CN102104300B

CN102104300B - Full-automatic multi-station double-wire diameter winding machine and using method thereof

Info

Publication number: CN102104300B
Application number: CN 201010609301
Authority: CN
Inventors: 侯子其; 徐晶华
Original assignee: Individual
Current assignee: DONGGUAN CAIBEI ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
Priority date: 2010-12-28
Filing date: 2010-12-28
Publication date: 2013-01-09
Anticipated expiration: 2030-12-28
Also published as: CN102104300A

Abstract

The invention discloses a full-automatic multi-station double-wire diameter winding machine. The full-automatic multi-station double-wire diameter winding machine comprises a base, a stator fixing and moving device, and a stator winding and trimming device, wherein the stator fixing and moving device comprises a sliding mechanical frame, a stator locking strip, a stator fixing part and a first line mode assembly hand; the stator winding and trimming device comprises a drive chassis, a winding rod, a second line mode assembly hand and a trimming part; and the winding rod comprises a primary-winding winding rod and a secondary-winding winding rod around which different wire-diameter windings are wound. The using method of the machine comprises a preorder preparation process, a stator chip fixing process, a line mode assembly process, a primary winding process, a primary trimming process, a secondary winding process, a secondary trimming process, a line mode demolishing process and a stator chip collection process which are performed fully automatically in turn. The design not only can realize the winding of a plurality of windings with different wire diameters and high production efficiency, but also is convenient to use and maintain and has small working space.

Description

A kind of automatic multiple work positions double line diameters inner winding machine and using method thereof

Technical field

The present invention relates to a kind of in around machine and using method thereof, relate in particular to a kind of automatic multiple work positions double line diameters inner winding machine and using method thereof, specifically be applicable to full-automatic winding and the trimming of the different many groups coil of wire diameter on the stator.

Background technology

Series excited machine is widely used in food and stirs on the equipment such as companion's machine, juice extractor, mincer, and it not only requires power of motor enough large, also requires to have multiple speed, as: two-speed, three speed etc.Therefore, group coils and used wire diameter were also different more than the stator in the series excited machine need to have.

The such stator of processing has two kinds of modes at present: first kind of way: after using row's formula coil winding machine to wind many group coils, manually coil is installed on the stator chip, then coil is carried out shaping.The shortcoming that this mode exists has: production efficiency is low, waste enamelled wire, the motor performance produced are relatively poor; The second way: be that stator is loaded onto the line mould by hand by the employee at first, carry out coiling work around machine in then leading to two Daeporis respectively, at last at the mould of being taken out stitches by hand by the employee.This mode improves to some extent relatively, but the low shortcoming of its production efficiency does not still have larger change, works simultaneously and could normally produce around machine in this mode needs two, greatly increases the production cost of enterprise.

The Chinese patent publication No. is CN101741188A, date of publication is that the patent of invention on June 16th, 2010 discloses a kind of full-automatic double-head stator internal winding machine, comprise iron core, mould button, line mould and bobbin winoler, wherein iron core coiling machine is provided with along what the bobbin winoler station vertically moved back and forth and vertically moves frame, vertically move the horizontal sliding panel that is provided with mechanical arm on the frame and moves along bobbin winoler station transverse reciprocating, laterally be provided with the iron core base that iron core is installed on the sliding panel, mechanical arm loading and unloading track mould also is fixed on the iron core line mould by the mould button.Although should invent the mould button of planting, the line mould is automatically assembling all, the operator only needs iron core is mounted in the iron core base of horizontal sliding panel and gets final product, can enhance productivity, but they once can only two identical stators of wire diameter of coiling, can not the different stator of a plurality of wire diameters of coiling, and, its machinery frame can not left and right sidesing shifting, is unfavorable for the maintenance of equipment, in addition, it fixes stator chip with the hole, the periphery diastema can not be too large, and stator chip is put into, take out relatively difficulty, simultaneously, during its mounting or dismounting line mould, before and after the winding former mounting means identical, therefore that institute takes up space is larger, and, its trimming functions of the equipments are single, are not suitable for the full-automatic winding of the different many groups coil of wire diameter.

The Chinese patent Granted publication number is CN201629642U, Granted publication day is that the utility model patent on November 10th, 2010 discloses the fully automatic wire winding machine that a kind of suitable different-diameter enamelled wire unit homogeneous twines, comprise the coil winding machine unit head that driving mechanism is installed, and the wire winding pole that is connected with driving mechanism in this unit head; Wire winding pole hollow, in establish wire-passing tube, four passing channels that are used for the output enamelled wire are set in this wire-passing tube; The wire winding pole middle part is provided with two through hole symmetrically, the wire-passing tube middle part also is provided with two through hole symmetrically, corresponding two through hole is connected and is connected with a passing channel of wire-passing tube simultaneously, and corresponding in addition two through hole is connected and also is connected with another passing channel of wire-passing tube simultaneously.Although this utility model can be on same coil winding machine the stator winding of the different numbers of turn of the multiple wire diameter of coiling, it once can only twine a stator, operating efficiency is very low, and it lacks trimming equipment, automaticity is lower.

Summary of the invention

The objective of the invention is to overcome can not on stator chip, automatically twining of existing in the prior art wire diameter different many groups coil, operating efficiency be lower, O﹠M defective and the problem of difficulty, provide a kind of and can twine automatically on stator chip that wire diameter different many groups coil, operating efficiency are higher, the more easy automatic multiple work positions double line diameters inner winding machine of O﹠M and using method thereof.

For realizing above purpose, technical solution of the present invention is: a kind of automatic multiple work positions double line diameters inner winding machine, comprise base and the upper stator that arranges thereof fixedly mobile device and stator winding cutting facility, described stator fixedly mobile device comprises slide type mechanical frame, stator card article and stator fixed part, and described stator winding cutting facility comprises driving cabinet, wire winding pole and wire shear part; Be provided with on the described base and the fixing cross slide way that matches of mobile device of stator, stator fixedly is provided with the longitudinal rail that matches with the slide type mechanical frame on the mobile device; Described wire winding pole comprises that inside is provided with the main winding wire winding pole and the inner auxiliary winding wire winding pole that is provided with by another motor-driven secondary coiling by motor-driven main coiling, the wire diameter of main coiling is different with the wire diameter of secondary coiling, main winding wire winding pole and auxiliary winding wire winding pole are positioned on the same level line, and number equates.

Described cross slide way matches with the bottom of horizontal guide block, laterally the bottom of the base plate that fixedly arranges on the mobile device of the top of guide block and stator is fixedly connected with, the top of base plate is provided with longitudinal rail, longitudinal rail matches with the bottom of vertical guide block, and vertically the top of guide block is fixedly connected with the bottom of slide type mechanical frame; The longitudinal side section of described base plate is connected with horizontal fixed block, and laterally the other end of fixed block is connected with lateral cylinder, and the horizontal sidepiece of base plate is connected with vertical fixed block, and the vertical cylinder that vertically arranges on the other end of fixed block and the slide type mechanical frame is connected.

Described stator fixedly mobile device also comprises line module dress hand and the trimming clamping device that matches with wire shear part, and described stator winding cutting facility comprises that also No. two line modules that cooperate with line module dress palmistry fill hands.

The sidepiece of the slide type mechanical frame that described stator fixedly arranges in the mobile device is provided with card article and drives and mouthful move mouth with manipulator, card article driving mouth moves with manipulator and respectively is provided with card article driving cylinder and line module dress hand that matches with it in the mouth, the drive end that card article drives cylinder drives bar by card article and is connected with stator card article along the slip of card article guide rail, and card article guide rail and stator fixedly mobile device are connected;

The top of described slide type mechanical frame is provided with the stator fixed part, the stator fixed part comprises horizontal iron cylinder, backplate cylinder, locking tongue cylinder and stator horizontal iron, backplate, the locking tongue corresponding with it, and the stator mounting groove that arranges on the horizontal iron of stator, backplate, locking tongue and the stator card article matches;

Described line module dress hand comprises a trumpeter fixedly cylinder and trumpeter's vertical shift cylinder, and a trumpeter fixedly cylinder is connected with trumpeter's fixed block, and trumpeter's vertical shift cylinder is connected with trumpeter's vertical shift piece;

Described No. two line modules dress hand comprises the traversing cylinder of two trumpeters, two trumpeter's vertical shift cylinders and two trumpeter's grip blocks, the sidepiece of two trumpeter's grip blocks is connected with the drive end of the traversing cylinder of two trumpeters, the bottom of two trumpeter's grip blocks and two trumpeter's guide rails are slidingly matched, and the back of two trumpeter's grip blocks is connected with the drive end of two trumpeter's vertical shift cylinders.

The front end of described trumpeter's fixed block is provided with trumpeter's latch, is provided with trumpeter's line die holder on trumpeter's vertical shift piece, trumpeter's latch, trumpeter's line die holder respectively with a line mould on the trumpeter's jack, the trumpeter that arrange press from both sides the Kongxiang and cooperate; The two trumpeter's latches that arrange on described two trumpeter's grip blocks, two trumpeter's inserted blocks respectively with No. two line moulds on the two trumpeter's jacks, two trumpeters that arrange press from both sides the Kongxiang and cooperate; Be provided with line mould fixture block on a described line mould, No. two line moulds, the tongue card hole that arranges on line mould fixture block and the locking tongue matches.

