CN201371286Y - Large-gear digital control sawtooth machine - Google Patents
Large-gear digital control sawtooth machine Download PDFInfo
- Publication number
- CN201371286Y CN201371286Y CN200920095892U CN200920095892U CN201371286Y CN 201371286 Y CN201371286 Y CN 201371286Y CN 200920095892 U CN200920095892 U CN 200920095892U CN 200920095892 U CN200920095892 U CN 200920095892U CN 201371286 Y CN201371286 Y CN 201371286Y
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- China
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- guide rail
- saw
- numerical control
- large gear
- line slideway
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Abstract
The utility model discloses a large-gear digital control sawtooth machine which comprises a lathe bed and a digital control division rotary table installed on the lathe bed. The outside of the digital control division rotary table is coaxially provided with a supporting and fixing device of a large gear, and the supporting and fixing device is fixedly installed on a foundation; the digital control division rotary table is provided with two saw heads with same structure symmetrically on the left and the right, wherein one saw head comprises an X-direction linear guide rail fixedly connected on the division rotary table, the X-direction linear guide rail is provided with a bed saddle which can move along the guide rail under the driving of a drive mechanism, the bed saddle is fixedly connected with a Y-direction linear guide rail which is provided with an upright post that can move along the guide rail under the driving of the drive mechanism, the outer side of the upright post is fixedly connected with a Z-direction linear guide rail which is provided with a sliding plate that can move along the guide rail under the driving of the driving mechanism, and the sliding plate is fixedly connected with a band saw. The large-gear digital control sawtooth machine has simple structure, low cost and high efficiency.
Description
Technical field
The utility model relates to a kind of gear machining apparatus, particularly a kind of large gear numerical control saw-tooth setting machine.
Background technology
Traditional gear manufacturing technology adopts generating mostly, and promptly cutting tool is mutual to the motion of gears engaged generating principle as a pair of gear in using with workpiece in the process, increases the incision action simultaneously, finishes the processing to processed gear.This traditional handicraft stock-removing efficiency is low, the machine tool structure complexity, the cost height, under this process, the between cog metal of gear all is cut into chip, so the required power of lathe is big, the hobboing cutter cutting power of gear-hobbing machine often reaches tens kilowatts, process used hobboing cutter or slotting tool complex structure, the life-span is low, the manufacturing cost height.Simultaneously, machine tool structure complexity (gear cutting machine is the most complicated lathe of structure in the various lathes) with the generating principle manufacturing, bulky, weight reaches tens tons even ton up to a hundred, and taking time-consuming tens days even several week with traditional above large gear of generating method processing Φ 5000mm, efficient is low.Adopt traditional machine tool machining large gear, workpiece is installed and is driven workpiece that to carry out rotating turntable size also very big, and weight is very heavy, drive weigh tens tons turntable and workpiece and need very big power, drive motors power is very big, such turntable structure complexity, precision are low, and manufacturing is difficult, cost is high.
Summary of the invention
The utility model provides a kind of simple in structure, large gear numerical control saw-tooth setting machine that working (machining) efficiency is high for solving the technical problem that exists in the known technology.
The technical scheme that the utility model is taked for the technical problem that exists in the solution known technology is: a kind of large gear numerical control saw-tooth setting machine, comprise lathe bed and the numerical control indexing table that is installed on the lathe bed, the outside of described numerical control indexing table is coaxially arranged with the supporting adn fixing device that is packed in the large gear on the ground with it; Left and right symmetrically is provided with two saw heads that structure is identical on the described numerical control indexing table, one of them saw head comprises that the X that is fixed on the index table is to line slideway, described X is equipped with the saddle that can drive this guide rail movement of lower edge at driving mechanism on line slideway, affixed Y is to line slideway on the described saddle, described Y is equipped with the column that can drive this guide rail movement of lower edge at driving mechanism on line slideway, the affixed Z in the outside of described column is to line slideway, described Z is equipped with the slide plate that can drive this guide rail movement of lower edge at driving mechanism on line slideway, be connected with band saw on the described slide plate.
