CN2649242Y - Numerically controlled spiral bevel gear milling machine layout - Google Patents

Numerically controlled spiral bevel gear milling machine layout Download PDF

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CN2649242Y
CN2649242Y CN 03258565 CN03258565U CN2649242Y CN 2649242 Y CN2649242 Y CN 2649242Y CN 03258565 CN03258565 CN 03258565 CN 03258565 U CN03258565 U CN 03258565U CN 2649242 Y CN2649242 Y CN 2649242Y
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bed
guide rail
axis guide
milling machine
box
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王威
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Tianjin No1 Machine Tool Works
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Abstract

本实用新型涉及一种数控弧齿锥齿轮铣齿机,主要包括床身、床鞍、工件箱和刀具箱,在床身上固装X轴导轨,立柱通过X轴导轨与床身滑动连接,立柱一侧面固装Y轴导轨,刀具箱通过Y轴导轨与立柱滑动连接,刀具箱中装有刀具主轴,床鞍通过Z轴导轨与床身滑动连接,工件箱通过弧形板与床鞍滑动连接,工件箱中设置工件主轴。本实用新型的优点在于有效的减少了目前铣齿机的零件类别和传动机构,既节约了生产成本,又减少了调整时间、减轻了操作人员的劳动强度,简化了传动机构,传动轴传动简单,提高传动效率和传动精度,比目前铣齿机执行的国家标准提高一个等级,在一台铣齿机可以切削弧齿锥齿轮和延伸外摆线齿轮两种不同齿制的齿轮。

Figure 03258565

The utility model relates to a numerical control spiral bevel gear milling machine, which mainly includes a bed, a bed saddle, a workpiece box and a tool box, an X-axis guide rail is fixed on the bed, a column is slidingly connected with the bed through the X-axis guide rail, and the column The Y-axis guide rail is fixed on one side, the tool box is slidingly connected to the column through the Y-axis guide rail, the tool spindle is installed in the tool box, the bed saddle is slidingly connected to the bed through the Z-axis guide rail, and the workpiece box is slidingly connected to the bed saddle through an arc-shaped plate , set the workpiece spindle in the workpiece box. The utility model has the advantages of effectively reducing the types of parts and the transmission mechanism of the current gear milling machine, which not only saves the production cost, but also reduces the adjustment time, reduces the labor intensity of the operator, simplifies the transmission mechanism, and the transmission of the transmission shaft is simple. , to improve the transmission efficiency and transmission accuracy, which is one level higher than the national standard implemented by the current gear milling machine. Two kinds of gears with different tooth systems, spiral bevel gear and extended epicycloid gear, can be cut on one gear milling machine.

Figure 03258565

Description

数控弧齿锥齿轮铣齿机布局CNC spiral bevel gear milling machine layout

技术领域technical field

本实用新型属于齿轮加工机械,特别是涉及一种结构简单、可提高传动效率和传动精度且适用于加工不同齿制齿轮的数控弧齿锥齿轮铣齿机布局。The utility model belongs to gear processing machinery, in particular to a layout of a digitally controlled spiral bevel gear milling machine with simple structure, which can improve transmission efficiency and transmission precision and is suitable for processing gears of different tooth systems.

背景技术Background technique

目前公知的数控弧齿锥齿轮铣齿机是由床身、摇台、摇台支架、进给机构、工件箱等几部分组成,其中有的铣齿机装有刀倾结构,有的不带刀倾结构,上述机床机构复杂,一台机床均由上千个零件组成,同时设置的传动机构多,因此使整机在装配和调试时的操作比较烦琐,由于传动机构多,其间的传动误差也随之增加,导致传动精度降低,其切齿精度在现行国家标准的6.5--6级间;当铣齿机需切削不同参数的齿轮时,必须调整机床如挂轮、工件箱的回转角度、水平轮位及垂直轮位等,从而给操作人员增加了麻烦和劳动强度,且费时、费力,生产加工成本高。Currently known CNC spiral bevel gear milling machines are composed of a bed, a cradle, a cradle support, a feed mechanism, and a workpiece box. The tool tilt structure, the mechanism of the above-mentioned machine tool is complex, a machine tool is composed of thousands of parts, and there are many transmission mechanisms installed at the same time, so the operation of the whole machine during assembly and debugging is more cumbersome. It also increases, resulting in a reduction in transmission accuracy, and its gear cutting accuracy is between 6.5 and 6 levels of the current national standard; when the gear milling machine needs to cut gears with different parameters, it is necessary to adjust the rotation angle of the machine tool such as the hanging wheel and the workpiece box, Horizontal wheel positions and vertical wheel positions, etc., thereby increasing trouble and labor intensity for operators, and time-consuming, laborious, and high production and processing costs.