The quantity of a described line mould, No. two line moulds is eight, the quantity of one trumpeter's latch is eight, the quantity of two trumpeter's latches is eight, the quantity of one trumpeter's line die holder is four, the quantity of two trumpeter's inserted blocks is four, the quantity of one trumpeter's fixed block is two, and the quantity of two trumpeter's grip blocks is two; The quantity of the stator chip of a described line mould, No. two equal correspondences of line mould, main winding wire winding pole, auxiliary winding wire winding pole respectively is four.

The trimming clamping device that described stator fixedly arranges in the mobile device comprises that wire clamp drives cylinder and the wire clamp corresponding with stator chip, wire clamp comprises static line fixture block and active line fixture block, the static line fixture block is fixedly connected with the slide type mechanical frame, and the active line fixture block drives cylinder with wire clamp on being fixed on the slide type mechanical frame and is connected;

The wire shear part that arranges in the described stator winding cutting facility comprises the trimming telescopic cylinder No. one, No. two trimming telescopic cylinders, the traversing cylinder of trimming vertical shift cylinder and trimming, No. two the trimming telescopic cylinder is connected with a trimming telescopic cylinder, the inside of a trimming telescopic cylinder is provided with the line hook corresponding with wire winding pole, a following side on trimming telescopic cylinder is rotatably connected with vertical drive plate, No. one upper lateral part is fixedly connected with horizontal card hand, laterally the other end of card hand is connected with the horizontal bar that drives, the another side that laterally drives bar is connected with horizontal connecting portion, the other end of horizontal connecting portion is connected with the horizontal drive block on being arranged on the traversing cylinder of trimming, the traversing cylinder of trimming is fixedly connected with vertical drive plate, be fixedly connected with vertical pulling piece on the vertical drive plate, one end of vertical pulling piece is fixedly connected with the driving cabinet by vertical fixed block, the other end of vertical pulling piece is connected with trimming vertical shift cylinder, and the other end of trimming vertical shift cylinder is fixedly connected with the driving cabinet.

The quantity of described wire winding pole is eight, be respectively four main winding wire winding poles and four auxiliary winding wire winding poles, the quantity of a trimming telescopic cylinder, No. two trimming telescopic cylinders is 16, the quantity of trimming vertical shift cylinder and the traversing cylinder of trimming is four, and trimming vertical shift cylinder, simultaneously corresponding four the trimming telescopic cylinders of the traversing cylinder of trimming, four No. two trimming telescopic cylinders.

A kind of using method of above-mentioned automatic multiple work positions double line diameters inner winding machine, the method comprise successively that preorder preparatory technology, stator chip technique for fixing, line module dress technique, wire winding, trimming technique, a line mould are torn open and open technique and stator chip is collected technique; Described using method also comprises secondary wire winding and secondary trimming technique, and the coil after described main coiling is twined consists of main winding, and the coil after secondary coiling is twined consists of auxiliary winding; Described using method may further comprise the steps successively:

The first step: preorder preparatory technology: the operating parameters of setting first described automatic multiple work positions double line diameters inner winding machine, operating parameters comprises the number of main winding and the number of auxiliary winding, then the stator chip correspondence is shelved in the stator mounting groove on the stator card article, presses again interior start button around machine;

Second step: stator chip technique for fixing: first card article driving cylinder is released to drive the stator card article and is laterally moved to right along the card article guide rail, until move to line module holding position, then the horizontal iron cylinder horizontal iron of stator of releasing to drive the stator chip top presses down to fix stator chip, the backplate cylinder releases to drive backplate is clamped stator chip from both sides up and down two ends again, then the locking tongue cylinder is released to drive locking tongue and is extended to its center from the up and down two ends of stator chip, until expose tongue card hole;

The 3rd step: line module dress technique: elder generation's one trumpeter's vertical shift cylinder, two trumpeter's vertical shift cylinders are released to drive respectively the line mould simultaneously No. one, No. two the line mould is drawn close to the both sides of stator chip, until line mould, line mould fixture block on No. two line moulds enters the tongue card hole that arranges on the locking tongue, then the locking tongue cylinder returns to lock a line mould and No. two line moulds, at this moment, a line mould, No. two the line mould all is fixedly connected with stator chip, again a trumpeter fixedly cylinder return to drive the trumpeter's latch that arranges on trumpeter's fixed block and from trumpeter's jack, extract, then it is traversing that the traversing cylinder of two trumpeters releases to drive two trumpeter's grip blocks, two trumpeter's grip blocks drive two trumpeter's latches simultaneously, two trumpeter's inserted blocks are respectively from two trumpeter's jacks, two trumpeters are pressed from both sides in the air and are withdrawed from, trumpeter's vertical shift cylinder is return to drive trumpeter's line die holder and is pressed from both sides in the air from a trumpeter and withdraw from again, at this moment, a line module dress hand and a line mould break away from, then two trumpeter's vertical shift cylinders are return to drive two trumpeter's grip blocks and are retreated, at this moment, No. two line module dress hands and No. two line moulds break away from;

The 4th the step: a wire winding: first lateral cylinder release to drive stator fixedly mobile device laterally move to right along cross slide way, until the centrally aligned main winding wire winding pole of the stator chip that assembles on the stator card article, then vertically cylinder is return to drive the slide type mechanical frame and is moved after vertically, until stator chip moves to the coiling position of main coiling, restart the motor that drives in the cabinet and carry out vertical crankmotion at the center of stator chip to twine main coiling to drive the main winding wire winding pole, simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, main winding twines complete;

Described vertical crankmotion refers to: when initial, the position that is positioned at 0 degree that the main winding wire winding pole is static, then protract in the center of main winding wire winding pole aligning stator chip, and be rotated counterclockwise 90 degree so that pass successively line mould, stator chip and a line mould No. two, after passing, cycle 0 is spent clockwise first, dextrorotation turn 90 degrees again, and the main winding wire winding pole retreated along line mould, stator chip and No. two line moulds, until return original position, then be rotated counterclockwise 90 0 degree position, the more successively cyclings of spending to get back to when initial;

The 5th step: a trimming technique: after the wire winding of above-mentioned main coiling finishes, No. two trimming telescopic cylinders are released to promote the trimming telescopic cylinder No. one first, until the inner line hook that arranges of trimming telescopic cylinder is released, then wire clamp drives that cylinder releases to drive the active line fixture block and the static line fixture block closes up clamping the end of a thread, and the end of a thread hung on the static line fixture block, trimming vertical shift cylinder releases to drive the line hook alignment line tail that unclamps again, then the traversing cylinder of trimming is return with the pulls wire hook and is clockwise rotated, until the line hook is put inclined to one side line tail, a trimming telescopic cylinder is released and is stretched out fully with the drive wire hook again, then the traversing cylinder of trimming is released and is rotated counterclockwise with the pulls wire hook, until the line hook that stretches out fully catches on the line tail, a trimming telescopic cylinder is return above guy hook again, the line hook is mentioned the line tail that catches on it, then wire clamp drives cylinder and returns to drive the active line fixture block and separate with the static line fixture block, simultaneously, trimming vertical shift cylinder is return above thread-lifting hook, until the line tail that the line hook catches on enters between active line fixture block and the static line fixture block, wire clamp drives cylinder and releases to drive the active line fixture block and close up clamping the end of a thread and line tail with the static line fixture block again, then No. two trimming telescopic cylinders return to continue to improve trimming telescopic cylinder and line hook, on carry and the line hook that is locked spurs the line that catches on it, until line is broken, one time trimming technique finishes;

The 6th step: secondary wire winding: first vertical cylinder is released to drive the slide type mechanical frame and is vertically moved forward, until stator chip leaves the coiling position of main coiling, then lateral cylinder return to drive stator fixedly mobile device laterally move to left along cross slide way, until the centrally aligned auxiliary winding wire winding pole of the stator chip that assembles on the stator card article, then vertically cylinder is released to drive the slide type mechanical frame and is moved after vertically, until stator chip moves to the coiling position of secondary coiling, restart the motor that drives in the cabinet and carry out vertical crankmotion at the center of stator chip to twine secondary coiling to drive the auxiliary winding wire winding pole, simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, the auxiliary winding coil winding is complete;

The 7th step: secondary trimming technique: after the wire winding of above-mentioned secondary coiling finishes, drive trimming telescopic cylinder, No. two trimming telescopic cylinders, trimming vertical shift cylinder, the traversing cylinder of trimming, and wire clamp drives cylinder, wire clamp, static line fixture block and carries out the trimming operation with the active line fixture block, and this trimming operates identical with the operating procedure of a trimming technique;

The 8th step: the line mould is torn open and opened technique: two trumpeter's vertical shift cylinders release to drive the reach of No. two line module dress hands first, then trumpeter's vertical shift cylinder releases to drive the reach of a line module dress hand, simultaneously, it is traversing that the traversing cylinder of two trumpeters returns to drive two trumpeter's grip blocks, until two trumpeter's grip blocks drive two trumpeter's latches, two trumpeter's inserted blocks insert respectively two trumpeter's jacks and two trumpeters are pressed from both sides sky, again a trumpeter fixedly cylinder release to drive the trumpeter's latch that arranges on trumpeter's fixed block and insert trumpeter's jack, then the locking tongue cylinder is released, drive locking tongue to loosen line mould fixture block and tongue card hole, again trumpeter's vertical shift cylinder, two trumpeter's vertical shift cylinders are all return to tear open respectively and are opened the line mould No. one, No. two the line mould leaves stator chip;

The 9th step: stator chip is collected technique: first backplate cylinder returns to drive the both sides that backplate leaves stator chip, then horizontal iron cylinder is return, drive the horizontal iron of stator and rise to unclamp stator chip, card article driving cylinder is return to drive the stator card article and is laterally moved left to original position along the card article guide rail again, then takes off the stator chip that has wound from the stator card article.