The utility model can also adopt following technical measures:
Above-mentioned large gear numerical control saw-tooth setting machine, be characterized in: the supporting adn fixing device of described large gear comprises and is evenly distributed on around the numerical control indexing table, is packed at least three workpiece support columns on the ground, a work support all is installed on each workpiece support column, and large gear is packed on the work support by claw.
Advantage and the good effect that the utlity model has are: do not rotate by workpiece, with band saw the between cog metal of gear is become the piece excision, the sawing seam can be less than 1mm, and required cutting power only has several kilowatts, and stock-removing efficiency improves more than 10 times than generating; Secondly, machine tool structure does not need the complicated driving-chain of traditional generating, and simple in structure, cost is low; The 3rd, on machine tool structure, adopt the fixed innovative idea of work piece in the process, large gear is processed, no longer need to drive the large-scale turntable that workpiece rotates, but but process tool is contained on the less numerical control rotating platform of precision indexing positioning and locking, thereby realized that the weight of this saw-tooth setting machine has only the part of traditional large-scale gear hobbing machine, gear shapping machine with a less machine tooling large gear.In a word the utility model be a kind of efficiently, large gear cutting machine cheaply, be applicable to the roughing of gear.
Description of drawings
Fig. 1 is the front view of the utility model saw internal tooth;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the front view of the utility model saw external tooth;
Fig. 4 is the vertical view of Fig. 3.
Among the figure: 1, supporting strut, 2, work support, 3, claw, 4, large gear, 5, saddle, 6, Y-axis driving mechanism, 7, column, 8, band saw, 9, slide plate, 10, the band saw driving mechanism, 11, Z axle driving mechanism, 12, numerical control rotating platform, 13, the X-axis driving mechanism, 14, lathe bed.
The specific embodiment
For further understanding summary of the invention of the present utility model, characteristics and effect, exemplify following examples now, and conjunction with figs. is described in detail as follows:
See also Fig. 1 and Fig. 2, in Fig. 1,12 supporting struts 1 are evenly distributed on around the numerical control rotating platform 12, and fix on the ground by foundation bolt, a work support 2 all is installed on each workpiece support column, and large gear 4 is fixed on the work support 2 by claw 3.Support 2 on pillar 1, the column and claw 3 constitute the supporting adn fixing device of work piece large gear 4.Large gear 4 intermediate arrangement numerical control rotating platforms 12, numerical control rotating platform 12 is supported by lathe bed 14, the centre of gyration of numerical control rotating platform 12 overlaps with the center of the supporting adn fixing device of large gear 4, and by driven by servomotor, can do 360 ° dividing movement, carry out the control of full cut-off ring by precision circle grating, two saw heads about arranging on the numerical control rotating platform 12, left side saw head is by saddle 5, Y-axis driving mechanism 6, column 7, band saw 8, slide plate 9, band saw driving mechanism 10, Z axle driving mechanism 11 is formed, saddle 5 be contained in the affixed X of index table on line slideway, can be at this guide rail movement of the drive lower edge of driving mechanism 13, affixed Y is to line slideway on the saddle 5, Y is equipped with the column 7 that can drive this guide rail movement of lower edge at driving mechanism 6 on line slideway, the affixed Z in the outside of column 7 is to line slideway, Z is equipped with the slide plate 9 that can drive this guide rail movement of lower edge at driving mechanism 11 on line slideway, be connected with band saw 8 on the slide plate 9.Right side saw head is identical with left side saw header structure, about two saws be used for respectively between cutting teeth about two joint-cuttings.With left side saw head is example, and process is as follows: a) saddle is moved to X-axis stroke low order end position as shown in the figure, column is moved to the inner side of Y-axis, the Z axle is moved to topmost, this position is the dead-center position of saw head.B) with the large gear work piece hoisting to the workpiece parallels, centering makes the supporting adn fixing device of workpiece to be machined and turntable concentric, clamps with claw.C) adjust the band saw angle, make it consistent with pressure angle.D) mobile X1, Y1, three coordinates of Z1, make band saw from the dead-center position fast moving to Working position.E) start the band saw drive motors, make band saw reach the required speed of cutting.F) drive by X1 axle and Y1 axle, make band saw carry out interpolation sawing campaign, process a saw kerf.G) machine after, move along X1 axle and Y1 axle by driving band saw, withdraw from band saw.H) the rotation numerical control rotating platform carries out the Working position of calibration to next tooth, carries out the processing of second saw kerf.The course of work of the course of work of right side saw head and left side saw is identical, calibration each time, about two bench saw heads just can finish two saw kerfs, after numerical control rotating platform carries out Z calibration, can process all teeth groove.
