circles then on the lead-in wire of the magnetic core other end.Though also have relevant multiaxis automatic coil winding machine on the market, thereby the too complicated cost that makes of its structure is high, failure rate is high, need simultaneously two people with on operate production, operating efficiency is too low, the enamelled wire waste is serious, is difficult to extensively promote the use of.The colour loop inductance coiling of at present domestic a lot of electron production enterprise is main with manual coil winding machine all, and production efficiency is extremely low, and different, on average everyone per tour can be around 2,000 to 6,000 according to inductance value and personnel's cooking level, and efficient is low; Moreover, cause bigger waste of raw materials quality unstable owing to need break unnecessary the end of a thread during initial line hand-manipulated; What also have manual coil winding machine use all is brushless motor, and the brake positioning performance extreme difference of brushless motor, so have very big difference around intact same products, for later production process has caused great waste of raw materials.
The utility model content
The problem that the utility model need solve provides that a kind of automation height, high efficiency, failure rate are low, the colour loop inductance fully automatic wire winding machine structure of reliable operation.
To achieve these goals, the utility model is designed a kind of colour loop inductance fully automatic wire winding machine structure, and it comprises base plate and support; Support is installed on the base plate; Be separately installed with wire-winding unit, suspended rack assembly, anti-jumper assemblies on the described support, go up wire clipping component, prevent jumper assemblies, go up the top that wire clipping component is installed in support respectively, suspended rack assembly is installed in and is moving on the support and on support; Several coiling main shafts are set on the wire-winding unit, wire clamp are arranged in the arranged outside of main shaft.
Described wire-winding unit also includes clamp transverse slat, following clamp transverse slat.
Described suspended rack assembly includes and moves up and down transverse slat, move left and right plate, servo motor, stepper motor; Servo motor is installed in to move up and down on the transverse slat and drive suspended rack assembly and moves up and down, and stepper motor is installed on the move left and right plate and drives the wire-winding unit move left and right.
Described anti-jumper assemblies includes connecting rod and is arranged on several jumper wire devices on the connecting rod.
The described wire clipping component of going up comprises Connection Block and is arranged on the some clamp axles on the Connection Block.
Be equipped with on the described base plate and transfer blanking guide rail, line slide rail, Rodless cylinder, feeding transverse slat, feed spool and the servo motor that material is used; Described blanking guide rail moves around on line slide rail; Rodless cylinder drive the blanking guide rail in the line slide rail move left and right; Be provided with several feed spools in the both sides of feeding transverse slat, the feeding transverse slat is by servo motor driven, and can overturn.
Described blanking guide rail is provided with the groove of loaded material.
The utility model colour loop inductance fully automatic wire winding machine structure can be realized the full-automation of the process of winding the line, its high efficiency, and the rate that breaks down is low, reliable and stable work.
Description of drawings:
Fig. 1 is the perspective view of facing of the utility model colour loop inductance fully automatic wire winding machine structure;
Fig. 2 is the rear perspective structural representation of the utility model colour loop inductance fully automatic wire winding machine structure.
Embodiment
For the ease of those skilled in the art's understanding, will combine specific embodiment and accompanying drawing that the structural principle of the utility model is done further to describe in detail below.
Like Fig. 1, shown in Figure 2, a kind of colour loop inductance fully automatic wire winding machine structure comprises base plate 1 and support 2; Support 2 is installed on the base plate 1; Be separately installed with wire-winding unit 3, suspended rack assembly 4, anti-jumper assemblies 5 on the described support 2, go up wire clipping component 6, prevent jumper assemblies 5, go up the top that wire clipping component 6 is installed in support respectively, suspended rack assembly 4 is installed on support 2 and on support and moves; Several coiling main shafts 9 are set on the wire-winding unit 3, wire clamp 10 are arranged in the arranged outside of main shaft.
Described wire-winding unit 3 also includes clamp transverse slat 11, following clamp transverse slat 30.
Described suspended rack assembly 4 includes and moves up and down transverse slat 41, move left and right plate 42, servo motor 7, stepper motor 8; Servo motor 7 is installed in to move up and down on the transverse slat 41 and drive suspended rack assembly 4 and moves up and down, and stepper motor 8 is installed on the move left and right plate 42 and drives wire-winding unit 3 move left and right.
Described anti-jumper assemblies 5 includes connecting rod 13 and is arranged on several jumper wire devices 14 on the connecting rod 13.
The described wire clipping component 6 of going up comprises Connection Block 16 and is arranged on the some clamp axles 15 on the Connection Block 16.
Be equipped with on the described base plate 1 and transfer blanking guide rail 17, line slide rail 19, Rodless cylinder 20, feeding transverse slat 21, feed spool 22 and the servo motor 23 that material is used; Described blanking guide rail 17 moves around on line slide rail 19; Rodless cylinder 20 drive blanking guide rails 17 in line slide rail 19 move left and right; Be provided with several feed spools 22 in the both sides of feeding transverse slat 21, feeding transverse slat 22 is driven by servo motor 23, and can overturn.