The number of described main winding is two groups, and the number of auxiliary winding coil is one group, two groups, three groups, four groups or five groups.

Compared with prior art, beneficial effect of the present invention is:

1, owing to comprising base in a kind of automatic multiple work positions double line diameters inner winding machine of the present invention and the using method thereof, stator is mobile device and stator winding cutting facility fixedly, stator fixedly mobile device comprises slide type mechanical frame and stator card article, the stator winding cutting facility comprises driving cabinet and wire winding pole, wire winding pole has two kinds, be respectively the main winding wire winding pole of corresponding main coiling and the auxiliary winding wire winding pole of corresponding secondary coiling, the wire diameter of main coiling and secondary coiling is different, and the inside of each wire winding pole all can be installed with two coilings, during use, by the fixing transverse shifting of mobile device of stator, and the motion all around of slide type mechanical frame, make a plurality of stator chips that arrange on the stator card article realize respectively the winding of many groups coil of different wire diameters at main winding wire winding pole and auxiliary winding wire winding pole, and from shelving stator chip, until take stator chip after the winding away, whole process is automatic operation entirely, and once can twine a plurality of stator chips, efficient is very high, take four stator chips as example, automatic multiple work positions double line diameters inner winding machine and operating personnel 1 people thereof just can finish the coiling of how fast series excited motor stator, have 8 wire winding poles, four stations cooperative it once just can produce 4 stators, one people, one machine is produced the motor stator more than 2000 every day at least, coiling single speed no matter, or the stator chips of the many speed of coiling, its production effect all are that present coil winding machine equipment is incomparable.Therefore the present invention not only can realize two-wire footpath on the stator chip, organize the winding of coil more, and production efficiency is higher.

2, because the stator in a kind of automatic multiple work positions double line diameters inner winding machine of the present invention and the using method thereof fixedly is provided with line module dress hand No. one on the mobile device, be provided with line module dress hand on the stator winding cutting facility No. two, during use, the stator chip that arranges on line module dress hand and No. two line module dress hand whiles and stator fixed part and the stator card article matches, the automatic Composition of realizing the line mould opens with tearing open, not only the fixed effect after the assembling is better, and tear open open easy and simple to handle, rapidly, simultaneously, automatic Composition is with to tear the efficient that opens open very high, and the working space that needs is very little.Therefore the present invention not only can realize high efficiency line module dress and tear open and open, and required working space is less.

3, because the stator in a kind of automatic multiple work positions double line diameters inner winding machine of the present invention and the using method thereof fixedly is provided with the trimming clamping device on the mobile device, be provided with wire shear part on the stator winding cutting facility, during use, by trimming clamping device and cooperating of wire shear part realizing automatic shearing, wherein, wire shear part can be with the moving-wire hook to realize front and back, up and down, about comprehensive operation, be convenient to improve the accuracy of trimming, be conducive to realize the two-wire footpath at stator chip, the winding of many group coils, simultaneously, the trimming clamping device matches with wire shear part by the mode that clamps the end of a thread and line tail, has further improved the accuracy of trimming operation.Therefore the present invention can realize high-precision automatic shearing operation, is conducive to carry out at stator chip the winding of many groups coil of different wire diameter.

4, because fixedly mobile device can be along the cross slide way transverse shifting for the stator in a kind of automatic multiple work positions double line diameters inner winding machine of the present invention and the using method thereof, stator fixedly the slide type mechanical frame in the mobile device longitudinally guide rail vertically move, the stator fixedly stator card article in the mobile device can laterally slide along the card article guide rail, above design, so that stator chip can be by motion mode and main winding wire winding pole all around, the auxiliary winding wire winding pole two-wire footpath on the incompatible realization stator chip that matches, the winding of many group coils, and the assembling and dismantling of line mould, the carrying out of trimming operation, not only improved operating efficiency, and the maintenance after the carrying out of convenient operation and the use.Therefore the present invention not only can realize two-wire footpath on the stator chip, organize the winding of coil more, and easy to use and maintenance.

5, owing to the Baltimore groove of the stator mounting groove that arranges on the stator card article that uses in a kind of automatic multiple work positions double line diameters inner winding machine of the present invention and the using method thereof for half of chip profile, not only can adjusting size, and put into, to take out stator very convenient, be conducive to increase work efficiency.Therefore the present invention's convenient operation not only, and operating efficiency is higher.

Description of drawings

Fig. 1 is structural representation of the present invention.

Fig. 2 is the fixing structural representation of mobile device of stator among Fig. 1.

Fig. 3 is the external structure schematic diagram of stator fixed part among Fig. 2.

Fig. 4 is the internal structure schematic diagram of stator fixed part among Fig. 2.

Fig. 5 is the structural representation of trimming clamping device among Fig. 2.

Fig. 6 is the structural representation of a line module dress hand among Fig. 2.

Fig. 7 is the structural representation of stator winding cutting facility among Fig. 1.

Fig. 8 is the structural representation of wire shear part among Fig. 7.

Fig. 9 is the structural representation of the traversing cylinder of trimming among Fig. 8.

Figure 10 is the structural representation of a trimming telescopic cylinder among Fig. 8.

Figure 11 is the structural representation of a line mould and No. two line moulds among the present invention.

Figure 12 is the operation chart of preorder preparatory technology among the present invention.

Fig. 13 – Figure 14 are operation charts of stator chip technique for fixing among the present invention.

Figure 15 is the operation chart of center line module dress technique of the present invention.

Fig. 16 – Figure 17 are operation charts of a wire winding among the present invention.

Figure 18 is the operation front view of a trimming technique front view direction among the present invention.

Figure 19 is left view corresponding to Figure 18.

Figure 20 is that center line mould of the present invention is torn the operation chart that opens technique open.

Among the figure: base 1, stator be mobile device 2 fixedly, base plate 21, longitudinal side section 211, horizontal fixed block 212, lateral cylinder 213, horizontal sidepiece 214, vertically fixed block 215, vertically cylinder 216, No. one the line module fills fixedly cylinder 221, one trumpeter's vertical shift cylinders 222 of hand 22, one trumpeters, one trumpeter's fixed block, 223, one trumpeter's vertical shift pieces, 224, one trumpeter's latches 225, one trumpeter's line die holder 226, trimming clamping device 23, wire clamp drives cylinder 231, wire clamp 232, static line fixture block 233, active line fixture block 234, stator winding cutting facility 3, No. two line module dress hands 31, traversing cylinder 311, the two trumpeter's vertical shift cylinders of two trumpeters 312, two trumpeter's grip blocks 313, two trumpeter's guide rails 314, two trumpeter's latches, 315, two trumpeter's inserted blocks 316, slide type mechanical frame 4, card article drives mouth 41, card article drives cylinder 411, and card article drives bar 412, and manipulator moves mouth 42, stator card article 5, card article guide rail 51, stator mounting groove 52, stator fixed part 6, horizontal iron cylinder 61, the horizontal iron 611 of stator, backplate cylinder 62, backplate 621, locking tongue cylinder 63, locking tongue 631 drives cabinet 7, wire winding pole 8, main coiling 81, main winding wire winding pole 82, secondary coiling 83, auxiliary winding wire winding pole 84, wire shear part 9,911, numbers upper lateral parts 912 in 91, numbers following sides of a trimming telescopic cylinder, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93, vertical drive plate 931, vertical pulling piece 932, vertical fixed block 933, the traversing cylinder 94 of trimming, laterally card hand 941 laterally drives bar 942, horizontal connecting portion 943, horizontal drive block 944, line hook 95, cross slide way 10, horizontal guide block 101, longitudinal rail 11, vertically 111, numbers line moulds 12 of guide block, one trumpeter's jack 121, one trumpeter is pressed from both sides empty 122, No. two line mould 13, two trumpeter's jacks 131, two trumpeters press from both sides empty 132, line mould fixture block 14, tongue card hole 141, stator chip 15.