The band saw that the utility model is used for sawtooth is contained in the slide plate that can move both vertically up and down, and slide plate is installed on the column with linear rolling track, and column is installed on the saddle, and can do fore-and-aft direction motion on saddle, saddle can be on turntable move left and right.Second Band-saw head that is used for sawtooth is installed in turntable symmetrically as figure.Adding man-hour, two band saws cut simultaneously, finish the sawing of the both sides saw kerf of between cog respectively, and turntable rotates a week, Z time (Z is the gear number of teeth) in calibration location, and two band saws carry out Z sawing, can finish the one-tenth piece of between cog metal and remove, and finish the roughing to flute profile.
When external tooth is added man-hour, as shown in Figure 3 and Figure 4,, carry out machining from the outside and get final product as long as band saw is crossed processed gear.
Claims (2)
1. a large gear numerical control saw-tooth setting machine comprises lathe bed and the numerical control indexing table that is installed on the lathe bed, it is characterized in that the outside of described numerical control indexing table is coaxially arranged with the supporting adn fixing device that is packed in the large gear on the ground with it; Left and right symmetrically is provided with two saw heads that structure is identical on the described numerical control indexing table, one of them saw head comprises that the X that is fixed on the index table is to line slideway, described X is equipped with the saddle that can drive this guide rail movement of lower edge at driving mechanism on line slideway, affixed Y is to line slideway on the described saddle, described Y is equipped with the column that can drive this guide rail movement of lower edge at driving mechanism on line slideway, the affixed Z in the outside of described column is to line slideway, described Z is equipped with the slide plate that can drive this guide rail movement of lower edge at driving mechanism on line slideway, be connected with band saw on the described slide plate.
2. large gear numerical control saw-tooth setting machine according to claim 1, it is characterized in that: the supporting adn fixing device of described large gear comprises and is evenly distributed on around the numerical control indexing table, is packed at least three workpiece support columns on the ground, a work support all is installed on each workpiece support column, and large gear is packed on the work support by claw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920095892U CN201371286Y (en) | 2009-03-17 | 2009-03-17 | Large-gear digital control sawtooth machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920095892U CN201371286Y (en) | 2009-03-17 | 2009-03-17 | Large-gear digital control sawtooth machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201371286Y true CN201371286Y (en) | 2009-12-30 |
Family
ID=41497370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920095892U Expired - Fee Related CN201371286Y (en) | 2009-03-17 | 2009-03-17 | Large-gear digital control sawtooth machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201371286Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728906A (en) * | 2012-07-19 | 2012-10-17 | 重庆大学 | Gear processing machine tool and indexing device thereof |
| CN109352079A (en) * | 2018-12-06 | 2019-02-19 | 广州市光泽齿轮机械有限公司 | A CNC sawing machine |
| CN116000368A (en) * | 2022-12-13 | 2023-04-25 | 嘉兴荣硕机械有限公司 | Gear blank double-head cutting equipment and cutting method |
-
2009
- 2009-03-17 CN CN200920095892U patent/CN201371286Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728906A (en) * | 2012-07-19 | 2012-10-17 | 重庆大学 | Gear processing machine tool and indexing device thereof |
| CN109352079A (en) * | 2018-12-06 | 2019-02-19 | 广州市光泽齿轮机械有限公司 | A CNC sawing machine |
| CN116000368A (en) * | 2022-12-13 | 2023-04-25 | 嘉兴荣硕机械有限公司 | Gear blank double-head cutting equipment and cutting method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091230 Termination date: 20150317 |
|
| EXPY | Termination of patent right or utility model |