本实用新型为解决公知技术中存在的技术问题而提供一种具有结构简单、可提高传动效率和传动精度且适用于加工不同齿制齿轮的数控弧齿锥齿轮铣齿机布局。In order to solve the technical problems in the known technology, the utility model provides a CNC spiral bevel gear milling machine layout with simple structure, which can improve transmission efficiency and transmission precision and is suitable for processing gears of different tooth systems.

本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:The technical scheme that the utility model takes for solving the technical problem existing in the known technology is:

数控弧齿锥齿轮铣齿机,主要包括床身、床鞍、工件箱和刀具箱,在床身上固装X轴导轨,立柱通过X轴导轨与床身呈滑动连接,于立柱一侧面固装有Y轴导轨,刀具箱通过Y轴导轨与立柱呈滑动连接,在刀具箱中安装有刀具主轴,床鞍通过固定在床身上的Z轴导轨与床身呈滑动连接,工件箱由固定在床鞍上的弧形板与床鞍呈滑动连接,于工件箱中设置工件主轴。The CNC spiral bevel gear milling machine mainly includes a bed, a bed saddle, a workpiece box and a tool box. The X-axis guide rail is fixed on the bed, and the column is slidingly connected with the bed through the X-axis guide rail, and is fixed on one side of the column. There is a Y-axis guide rail, the tool box is slidingly connected with the column through the Y-axis guide rail, the tool spindle is installed in the tool box, the bed saddle is slidingly connected with the bed through the Z-axis guide rail fixed on the bed, and the workpiece box is fixed on the bed The arc plate on the saddle is slidingly connected with the saddle, and the workpiece spindle is set in the workpiece box.

本实用新型具有的优点和积极效果是:该铣齿机由于采用了上述新的布局,即分别用X、Y两直线轴代替摇台部分,用X、Y轴加B轴的联动代替刀倾结构,并且铣齿机的各运动部分采用数控控制,则有效的减少了目前铣齿机的零件类别和传动机构,铣齿机不配挂轮,即节约了生产成本,又减少了调整时间、减轻了操作人员的劳动强度,由于简化了传动机构,机床的润滑点相对减少,传动轴传动简单,可提高传动效率和传动精度,比目前公知的铣齿机执行的国家标准提高一个等级,在一台铣齿机上通过上述各轴的运动及控制程序的变化,可以切削弧齿锥齿轮和延伸外摆线齿轮两种不同齿制的齿轮。The advantages and positive effects of the utility model are: the gear milling machine adopts the above-mentioned new layout, that is, the two linear axes of X and Y are used to replace the cradle part, and the linkage of X and Y axes plus B axis is used to replace the tool tilt. structure, and each moving part of the gear milling machine is controlled by numerical control, which effectively reduces the part types and transmission mechanisms of the current gear milling machine. The gear milling machine is not equipped with hanging wheels, which saves production costs, reduces adjustment time, and reduces The labor intensity of the operator is reduced. Due to the simplification of the transmission mechanism, the lubricating points of the machine tool are relatively reduced. The transmission of the transmission shaft is simple, which can improve the transmission efficiency and transmission accuracy. Through the movement of the above-mentioned axes and the change of the control program on the table gear milling machine, two kinds of gears with different tooth systems, the spiral bevel gear and the extended epicycloid gear, can be cut.

附图说明Description of drawings

图1是本实用新型的布局结构示意图。Fig. 1 is a schematic diagram of the layout of the utility model.

图中:1立柱、2刀具箱、3床身、4床鞍、5工件箱、6X轴导轨、7Z轴导轨、8Y轴导轨、9刀具箱、10工件主轴、11弧形板In the figure: 1 column, 2 tool box, 3 bed, 4 bed saddle, 5 workpiece box, 6X-axis guide rail, 7Z-axis guide rail, 8Y-axis guide rail, 9 tool box, 10 workpiece spindle, 11 curved plate

具体实施方式Detailed ways

为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:

请参阅图1,数控弧齿锥齿轮铣齿机,主要包括床身3、床鞍4、工件箱5和刀具箱2,在床身3上固装X轴导轨6,立柱1通过固装在床身上的X轴导轨6与床身3呈滑动连接,立柱1在床身3上沿X轴导轨6的直线移动形成X轴运动,于立柱1一侧面固装有Y轴导轨8,刀具箱2通过Y轴导轨8与立柱1呈滑动连接,刀具箱2沿Y轴导轨8直线移动形成Y轴运动,在刀具箱2中安装有刀具主轴9,该刀具主轴9在刀具箱2中产生的旋转形成C轴运动,床鞍4通过固定在床身上的Z轴导轨7与床身3呈滑动连接,工件箱5由固定在床鞍4上的弧形板11与床鞍4呈滑动连接,该工件箱5通过床鞍4沿床身3上的Z轴导轨7直线移动形成Z轴运动,工件箱5沿床鞍4上的弧形板11水平方向的摆动形成B轴运动,于工件箱5中设置工件主轴10,该工件主轴10在工件箱5中旋转运动形成A轴运动。Please refer to Figure 1. The CNC spiral bevel gear milling machine mainly includes a bed 3, a bed saddle 4, a workpiece box 5 and a tool box 2. The X-axis guide rail 6 is fixed on the bed 3, and the column 1 is fixed on the The X-axis guide rail 6 on the bed is slidingly connected with the bed 3, and the column 1 moves along the straight line of the X-axis guide rail 6 on the bed 3 to form an X-axis movement. 2 Through the sliding connection between the Y-axis guide rail 8 and the column 1, the tool box 2 moves linearly along the Y-axis guide rail 8 to form a Y-axis movement. A tool spindle 9 is installed in the tool box 2, and the tool spindle 9 is generated in the tool box 2. The rotation forms the C-axis movement. The saddle 4 is slidingly connected with the bed 3 through the Z-axis guide rail 7 fixed on the bed. The workpiece box 5 is slidingly connected with the saddle 4 by the arc-shaped plate 11 fixed on the saddle 4. The workpiece box 5 moves linearly along the Z-axis guide rail 7 on the bed 3 through the bed saddle 4 to form a Z-axis movement, and the workpiece box 5 swings along the horizontal direction of the arc-shaped plate 11 on the bed saddle 4 to form a B-axis movement. 5 is provided with a workpiece spindle 10, and the workpiece spindle 10 rotates in the workpiece box 5 to form an A-axis motion.

本实用新型的动作原理为:通过伺服电机提供动力源后,由数控系统给出指令,立柱1在床身3上沿X轴导轨6的直线移动形成X轴运动,刀具箱2沿Y轴导轨8直线移动形成Y轴运动,刀具主轴9在刀具箱2中产生的旋转形成C轴运动,工件箱5通过床鞍4沿床身3上的Z轴导轨7直线移动形成Z轴运动,工件箱5沿床鞍4上的弧形板11水平方向的摆动形成B轴运动,工件主轴10在工件箱5中旋转运动形成A轴运动,通过上述六轴的同时联动,完成对齿轮的切削加工。The action principle of the utility model is: after the power source is provided by the servo motor, the numerical control system gives instructions, the column 1 moves along the X-axis guide rail 6 on the bed 3 to form an X-axis motion, and the tool box 2 moves along the Y-axis guide rail 8 moves in a straight line to form a Y-axis movement, and the rotation of the tool spindle 9 in the tool box 2 forms a C-axis movement. The workpiece box 5 moves linearly along the Z-axis guide rail 7 on the bed 3 through the bed saddle 4 to form a Z-axis movement. 5 Swing along the horizontal direction of the arc-shaped plate 11 on the saddle 4 forms the B-axis movement, and the workpiece spindle 10 rotates in the workpiece box 5 to form the A-axis movement. Through the simultaneous linkage of the above six axes, the cutting of the gear is completed.

Claims (1)