Embodiment

The present invention is further detailed explanation below in conjunction with description of drawings and embodiment

Referring to figure 1 – Figure 11, a kind of automatic multiple work positions double line diameters inner winding machine, comprise base 1 and the upper stator that arranges thereof fixedly mobile device 2 and stator winding cutting facility 3, described stator fixedly mobile device 2 comprises slide type mechanical frame 4, stator card article 5 and stator fixed part 6, and described stator winding cutting facility 3 comprises driving cabinet 7, wire winding pole 8 and wire shear part 9; Be provided with on the described base 1 and the fixing cross slide way 10 that matches of mobile device 2 of stator, stator fixedly is provided with the longitudinal rail 11 that matches with slide type mechanical frame 4 on the mobile device 2; Described wire winding pole 8 comprises that inside is provided with the main winding wire winding pole 82 and the inner auxiliary winding wire winding pole 84 that is provided with by another motor-driven secondary coiling 83 by motor-driven main coiling 81, each correspondence of inside that is main winding wire winding pole 82 and auxiliary winding wire winding pole 84 is provided with by motor-driven main coiling 81 and secondary coiling 83, just main coiling 81 is not same motor with the drive motors of secondary coiling 83, the wire diameter of main coiling 81 is different with the wire diameter of secondary coiling 83, main winding wire winding pole 82 is positioned on the same level line with auxiliary winding wire winding pole 84, and number equates.

Described cross slide way 10 matches with the bottom of horizontal guide block 101, laterally the top of guide block 101 and stator fixedly on the mobile device 2 bottom of the base plate 21 of setting be fixedly connected with, the top of base plate 21 is provided with longitudinal rail 11, longitudinal rail 11 matches with the bottom of vertical guide block 111, and vertically the top of guide block 111 is fixedly connected with the bottom of slide type mechanical frame 4; The longitudinal side section 211 of described base plate 21 is connected with horizontal fixed block 212, laterally the other end of fixed block 212 is connected with lateral cylinder 213, the horizontal sidepiece 214 of base plate 21 is connected with vertical fixed block 215, and vertically vertical cylinder 216 of setting is connected on the other end of fixed block 215 and the slide type mechanical frame 4.

Described stator fixedly mobile device 2 also comprises line module dress hand 22 and the trimming clamping device 23 that matches with wire shear part 9, and described stator winding cutting facility 3 also comprises No. two line modules dress hands 31 that match with line module dress hand 22.

The sidepiece of the slide type mechanical frame 4 that described stator fixedly arranges in the mobile device 2 is provided with card article and drives mouthfuls 41 and move mouthfuls 42 with manipulator, card article driving mouth 41 moves with manipulator and respectively is provided with card article driving cylinder 411 and line module dress hand 22 that matches with it in the mouth 42, the drive end that card article drives cylinder 411 drives bar 412 by card article and is connected with stator card article 5 along 51 slips of card article guide rail, and card article guide rail 51 and stator fixedly mobile device 2 are connected;

The top of described slide type mechanical frame 4 is provided with stator fixed part 6, stator fixed part 6 comprises horizontal iron cylinder 61, backplate cylinder 62, locking tongue cylinder 63 and stator horizontal iron 611, backplate 621, the locking tongue 631 corresponding with it, and the stator mounting groove 52 that arranges on the horizontal iron 611 of stator, backplate 621, locking tongue 631 and the stator card article 5 matches;

Described line module dress hand 22 comprise a trumpeter fixedly cylinder 221 and trumpeter's vertical shift cylinder 222, one trumpeters fixedly cylinder 221 be connected with trumpeter's fixed block 223, trumpeter's vertical shift cylinder 222 is connected with trumpeter's vertical shift piece 224;

Described No. two line modules dress hand 31 comprises the traversing cylinder 311 of two trumpeters, two trumpeter's vertical shift cylinders 312 and two trumpeter's grip blocks 313, the sidepiece of two trumpeter's grip blocks 313 is connected with the drive end of the traversing cylinder 311 of two trumpeters, the bottom of two trumpeter's grip blocks 313 and two trumpeter's guide rails 314 are slidingly matched, and the back of two trumpeter's grip blocks 313 is connected with the drive end of two trumpeter's vertical shift cylinders 312.

The front end of described trumpeter's fixed block 223 is provided with trumpeter's latch 225, be provided with on one trumpeter's vertical shift piece 224 trumpeter's line die holder 226, one trumpeter's latches 225, trumpeter's line die holder 226 respectively with line mould 12 on the trumpeter's jack 121, the trumpeter that arrange press from both sides empty 122 and match; The two trumpeter's latches 315 that arrange on described two trumpeter's grip blocks 313, two trumpeter's inserted blocks 316 respectively with No. two line moulds 13 on the two trumpeter's jacks 131, two trumpeters that arrange press from both sides empty 132 and match; Be provided with line mould fixture block 14 on a described line mould 12, No. two line moulds 13, the tongue card hole 141 that arranges on line mould fixture block 14 and the locking tongue 631 matches.

The quantity of a described line mould 12, No. two line moulds 13 is eight, the quantity of one trumpeter's latch 225 is eight, the quantity of two trumpeter's latches 315 is eight, the quantity of one trumpeter's line die holder 226 is four, the quantity of two trumpeter's inserted blocks 316 is four, the quantity of one trumpeter's fixed block 223 is two, and the quantity of two trumpeter's grip blocks 313 is two; The quantity of the stator chip 15 of a described line mould 12, No. two line mould 13 equal correspondences, main winding wire winding pole 82, auxiliary winding wire winding pole 84 respectively is four.

The trimming clamping device 23 that described stator fixedly arranges in the mobile device 2 comprises that wire clamp drives cylinder 231 and the wire clamp 232 corresponding with stator chip 15, wire clamp 232 comprises static line fixture block 233 and active line fixture block 234, static line fixture block 233 is fixedly connected with slide type mechanical frame 4, and active line fixture block 234 drives cylinder 231 with wire clamp on being fixed on slide type mechanical frame 4 and is connected;

The wire shear part 9 that arranges in the described stator winding cutting facility 3 comprises trimming telescopic cylinder 91 No. one, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93 and the traversing cylinder 94 of trimming, No. two trimming telescopic cylinder 92 is connected with a trimming telescopic cylinder 91, the inside of a trimming telescopic cylinder 91 is provided with the line hook 95 corresponding with wire winding pole 8, a following side 911 on trimming telescopic cylinder 91 is rotatably connected with vertical drive plate 931, No. one upper lateral part 912 is fixedly connected with horizontal card hand 941, laterally the other end of card hand 941 is connected with the horizontal bar 942 that drives, the another side that laterally drives bar 942 is connected with horizontal connecting portion 943, the other end of horizontal connecting portion 943 is connected with the horizontal drive block 944 on being arranged on the traversing cylinder 94 of trimming, the traversing cylinder 94 of trimming is fixedly connected with vertical drive plate 931, be fixedly connected with vertical pulling piece 932 on the vertical drive plate 931, one end of vertical pulling piece 932 is fixedly connected with driving cabinet 7 by vertical fixed block 933, the other end of vertical pulling piece 932 is connected with trimming vertical shift cylinder 93, and the other end of trimming vertical shift cylinder 93 is fixedly connected with driving cabinet 7.

The quantity of described wire winding pole 8 is eight, be respectively four main winding wire winding poles 82 and four auxiliary winding wire winding poles 84, the quantity of a trimming telescopic cylinder 91, No. two trimming telescopic cylinders 92 is 16, trimming vertical shift cylinder 93 is four with the quantity of the traversing cylinder 94 of trimming, and a trimming vertical shift cylinder 93, traversing cylinder 94 simultaneously corresponding four the trimming telescopic cylinders 91 of trimming, four No. two trimming telescopic cylinders 92.

Referring to Fig. 12 – Figure 20, a kind of using method of above-mentioned automatic multiple work positions double line diameters inner winding machine, the method comprise successively that preorder preparatory technology, stator chip technique for fixing, line module dress technique, wire winding, trimming technique, a line mould are torn open and open technique and stator chip is collected technique; Described using method also comprises secondary wire winding and secondary trimming technique, and the coil after described main coiling 81 is twined consists of main winding, and the coil after secondary coiling 83 is twined consists of auxiliary winding; Described using method may further comprise the steps successively:

The first step: preorder preparatory technology: the operating parameters of setting first described automatic multiple work positions double line diameters inner winding machine, operating parameters comprises the number of main winding and the number of auxiliary winding, then stator chip 15 correspondences are shelved in the stator mounting groove 52 on the stator card article 5, press again interior start button around machine;

Second step: stator chip technique for fixing: first card article driving cylinder 411 is released to drive stator card article 5 and is laterally moved to right along card article guide rail 51, until move to line module holding position, then the horizontal iron cylinder 61 horizontal iron 611 of stator of releasing to drive stator chip 15 tops presses down to fix stator chip 15, backplate cylinder 62 releases to drive backplate 621 is clamped stator chip 15 from both sides up and down two ends again, then locking tongue cylinder 63 is released to drive locking tongue 631 and is extended to its center from the up and down two ends of stator chip 15, until expose tongue card hole 141;