Described blanking guide rail 17 is provided with the groove 18 of loaded material.
The coiling process of the utility model colour loop inductance fully automatic wire winding machine structure is following: feeding guide connects material → and connect material Rotate 180 degree feeding to main shaft coiling → suspension decline line sending to the main shaft chuck that winds the line → go up clamp transverse slat clamp and line sending → following clamp transverse slat loose ends → main shaft clamp → suspension is done translation, sidesway → main shaft coiling → following clamp transverse slat clamp → going up clamp transverse slat loose ends → suspension risings → discharging fork discharging → feeding transverse slat return carries out the next one and move of feeding transverse slat.
Foregoing is merely the preferred embodiment of the utility model, is not the embodiment that is used to limit the utility model, and those skilled in the art are according to the design of the utility model, and appropriate adaptation of having done or modification all should be within the protection ranges of the utility model.
Claims (7)
1. colour loop inductance fully automatic wire winding machine structure; Comprise base plate (1) and support (2); Support (2) is installed on the base plate (1); It is characterized in that: be separately installed with wire-winding unit (3), suspended rack assembly (4), anti-jumper assemblies (5) on the described support (2), go up wire clipping component (6), prevent jumper assemblies (5), go up the top that wire clipping component (6) is installed in support respectively, suspended rack assembly (4) is installed at support (2) and goes up and on support, move; Several coiling main shafts (9) are set on the wire-winding unit (3), wire clamp (10) are arranged in the arranged outside of main shaft.
2. colour loop inductance fully automatic wire winding machine structure according to claim 1 is characterized in that: described wire-winding unit (3) also includes clamp transverse slat (11), following clamp transverse slat (30).
3. colour loop inductance fully automatic wire winding machine structure according to claim 2; It is characterized in that: described suspended rack assembly (4) includes and moves up and down transverse slat (41), move left and right plate (42), servo motor (7), stepper motor (8); Servo motor (7) is installed in and moves up and down that transverse slat (41) is gone up and drive suspended rack assembly (4) moves up and down, and stepper motor (8) is installed in move left and right plate (42) and goes up and drive wire-winding unit (3) move left and right.
4. colour loop inductance fully automatic wire winding machine structure according to claim 3 is characterized in that: described anti-jumper assemblies (5) includes connecting rod (13) and is arranged on several jumper wire devices (14) on the connecting rod (13).
5. colour loop inductance fully automatic wire winding machine structure according to claim 4 is characterized in that: the described wire clipping component (6) of going up comprises Connection Block (16) and is arranged on the some clamp axles (15) on the Connection Block (16).
6. according to the described colour loop inductance fully automatic wire winding machine of each claim of claim 1～5 structure; It is characterized in that: be equipped with on the described base plate (1) and transfer blanking guide rail (17), line slide rail (19), Rodless cylinder (20), feeding transverse slat (21), feed spool (22) and the servo motor (23) that material is used; Described blanking guide rail (17) moves around on line slide rail (19); Rodless cylinder (20) drive blanking guide rail (17) in line slide rail (19) move left and right; Be provided with several feed spools (22) in the both sides of feeding transverse slat (21); Feeding transverse slat (22) is driven by servo motor (23), and can overturn.
7. colour loop inductance fully automatic wire winding machine structure according to claim 6 is characterized in that: described blanking guide rail (17) is provided with the groove (18) of loaded material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203531574U CN202443858U (en) | 2011-09-20 | 2011-09-20 | Color ring inductance automatic coiling mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203531574U CN202443858U (en) | 2011-09-20 | 2011-09-20 | Color ring inductance automatic coiling mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202443858U true CN202443858U (en) | 2012-09-19 |
Family
ID=46825293
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203531574U Expired - Fee Related CN202443858U (en) | 2011-09-20 | 2011-09-20 | Color ring inductance automatic coiling mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202443858U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103474233A (en) * | 2013-09-30 | 2013-12-25 | 昆山佑翔电子科技有限公司 | Feeding device for inductor winding machine |
| CN109616318A (en) * | 2018-11-26 | 2019-04-12 | 江阴市星火电子科技有限公司 | A kind of multiple-spindle winding machine and its application method for open type workpiece |
-
2011
- 2011-09-20 CN CN2011203531574U patent/CN202443858U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103474233A (en) * | 2013-09-30 | 2013-12-25 | 昆山佑翔电子科技有限公司 | Feeding device for inductor winding machine |
| CN103474233B (en) * | 2013-09-30 | 2016-01-13 | 昆山佑翔电子科技有限公司 | The pay-off of inductance coil winding machine |
| CN109616318A (en) * | 2018-11-26 | 2019-04-12 | 江阴市星火电子科技有限公司 | A kind of multiple-spindle winding machine and its application method for open type workpiece |
| CN109616318B (en) * | 2018-11-26 | 2020-07-17 | 江阴市星火电子科技有限公司 | Multi-axis winding machine for open type workpiece and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120919 Termination date: 20140920 |
|
| EXPY | Termination of patent right or utility model |