1.一种数控弧齿锥齿轮铣齿机,主要包括床身(3)、床鞍(4)、工件箱(5)和刀具箱(2),其特征是:在床身(3)上固装X轴导轨(6),立柱(1)通过X轴导轨(6)与床身(3)呈滑动连接,于立柱(1)一侧面固装有Y轴导轨(8),刀具箱(2)通过Y轴导轨(8)与立柱(1)呈滑动连接,在刀具箱(2)中安装有刀具主轴(9),床鞍(4)通过固定在床身上的Z轴导轨(7)与床身(3)呈滑动连接,工件箱(5)由固定在床鞍上的弧形板(11)与床鞍呈滑动连接,于工件箱(5)中设置工件主轴(10)。1. A numerical control spiral bevel gear milling machine mainly comprises a bed (3), a saddle (4), a workpiece box (5) and a tool box (2), and is characterized in that: on the bed (3) The X-axis guide rail (6) is fixed, the column (1) is slidingly connected with the bed (3) through the X-axis guide rail (6), and the Y-axis guide rail (8) is fixed on one side of the column (1), and the tool box ( 2) The Y-axis guide rail (8) is slidingly connected to the column (1), the tool spindle (9) is installed in the tool box (2), and the bed saddle (4) passes through the Z-axis guide rail (7) fixed on the bed Slidingly connected with the bed (3), the workpiece box (5) is slidably connected with the saddle by an arc-shaped plate (11) fixed on the saddle, and the workpiece spindle (10) is set in the workpiece box (5).
CN 03258565 2003-09-29 2003-09-29 Numerically controlled spiral bevel gear milling machine layout Expired - Fee Related CN2649242Y (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100425396C (en) * 2005-05-27 2008-10-15 湖南中大创远数控装备有限公司 Six-processing device of full digital controlled multi-station spiral bevel gear
CN101982277A (en) * 2010-11-25 2011-03-02 天津第一机床总厂 Numerical control curve cylindrical gear miller
CN102151910A (en) * 2011-03-21 2011-08-17 河南科技大学 Cutter inclination and turning mechanism applied to cradle-free spiral bevel gear milling machine
WO2011127663A1 (en) * 2010-04-16 2011-10-20 配天(安徽)电子技术有限公司 Gear flexible cutting machine
CN102357680A (en) * 2011-10-19 2012-02-22 天津昱信机床制造有限公司 Numerically-controlled tooth bevel gear milling machine
CN103143789A (en) * 2013-04-02 2013-06-12 湖南中大创远数控装备有限公司 Gear cutting machine
CN104959679A (en) * 2015-07-24 2015-10-07 苏州市海神达机械科技有限公司 Internal gear milling apparatus
CN105333064A (en) * 2015-10-31 2016-02-17 西安科技大学 Herringbone tooth surface gear transmission mechanism and tooth milling method for herringbone tooth surface gear of herringbone tooth surface gear transmission mechanism
CN105855996A (en) * 2016-06-07 2016-08-17 东莞市乔锋机械有限公司 A vertical metal processing machine
CN105965106A (en) * 2016-06-22 2016-09-28 天津第机床总厂 Numerical control small-modulus straight bevel gear shaper
CN107127646A (en) * 2017-06-07 2017-09-05 自贡金工超硬工具有限公司 5-shaft linkage numerical control grinding machine is used in a kind of rotary file processing
CN107283228A (en) * 2017-08-24 2017-10-24 苏州赛帕埃惜精机有限公司 The workbench and numerical control knife sharpener of a kind of numerical control knife sharpener
CN107962255A (en) * 2017-12-19 2018-04-27 深圳市楚旺自动化有限公司 Spur type gear shaping device
CN108971657A (en) * 2018-08-02 2018-12-11 重庆工业职业技术学院 gear machining apparatus

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100425396C (en) * 2005-05-27 2008-10-15 湖南中大创远数控装备有限公司 Six-processing device of full digital controlled multi-station spiral bevel gear
WO2011127663A1 (en) * 2010-04-16 2011-10-20 配天(安徽)电子技术有限公司 Gear flexible cutting machine
CN101982277A (en) * 2010-11-25 2011-03-02 天津第一机床总厂 Numerical control curve cylindrical gear miller
CN102151910A (en) * 2011-03-21 2011-08-17 河南科技大学 Cutter inclination and turning mechanism applied to cradle-free spiral bevel gear milling machine
CN102151910B (en) * 2011-03-21 2012-08-15 河南科技大学 Cutter inclination and turning mechanism applied to cradle-free spiral bevel gear milling machine
CN102357680A (en) * 2011-10-19 2012-02-22 天津昱信机床制造有限公司 Numerically-controlled tooth bevel gear milling machine
CN103143789B (en) * 2013-04-02 2016-03-30 湖南中大创远数控装备有限公司 A kind of gear cutting machine
CN103143789A (en) * 2013-04-02 2013-06-12 湖南中大创远数控装备有限公司 Gear cutting machine
CN104959679A (en) * 2015-07-24 2015-10-07 苏州市海神达机械科技有限公司 Internal gear milling apparatus
CN105333064A (en) * 2015-10-31 2016-02-17 西安科技大学 Herringbone tooth surface gear transmission mechanism and tooth milling method for herringbone tooth surface gear of herringbone tooth surface gear transmission mechanism
CN105333064B (en) * 2015-10-31 2018-09-18 西安科技大学 The Gear Milling method of double helical tooth face gear transmission mechanism and its herringbone flank of tooth gear
CN105855996A (en) * 2016-06-07 2016-08-17 东莞市乔锋机械有限公司 A vertical metal processing machine
CN105965106A (en) * 2016-06-22 2016-09-28 天津第机床总厂 Numerical control small-modulus straight bevel gear shaper
CN107127646A (en) * 2017-06-07 2017-09-05 自贡金工超硬工具有限公司 5-shaft linkage numerical control grinding machine is used in a kind of rotary file processing
CN107283228A (en) * 2017-08-24 2017-10-24 苏州赛帕埃惜精机有限公司 The workbench and numerical control knife sharpener of a kind of numerical control knife sharpener
CN107962255A (en) * 2017-12-19 2018-04-27 深圳市楚旺自动化有限公司 Spur type gear shaping device
CN107962255B (en) * 2017-12-19 2024-11-15 深圳市楚旺自动化有限公司 Spur gear shaping device
CN108971657A (en) * 2018-08-02 2018-12-11 重庆工业职业技术学院 gear machining apparatus

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