The 3rd step: line module dress technique: elder generation's one trumpeter's vertical shift cylinder 222, two trumpeter's vertical shift cylinders 312 are released to drive respectively line mould 12 simultaneously No. one, No. two line mould 13 is drawn close to the both sides of stator chip 15, until line mould 12, line mould fixture block 14 on No. two line moulds 13 enters the tongue card hole 141 that arranges on the locking tongue 631, then locking tongue cylinder 63 returns to lock a line mould 12 and No. two line moulds 13, at this moment, a line mould 12, No. two line mould 13 all is fixedly connected with stator chip 15, again a trumpeter fixedly cylinder 221 return to drive on trumpeter's fixed block 223 the trumpeter's latch 225 that arranges and from trumpeter's jack 121, extract, then to release to drive two trumpeter's grip blocks 313 traversing for the traversing cylinder 311 of two trumpeters, two trumpeter's grip blocks 313 drive two trumpeter's latches 315 simultaneously, two trumpeter's inserted blocks 316 are respectively from two trumpeter's jacks 131, two trumpeters are pressed from both sides in empty 132 and are withdrawed from, trumpeter's vertical shift cylinder 222 is return to drive trumpeter's line die holder 226 and is pressed from both sides empty 122 from a trumpeter and withdraw from again, at this moment, a line module dress hand 22 and a line mould 12 break away from, then two trumpeter's vertical shift cylinders 312 are return to drive two trumpeter's grip blocks 313 and are retreated, at this moment, No. two line module dress hands 31 and No. two line moulds 13 break away from;

The 4th the step: a wire winding: first lateral cylinder 213 release to drive stator fixedly mobile device 2 laterally move to right along cross slide way 10, until the centrally aligned main winding wire winding pole 82 of the stator chip 15 of assembling on the stator card article 5, then vertically cylinder 216 is return to drive slide type mechanical frame 4 and is moved after vertically, until stator chip 15 moves to the coiling position of main coiling 81, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine main coiling 81 to drive main winding wire winding pole 82, simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, main winding twines complete;

Described vertical crankmotion refers to: when initial, the position that is positioned at 0 degree that main winding wire winding pole 82 is static, then protract in the center of main winding wire winding pole 82 aligning stator chips 15, and be rotated counterclockwise 90 degree so that pass successively line mould 13 No. two, stator chip 15 and a line mould 12, after passing, cycle 0 is spent clockwise first, dextrorotation turn 90 degrees again, and with main winding wire winding pole 82 along a line mould 12, stator chip 15 and No. two line moulds 13 retreat, until return original position, then be rotated counterclockwise 90 0 degree position, the more successively cyclings of spending to get back to when initial;

The 5th step: a trimming technique: after the wire winding of above-mentioned main coiling 81 finishes, No. two trimming telescopic cylinders 92 are released to promote trimming telescopic cylinder 91 No. one first, until trimming telescopic cylinder 91 inner line hooks 95 that arrange are released, then wire clamp drives cylinder 231 and releases to drive active line fixture block 234 and close up clamping the end of a thread with static line fixture block 233, and the end of a thread hung on the static line fixture block 233, trimming vertical shift cylinder 93 releases to drive the line hook 95 alignment line tails that unclamp again, then the traversing cylinder 94 of trimming is return with pulls wire hook 95 and is clockwise rotated, until the inclined to one side line tail of line hook 95 pendulum, a trimming telescopic cylinder 91 is released and is stretched out fully with drive wire hook 95 again, then the traversing cylinder 94 of trimming is released and is rotated counterclockwise with pulls wire hook 95, until the line hook 95 that stretches out fully catches on the line tail, a trimming telescopic cylinder 91 is return above guy hook 95 again, line hook 95 is mentioned the line tail that catches on it, then wire clamp drives cylinder 231 and returns to drive active line fixture block 234 and separate with static line fixture block 233, simultaneously, trimming vertical shift cylinder 93 is return above thread-lifting hook 95, until the line tail that line hook 95 catches on enters between active line fixture block 234 and the static line fixture block 233, wire clamp drives cylinder 231 and releases to drive active line fixture block 234 and close up with static line fixture block 233 and clamp the end of a thread and line tail again, then No. two trimming telescopic cylinders 92 return to continue to improve trimming telescopic cylinder 91 and line hook 95, on carry and line that line hook 95 pulling that is locked is caught on it, until line is broken, one time trimming technique finishes;

The 6th step: secondary wire winding: first vertical cylinder 216 is released to drive slide type mechanical frame 4 and is vertically moved forward, until stator chip 15 leaves the coiling position of main coiling 81, then lateral cylinder 213 return to drive stator fixedly mobile device 2 laterally move to left along cross slide way 10, until the centrally aligned auxiliary winding wire winding pole 84 of the stator chip 15 of assembling on the stator card article 5, then vertically cylinder 216 is released to drive slide type mechanical frame 4 and is moved after vertically, until stator chip 15 moves to the coiling position of secondary coiling 83, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine secondary coiling 83 to drive auxiliary winding wire winding pole 83, simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, the auxiliary winding coil winding is complete;

The 7th step: secondary trimming technique: after the wire winding of above-mentioned secondary coiling finishes, drive trimming telescopic cylinder 91, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93, the traversing cylinder 94 of trimming, and wire clamp drives cylinder 231, wire clamp 232, static line fixture block 233 and carries out the trimming operation with active line fixture block 234, and this trimming operation is identical with the operating procedure of a trimming technique;

The 8th step: the line mould is torn open and opened technique: two trumpeter's vertical shift cylinders 312 release to drive 31 reaches of No. two line module dress hands first, then trumpeter's vertical shift cylinder 222 releases to drive 22 reaches of a line module dress hand, simultaneously, it is traversing that the traversing cylinder 311 of two trumpeters returns to drive two trumpeter's grip blocks 313, until two trumpeter's grip blocks 313 drive two trumpeter's latches 315, two trumpeter's inserted blocks 316 insert respectively two trumpeter's jacks 131 and two trumpeters press from both sides empty 132, again a trumpeter fixedly cylinder 221 release to drive on trumpeter's fixed block 223 the trumpeter's latch 225 that arranges and insert trumpeter's jack 121, then locking tongue cylinder 63 is released, drive locking tongue 631 to loosen line mould fixture block 14 and tongue card hole 141, again trumpeter's vertical shift cylinder 222, two trumpeter's vertical shift cylinders 312 are all return to tear open respectively and are opened line mould 12 No. one, No. two line mould 13 leaves stator chip 15;

The 9th step: stator chip is collected technique: first backplate cylinder 62 returns to drive the both sides that backplate 621 leaves stator chip 15, then horizontal iron cylinder 61 is return, drive the horizontal iron 611 of stator and rise to unclamp stator chip 15, card article driving cylinder 411 is return to drive stator card article 5 and is laterally moved left to original position along card article guide rail 51 again, then takes off the stator chip 15 that has wound from stator card article 5.

Principle of the present invention is described as follows:

The utilization of series excited machine is very extensive, one or several use series excited machines are arranged as the small household appliances of power in nearly all family, demand and the export abroad domestic according to China, China all will produce a large amount of series excited machines every year, and at present on the market, most series excited machine all has the function of governing speed speed, and the function of governing speed speed is decided by the stator that it adopts, therefore the stator of how fast series excited machine all needs to twine many group enameled wire loops, but stator is in case behind upper enamelled wire, just can't again load onto winding former.Therefore, when second group of the how fast series excited motor stator of coiling or above coil, existing common practice all is by staff the coil that turns to be installed on the stator, and operating efficiency is too low.Under such technical background, the design adopts the mobile stator card article of horizontal bilayer and slide type mechanical frame, vertically the reciprocating rotary mode that moves wire winding pole breaks through being equipped with that coiling on the stator chip of winding former is organized more, the difficulty of different wire diameter coil, simultaneously, produce the automatic shearing equipment that has also designed automatic mounting, torn the equipment of winding former open and utilize many group cylinders to promote in order to allow equipment reach full-automatic.Move in the process that wire winding pole winds the line at vertical reciprocating rotary, wire winding pole will drive enamelled wire and under the guiding of winding former around to stator chip, the operation of twining is respectively by two groups of wire winding poles, be that main winding wire winding pole and auxiliary winding wire winding pole carry out, and the wire diameter of the enamelled wire that the main winding wire winding pole is responsible for twining is different from the wire diameter of the enamelled wire that the auxiliary winding wire winding pole is responsible for twining, simultaneously, under the same group of wire winding pole, no matter be main winding wire winding pole or auxiliary winding wire winding pole, but many groups coil of the different number of turns of equal coiling.Finally realize the full-automatic winding of the coil of two-wire footpath, many groups on stator chip.

The advantage of a kind of automatic multiple work positions double line diameters inner winding machine of the design is as follows with the comparative result of effect and similar coil winding machine:

The first, full-automatic double-head stator internal winding machine:

Full-automatic double-head stator internal winding machine can't the how fast series excited machine of independent coiling stator.Because stator is in case just can't again load onto winding former behind upper enamelled wire, therefore, once can only be around a kind of stator of wire diameter around machine in being somebody's turn to do, unique solution is exactly and the common coiling of another row's formula coil winding machine: lay out the stator that only has one group of coil with full-automatic double-head stator internal winding machine first, then by manually operated mode, will lay out second group of coming or the 3rd group of coil with row's formula coil winding machine and pack in the stator.

When the how fast series excited motor stator of coiling, the production equipment that needs at least and producers are: 1 full-automatic double-head stator internal winding machine and operating personnel 1 people thereof, 1 row's formula stator winder and operating personnel 1 people thereof, 1 producers that second group of coil is installed for stator.The motor stator of producing like this, not only coil is loose, fly line is more, and electric machine rotation easily break, withstand voltage bad.

The second, the non-automatic stator internal winding machine of surely installing and removing winding former:

The non-automatic production process of surely installing and removing the how fast series excited motor stator of stator internal winding machine coiling of winding former is: manually load onto winding former for stator first, then put first group of coil of coiling on the non-automatic stator internal winding machine of surely installing and removing winding former of First into, in the situation that do not tear winding former open, again stator is put into second group of coil of coiling on second non-automatic stator internal winding machine of surely installing and removing winding former, manually pull down winding former for stator more at last.As seen, need to be filled, be torn open winding former by manual going around machine in this, the time of expending be a lot, and workload is larger, and production efficiency is not high, and very high to producers' specification requirement yet.

When the how fast series excited motor stator of coiling, the production equipment that needs at least and producers are: 2 or the above non-automatic stator internal winding machine of surely installing and removing winding former, and 2 or above operator, and can only produce the motor stator below 1000 every day.

Three, row's formula stator winder:

The production process of the how fast series excited motor stator of row's formula stator winder coiling is: first go out many group coils by two or above row's formula stator winder coiling, again to coil manually wrap up, die mould, then be manually installed on the stator.As seen, this kind coil winding machine not only production efficiency is too low, and needs to consume a lot of artificial.

When the how fast series excited motor stator of coiling, the production equipment that needs at least and producers are: 2 or above row's formula stator winder, 8 or above producers, and Duoing more than 15% around machine than in common with line amount during coiling.

By contrast, automatic multiple work positions double line diameters inner winding machine of the design and using method thereof only need operating personnel can finish the coiling of how fast series excited motor stator.In addition, preferably have 8 wire winding poles, the cooperative the design of four stations once just can produce 4 stators, the motor stator of one people, one machine production every day more than at least 2000, can also increase as required the quantity of wire winding pole further to enhance productivity, no matter be the coiling single speed, or the series excited motor stator of the many speed of coiling, its production effect all is that existing coil winding machine equipment is incomparable.

Embodiment:

Take four stations as example, be around machine in the full-automatic four station two-wires footpath, it comprises four main winding wire winding poles 82 and four auxiliary winding wire winding poles 84, the wire diameter of main coiling 81 is different with the wire diameter of secondary coiling 83, coil after main coiling 81 is twined consists of main winding, its quantity is two groups, and the coil after secondary coiling 83 is twined consists of auxiliary winding, and its quantity is two groups.

Referring to figure 1 – Figure 11, a kind of full-automatic four station two-wires footpath is interior around machine, comprise base 1, stator fixedly mobile device 2 and stator winding cutting facility 3, stator fixedly mobile device 2 comprises slide type mechanical frame 4, stator card article 5, stator fixed part 6 and a line module dress hand 22, stator winding cutting facility 3 comprises that driving cabinet 7, wire winding pole 8, No. two line modules fill hand 31 and wire shear part 9, wherein, wire winding pole 8 comprises four main winding wire winding poles 82 and four auxiliary winding wire winding poles 84, and the wire diameter of main coiling 81 is different with the wire diameter of secondary coiling 83;

Described base 1 successively by cross slide way 10, laterally guide block 101 and stator fixedly on the mobile device 2 bottom of the base plate 21 of setting match, match with the bottom of slide type mechanical frame 4 by longitudinal rail 11, vertical guide block 111 successively in the top of base plate 21, the longitudinal side section 211 of base plate 21 is connected with lateral cylinder 213 by horizontal fixed block 212, and the horizontal sidepiece 214 of base plate 21 is connected with vertical cylinder 216 by vertical fixed block 215;

The sidepiece of described slide type mechanical frame 4 is provided with that card article drives mouthfuls 41, manipulator move mouthfuls 42 and the card article that matches with it drive cylinder 411, a line module dress hand 22, card article drives cylinder 411 and is connected with the stator card article 5 that slides along card article guide rail 51 by card article driving bar 412, is provided with the stator mounting groove 52 of the half of chip profile that matches with stator chip 15 on the stator card article 5;

Described stator fixed part 6 comprises horizontal iron cylinder 61, backplate cylinder 62, locking tongue cylinder 63 and the horizontal iron 611 of the stator that matches with it, backplate 621, locking tongue 631, and the tongue card hole 141 that arranges on the locking tongue 631 matches with line mould fixture block 14;

Described line module dress hand 22 comprises a trumpeter fixedly cylinder 221 and trumpeter's vertical shift cylinder 222, one trumpeter fixedly cylinder 221 is connected with trumpeter's fixed block 223, one trumpeter's vertical shift cylinder 222 is connected with trumpeter's vertical shift piece 224, and the trumpeter's latch 225 that arranges respectively on trumpeter's fixed block 223, the trumpeter's vertical shift piece 224, trumpeter's line die holder 226 press from both sides empty 122 with trumpeter's jack 121, a trumpeter respectively and match;

Described trimming clamping device 23 comprises that wire clamp drives cylinder 231 and wire clamp 232, wire clamp 232 comprises static line fixture block 233 and active line fixture block 234, static line fixture block 233 is fixedly connected with slide type mechanical frame 4, and active line fixture block 234 drives cylinder 231 with wire clamp and is connected;

Described wire shear part 9 comprises trimming telescopic cylinder 91 No. one, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93 and the traversing cylinder 94 of trimming, No. two trimming telescopic cylinder 92 is connected with a trimming telescopic cylinder 91, the inside of a trimming telescopic cylinder 91 is provided with the line hook 95 corresponding with wire winding pole 8, a following side 911 on trimming telescopic cylinder 91 is rotatably connected with vertical drive plate 931, No. one upper lateral part 912 is fixedly connected with horizontal card hand 941, laterally the other end of card hand 941 is connected with the horizontal bar 942 that drives, the another side that laterally drives bar 942 is connected with horizontal connecting portion 943, the other end of horizontal connecting portion 943 is connected with the horizontal drive block 944 on being arranged on the traversing cylinder 94 of trimming, the traversing cylinder 94 of trimming is fixedly connected with vertical drive plate 931, be fixedly connected with vertical pulling piece 932 on the vertical drive plate 931, one end of vertical pulling piece 932 is fixedly connected with driving cabinet 7 by vertical fixed block 933, the other end of vertical pulling piece 932 is connected with trimming vertical shift cylinder 93, and the other end of trimming vertical shift cylinder 93 is fixedly connected with driving cabinet 7;

Described No. two line modules dress hand 31 comprises the traversing cylinder 311 of two trumpeters, two trumpeter's vertical shift cylinders 312 and two trumpeter's grip blocks 313, the sidepiece of two trumpeter's grip blocks 313 is connected with the drive end of the traversing cylinder 311 of two trumpeters, the bottom of two trumpeter's grip blocks 313 and two trumpeter's guide rails 314 are slidingly matched, the back of two trumpeter's grip blocks 313 is connected with the drive end of two trumpeter's vertical shift cylinders 312, and the two trumpeter's latches 315 that arrange on two trumpeter's grip blocks 313, two trumpeter's inserted blocks 316 press from both sides empty 132 with two trumpeter's jacks 131, two trumpeters respectively and match;

A described line mould 12, the quantity of No. two line moulds 13 is eight, one trumpeter's fixed block 223, the quantity of two trumpeter's grip blocks 313 is two, one trumpeter's latch 225, the quantity of two trumpeter's latches 315 is eight, one trumpeter's line die holder 226, the quantity of two trumpeter's inserted blocks 316 is four, a trimming telescopic cylinder 91, the quantity of No. two trimming telescopic cylinders 92 is 16, trimming vertical shift cylinder 93, the quantity of the traversing cylinder 94 of trimming is four, and a trimming vertical shift cylinder 93, traversing cylinder 94 simultaneously corresponding four the trimming telescopic cylinders 91 of trimming, four No. two trimming telescopic cylinders 92.

Referring to Fig. 12 – Figure 20, around the using method of machine, this using method may further comprise the steps successively in a kind of above-mentioned full-automatic four station two-wires footpath:

The first step: preorder preparatory technology: the operating parameters of setting first described automatic multiple work positions double line diameters inner winding machine, operating parameters comprises that the quantity of main winding is that two groups, the quantity of auxiliary winding are two groups, then stator chip 15 correspondences are shelved in the stator mounting groove 52 on the stator card article 5, press again interior start button around machine;

Second step: stator chip technique for fixing: card article driving cylinder 411 is released to drive stator card article 5 and is laterally moved to right along card article guide rail 51, until move to line module holding position, then the horizontal iron cylinder 61 horizontal iron 611 of stator of releasing to drive stator chip 15 tops presses down to fix stator chip 15, backplate cylinder 62 releases to drive backplate 621 is clamped stator chip 15 from both sides up and down two ends again, then locking tongue cylinder 63 is released to drive locking tongue 631 and is extended to its center from the up and down two ends of stator chip 15, until expose tongue card hole 141;

The 4th step a: wire winding: be installed with two main coilings 81 in the described main winding wire winding pole 82; The elder generation lateral cylinder 213 release to drive stator fixedly mobile device 2 laterally move to right along cross slide way 10, until the centrally aligned main winding wire winding pole 82 of the stator chip 15 of assembling on the stator card article 5, then vertically cylinder 216 is return to drive slide type mechanical frame 4 and is moved after vertically, until stator chip 15 moves to the coiling position of main coiling 81, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine main coiling 81 to drive main winding wire winding pole 82, simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, main winding twines complete;

The 6th step: secondary wire winding: be installed with two secondary coilings 83 in the described auxiliary winding wire winding pole 84, first vertical cylinder 216 is released to drive slide type mechanical frame 4 and is vertically moved forward, until stator chip 15 leaves the coiling position of main coiling 81, then lateral cylinder 213 return to drive stator fixedly mobile device 2 laterally move to left along cross slide way 10, until the centrally aligned auxiliary winding wire winding pole 84 of the stator chip 15 of assembling on the stator card article 5, then vertically cylinder 216 is released to drive slide type mechanical frame 4 and is moved after vertically, until stator chip 15 moves to the coiling position of secondary coiling 83, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine secondary coiling 83 to drive auxiliary winding wire winding pole 83, simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, the auxiliary winding coil winding is complete;

Above-mentioned a kind of full-automatic four station two-wires once can be produced four stators around machine in the footpath, the motor stator of a people one machine production every day more than at least 2000, and production effect is superior.

Claims

1. automatic multiple work positions double line diameters inner winding machine, comprise base (1) and the upper stator that arranges thereof fixedly mobile device (2) and stator winding cutting facility (3), described stator fixedly mobile device (2) comprises slide type mechanical frame (4), stator card article (5) and stator fixed part (6), described stator winding cutting facility (3) comprises driving cabinet (7), wire winding pole (8) and wire shear part (9), it is characterized in that: be provided with on the described base (1) and the fixing cross slide way (10) that matches of mobile device (2) of stator, stator fixedly is provided with the longitudinal rail (11) that matches with slide type mechanical frame (4) on the mobile device (2); Described wire winding pole (8) comprises that inside is provided with by the main winding wire winding pole (82) of motor-driven main coiling (81) and inside and is provided with auxiliary winding wire winding pole (84) by another motor-driven secondary coiling (83), the wire diameter of main coiling (81) is different with the wire diameter of secondary coiling (83), main winding wire winding pole (82) is positioned on the same level line with auxiliary winding wire winding pole (84), and number equates.

2. a kind of automatic multiple work positions double line diameters inner winding machine according to claim 1, it is characterized in that: described cross slide way (10) matches with the bottom of horizontal guide block (101), laterally the top of guide block (101) fixedly is fixedly connected with the bottom of the upper base plate (21) that arranges of mobile device (2) with stator, the top of base plate (21) is provided with longitudinal rail (11), longitudinal rail (11) matches with the bottom of vertical guide block (111), and vertically the top of guide block (111) is fixedly connected with the bottom of slide type mechanical frame (4); The longitudinal side section (211) of described base plate (21) is connected with horizontal fixed block (212), laterally the other end of fixed block (212) is connected with lateral cylinder (213), the horizontal sidepiece (214) of base plate (21) is connected with vertical fixed block (215), and vertically the other end of fixed block (215) is connected with the upper vertical cylinder (216) that arranges of slide type mechanical frame (4).

3. a kind of automatic multiple work positions double line diameters inner winding machine according to claim 1, it is characterized in that: described stator fixedly mobile device (2) also comprises a line module dress hand (22) and the trimming clamping device (23) that matches with wire shear part (9), and described stator winding cutting facility (3) also comprises No. two line module dress hands (31) that match with a line module dress hand (22).

4. a kind of automatic multiple work positions double line diameters inner winding machine according to claim 3, it is characterized in that: the sidepiece of the slide type mechanical frame (4) that described stator fixedly arranges in the mobile device (2) is provided with card article and drives mouthful (41) and move mouthful (42) with manipulator, card article drives mouthful (41) and manipulator and moves and respectively be provided with the card article that matches with it in mouthful (42) and drive cylinder (411) and fill hand (22) with a line module, the drive end that card article drives cylinder (411) drives bar (412) by card article and is connected with stator card article (5) along card article guide rail (51) slip, and card article guide rail (51) and stator fixedly mobile device (2) are connected;

The top of described slide type mechanical frame (4) is provided with stator fixed part (6), stator fixed part (6) comprises horizontal iron cylinder (61), backplate cylinder (62), locking tongue cylinder (63) and stator horizontal iron (611), backplate (621), the locking tongue (631) corresponding with it, and the horizontal iron of stator (611), backplate (621), locking tongue (631) match with the upper stator mounting groove (52) that arranges of stator card article (5);

Described line module dress hand (22) comprises a trumpeter fixedly cylinder (221) and trumpeter's vertical shift cylinder (222), one trumpeter fixedly cylinder (221) is connected with trumpeter's fixed block (223), and trumpeter's vertical shift cylinder (222) is connected with trumpeter's vertical shift piece (224);

Described No. two line modules dress hands (31) comprise the traversing cylinder of two trumpeters (311), two trumpeter's vertical shift cylinders (312) and two trumpeter's grip blocks (313), the sidepiece of two trumpeter's grip blocks (313) is connected with the drive end of the traversing cylinder of two trumpeters (311), the bottom of two trumpeter's grip blocks (313) and two trumpeter's guide rails (314) are slidingly matched, and the back of two trumpeter's grip blocks (313) is connected with the drive end of two trumpeter's vertical shift cylinders (312).

5. a kind of automatic multiple work positions double line diameters inner winding machine according to claim 4, it is characterized in that: the front end of described trumpeter's fixed block (223) is provided with trumpeter's latch (225), be provided with trumpeter's line die holder (226) on one trumpeter's vertical shift piece (224), trumpeter's latch (225), trumpeter's line die holder (226) press from both sides sky (122) and match with upper trumpeter's jack (121), the trumpeter who arranges of a line mould (12) respectively; The upper two trumpeter's latches (315) that arrange of described two trumpeter's grip blocks (313), two trumpeter's inserted blocks (316) press from both sides sky (132) and match with upper two trumpeter's jacks (131), two trumpeters that arrange of No. two line moulds (13) respectively; Be provided with line mould fixture block (14) on a described line mould (12), No. two line moulds (13), line mould fixture block (14) matches with the upper tongue card hole (141) that arranges of locking tongue (631).

6. a kind of automatic multiple work positions double line diameters inner winding machine according to claim 5, it is characterized in that: the quantity of a described line mould (12), No. two line moulds (13) is eight, the quantity of one trumpeter's latch (225) is eight, the quantity of two trumpeter's latches (315) is eight, the quantity of one trumpeter's line die holder (226) is four, the quantity of two trumpeter's inserted blocks (316) is four, and the quantity of trumpeter's fixed block (223) is two, and the quantity of two trumpeter's grip blocks (313) is two; The quantity of the stator chip (15) of a described line mould (12), the equal correspondence of No. two line moulds (13), main winding wire winding pole (82), auxiliary winding wire winding pole (84) respectively is four.

7. according to claim 3,4 or 5 described a kind of automatic multiple work positions double line diameters inner winding machines, it is characterized in that: the described stator fixedly middle trimming clamping device (23) that arranges of mobile device (2) comprises that wire clamp drives cylinder (231) and the wire clamp (232) corresponding with stator chip (15), wire clamp (232) comprises static line fixture block (233) and active line fixture block (234), static line fixture block (233) is fixedly connected with slide type mechanical frame (4), and active line fixture block (234) drives cylinder (231) with wire clamp on being fixed on slide type mechanical frame (4) and is connected;

The wire shear part (9) that arranges in the described stator winding cutting facility (3) comprises a trimming telescopic cylinder (91), No. two trimming telescopic cylinders (92), trimming vertical shift cylinder (93) and the traversing cylinder of trimming (94), a trimming telescopic cylinder (92) is connected with a trimming telescopic cylinder (91), the inside of a trimming telescopic cylinder (91) is provided with the line hook (95) corresponding with wire winding pole (8), following side (911) on the trimming telescopic cylinder (91) is rotatably connected with vertical drive plate (931), a upper lateral part (912) is fixedly connected with horizontal card hand (941), laterally the other end of card hand (941) is connected with the horizontal bar (942) that drives, the another side that laterally drives bar (942) is connected with horizontal connecting portion (943), the other end of horizontal connecting portion (943) is connected with the horizontal drive block (944) on being arranged on the traversing cylinder of trimming (94), the traversing cylinder of trimming (94) is fixedly connected with vertical drive plate (931), be fixedly connected with vertical pulling piece (932) on the vertical drive plate (931), one end of vertical pulling piece (932) is fixedly connected with driving cabinet (7) by vertical fixed block (933), the other end of vertical pulling piece (932) is connected with trimming vertical shift cylinder (93), and the other end of trimming vertical shift cylinder (93) is fixedly connected with driving cabinet (7).

8. a kind of automatic multiple work positions double line diameters inner winding machine according to claim 7, it is characterized in that: the quantity of described wire winding pole (8) is eight, be respectively four main winding wire winding poles (82) and four auxiliary winding wire winding poles (84), a trimming telescopic cylinder (91), the quantity of No. two trimming telescopic cylinders (92) is 16, trimming vertical shift cylinder (93) is four with the quantity of the traversing cylinder of trimming (94), and a trimming vertical shift cylinder (93), simultaneously corresponding four the trimming telescopic cylinders (91) of a traversing cylinder of trimming (94), four No. two trimming telescopic cylinders (92).

9. the using method of an automatic multiple work positions double line diameters inner winding machine claimed in claim 7, the method comprises successively that preorder preparatory technology, stator chip technique for fixing, line module dress technique, wire winding, trimming technique, a line mould are torn open and opens technique and stator chip is collected technique, it is characterized in that: described using method also comprises secondary wire winding and secondary trimming technique, coil after described main coiling (81) is twined consists of main winding, and the coil after secondary coiling (83) is twined consists of auxiliary winding; Described using method may further comprise the steps successively:

The first step: preorder preparatory technology: the operating parameters of setting first described automatic multiple work positions double line diameters inner winding machine, operating parameters comprises the number of main winding and the number of auxiliary winding, then stator chip (15) correspondence is shelved in the stator mounting groove (52) on the stator card article (5), presses again interior start button around machine;

Second step: stator chip technique for fixing: first card article drives cylinder (411) release and laterally moves to right along card article guide rail (51) to drive stator card article (5), until move to line module holding position, then horizontal iron cylinder (61) is released with the horizontal iron of stator (611) above the drive stator chip (15) and is pressed down to fix stator chip (15), backplate cylinder (62) is released the up and down two ends of clamping stator chip (15) from both sides to drive backplate (621) again, then locking tongue cylinder (63) is released to drive locking tongue (631) and is extended to its center from the up and down two ends of stator chip (15), until expose tongue card hole (141);

The 3rd step: line module dress technique: elder generation's one trumpeter's vertical shift cylinder (222), two trumpeter's vertical shift cylinders (312) release to drive respectively a line mould (12) simultaneously, No. two line moulds (13) are drawn close to the both sides of stator chip (15), a until line mould (12), line mould fixture block (14) on No. two line moulds (13) enters the upper tongue card hole (141) that arranges of locking tongue (631), then locking tongue cylinder (63) returns to lock a line mould (12) and No. two line moulds (13), at this moment, a line mould (12), No. two line moulds (13) all are fixedly connected with stator chip (15), again a trumpeter fixedly cylinder (221) return to drive the upper trumpeter's latch (225) that arranges of trumpeter's fixed block (223) and from trumpeter's jack (121), extract, then the traversing cylinder of two trumpeters (311) is released traversing to drive two trumpeter's grip blocks (313), two trumpeter's grip blocks (313) drive two trumpeter's latches (315) simultaneously, two trumpeter's inserted blocks (316) are respectively from two trumpeter's jacks (131), two trumpeters are pressed from both sides in the sky (132) and are withdrawed from, trumpeter's vertical shift cylinder (222) is return to drive trumpeter's line die holder (226) and is pressed from both sides the sky (122) from a trumpeter and withdraw from again, at this moment, a line module dress hand (22) breaks away from a line mould (12), then two trumpeter's vertical shift cylinders (312) are return to drive two trumpeter's grip blocks (313) and are retreated, at this moment, No. two line module dress hands (31) break away from No. two line moulds (13);

The 4th step a: wire winding: first lateral cylinder (213) release with drive stator fixedly mobile device (2) laterally move to right along cross slide way (10), until the centrally aligned main winding wire winding pole (82) of the stator chip (15) of the upper assembling of stator card article (5), then vertically cylinder (216) is return to drive slide type mechanical frame (4) and is moved after vertically, until stator chip (15) moves to the coiling position of main coiling (81), restart the motor that drives in the cabinet (7) and carry out vertical crankmotion at the center of stator chip (15) to twine main coiling (81) to drive main winding wire winding pole (82), simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, main winding twines complete;

Described vertical crankmotion refers to: when initial, the position that is positioned at 0 degree that main winding wire winding pole (82) is static, then protract in the center of main winding wire winding pole (82) aligning stator chip (15), and be rotated counterclockwise 90 degree so that pass successively No. two line moulds (13), stator chip (15) and a line mould (12), after passing, cycle 0 is spent clockwise first, dextrorotation turn 90 degrees again, and with main winding wire winding pole (82) along a line mould (12), stator chip (15) retreats with No. two line moulds (13), until return original position, then be rotated counterclockwise 90 0 degree position, the more successively cyclings of spending to get back to when initial;

The 5th step: a trimming technique: after the wire winding of above-mentioned main coiling (81) finishes, No. two trimming telescopic cylinders (92) are released to promote a trimming telescopic cylinder (91) first, until the inner line hook (95) that arranges of a trimming telescopic cylinder (91) is released, then wire clamp driving cylinder (231) is released to drive active line fixture block (234) and is closed up clamping the end of a thread with static line fixture block (233), and the end of a thread hung on the static line fixture block (233), trimming vertical shift cylinder (93) is released line hook (95) the alignment line tail that unclamps with driving again, then the traversing cylinder of trimming (94) is return with pulls wire hook (95) and is clockwise rotated, until the inclined to one side line tail of line hook (95) pendulum, a trimming telescopic cylinder (91) is released and is stretched out fully with drive wire hook (95) again, then the traversing cylinder of trimming (94) is released and is rotated counterclockwise with pulls wire hook (95), until the line hook (95) that stretches out fully catches on the line tail, a trimming telescopic cylinder (91) is return above guy hook (95) again, line hook (95) is mentioned the line tail that catches on it, then wire clamp drives cylinder (231) and returns to drive active line fixture block (234) and separate with static line fixture block (233), simultaneously, trimming vertical shift cylinder (93) is return above thread-lifting hook (95), until the line tail that line hook (95) catches on enters between active line fixture block (234) and the static line fixture block (233), wire clamp driving cylinder (231) is released to drive active line fixture block (234) and static line fixture block (233) and is closed up clamping the end of a thread and line tail again, then No. two trimming telescopic cylinders (92) return to continue to improve a trimming telescopic cylinder (91) and line hook (95), on carry and the line hook (95) that is locked spurs the line that catches on it, until line is broken, one time trimming technique finishes;

The 6th step: secondary wire winding: vertically cylinder (216) releases to drive vertically reach of slide type mechanical frame (4) first, until stator chip (15) leaves the coiling position of main coiling (81), then lateral cylinder (213) return to drive stator fixedly mobile device (2) laterally move to left along cross slide way (10), until the centrally aligned auxiliary winding wire winding pole (84) of the stator chip (15) of the upper assembling of stator card article (5), then vertically cylinder (216) is released to drive slide type mechanical frame (4) and is moved after vertically, until stator chip (15) moves to the coiling position of secondary coiling (83), restart the motor that drives in the cabinet (7) and carry out vertical crankmotion at the center of stator chip (15) to twine secondary coiling (83) to drive auxiliary winding wire winding pole (83), simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value at winding number order of motor, the auxiliary winding coil winding is complete;

The 7th step: secondary trimming technique: after the wire winding of above-mentioned secondary coiling finishes, drive a trimming telescopic cylinder (91), No. two trimming telescopic cylinders (92), trimming vertical shift cylinder (93), the traversing cylinder of trimming (94), and wire clamp drives cylinder (231), wire clamp (232), static line fixture block (233) and carries out the trimming operation with active line fixture block (234), and this trimming operation is identical with the operating procedure of a trimming technique;

The 8th step: the line mould is torn open and opened technique: two trumpeter's vertical shift cylinders (312) release to drive No. two line module dress hands (31) reach first, then trumpeter's vertical shift cylinder (222) releases to drive a line module dress hand (22) reach, simultaneously, it is traversing that the traversing cylinder of two trumpeters (311) returns to drive two trumpeter's grip blocks (313), until two trumpeter's grip blocks (313) drive two trumpeter's latches (315), two trumpeter's inserted blocks (316) insert respectively two trumpeter's jacks (131) and press from both sides sky (132) with two trumpeters, again a trumpeter fixedly cylinder (221) release to drive the upper trumpeter's latch (225) that arranges of trumpeter's fixed block (223) and insert trumpeter's jack (121), then locking tongue cylinder (63) is released, drive locking tongue (631) to loosen line mould fixture block (14) and tongue card hole (141), again trumpeter's vertical shift cylinder (222), two trumpeter's vertical shift cylinders (312) are all return to tear open respectively and are opened a line mould (12), No. two line moulds (13) leave stator chip (15);

The 9th step: stator chip is collected technique: first backplate cylinder (62) returns to drive the both sides that backplate (621) leaves stator chip (15), then horizontal iron cylinder (61) is return, driving the horizontal iron of stator (611) rises to unclamp stator chip (15), card article driving cylinder (411) is return to drive stator card article (5) and is laterally moved left to original position along card article guide rail (51) again, then takes off the stator chip (15) that has wound from stator card article (5).

10. the using method of a kind of automatic multiple work positions double line diameters inner winding machine according to claim 9, it is characterized in that: the number of described main winding is two groups, the number of auxiliary winding coil is one group, two groups, three groups, four groups or five groups.