CN201293604Y - Device for producing full-automatic explosive packaging box - Google Patents
Device for producing full-automatic explosive packaging box Download PDFInfo
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- CN201293604Y CN201293604Y CN 200820190670 CN200820190670U CN201293604Y CN 201293604 Y CN201293604 Y CN 201293604Y CN 200820190670 CN200820190670 CN 200820190670 CN 200820190670 U CN200820190670 U CN 200820190670U CN 201293604 Y CN201293604 Y CN 201293604Y
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Abstract
The utility model relates to a full automatic explosive medium packaging box production apparatus, composed of an automatic medium packaging box producing machine, n automatic packing machine and an electric control system, wherein, various components of the medium packaging box producing machine are respectively fixed on the machine frame, all devices of the automatic box filler are installed on the same main frame, the electric control system controls the operation of the entire automatic box filler and the automatic medium packaging box producing machine, the automatic box filler is connected to the automatic medium packaging box producing machine by the chain scraper conveyor of the automatic medium packaging box producing machine. The utility model has three distinctive features: first, high production efficiency, wherein, the maximum capacity of the production chain reaches 4.5 tons/hour, while the maximum capacity of the domestic products is about 2 tons/hour or so; 2, stable and reliable performance, using matured and reliable film roll forming sealing technology and packing technology to realize that the entire production line is safe, stable and reliable; 3, using a multi-station design to reduce costs.
Description
Technical field
The utility model belongs to the package packing machine field, relates to packing case process units in a kind of full-automatic explosive, is specifically related to the process units that the Explosive roll after a kind of will the packing for the first time carries out blister-pack/middle bag and carton vanning.Explosive can be a powdery, also can be emulsification.Whole production line all adopts control automatically from front to back.
Background technology
At present, national big or small explosive production enterprise has about 400 families.Owing to the distinctive danger of industry with to safe requirement, the technology of the package of explosive was in from traditional Manual Packaging to the automatic packaging stage of transition.The large quantities of civil explosive manufacturer automatic packaging production line that starts one after another.The automatically middle packaging box assembly line that is exclusively used in middle collation package of existence in the market exists price height, production capacity to hang down defectives such as reaching unstable properties.Can not adapt to annual production and reach explosive production enterprise more than 20,000 tons, to efficient automatically in the demand of packaging box assembly line.
Summary of the invention
The purpose of this utility model is exactly to hang down defectives such as reaching instability at the price height that has the automatically middle packaging box assembly line existence of explosive now, production capacity.Improve the unreasonable part of existing production line emphatically, improve the output of speed bottle-neck link, overcome the factor that influences production stability.Adopt the device principle, packaging box assembly line in the full-automatic explosive is resolved into several equipment, these had both been finished standalone feature, have the equipment that connects each other again and combine, form a novel efficient automatically middle packaging box assembly line.
The purpose of this utility model can realize by following technical proposals:
Packing case process units in the full-automatic explosive, in automatically, wrap the production machine, automatic boxing machine and electric-control system are formed, automatically bag production machine is by going up the card machine automatically in, chain transfer, the sticky wax apparatus for shaping, the pack closing device, the long packing that pushes away is put, chain scraper conveyor is formed, automatic boxing machine is by the case cog transferring device, mould rollover unit, package permutation device, laminated device, device for filling, bid device and rack unit are formed, automatically go up the oblique belt conveyor of card machine, O type band conveyer, the sign indicating number clamping part all is installed on the frame of chain transfer respectively, the grafting wax box of sticky wax apparatus for shaping is placed on the chain transfer frame, the apparatus for shaping of sticky wax apparatus for shaping is installed in the frame side of chain transfer, the long packing that pushes away is put, the pack closing device links to each other with chain transfer by two connecting rods respectively separately, two pack closing devices that both sides distribute link to each other with chain scraper conveyor by framework connecting plate, package permutation device, laminated device, device for filling is installed on the frame, mould rollover unit, the bid device is installed on the case cog transferring device, the whole automatic boxing machine of electric control system controls is connected mutually with the operation of middle bag production machine automatically, the chain scraper conveyor by bag production machine in automatic between middle automatically bag production machine and the automatic boxing machine.Layout structure as shown in Figure 1.
Prescribe medicine backplate on the oblique belt conveyor of described automatic upward card machine is installed on the frame, shown in figure Fig. 2 b, provide the major function forming parts bucket of circular arc passage to be installed on the frame, top medicine plate is installed on the medicine cylinder block of top by cylinder, the top medicine guide rod that links to each other with top medicine plate is realized the rectilinear motion of top medicine plate by the linear bearing of installing on the medicine cylinder block of top, pumping board is installed on the pumping board cylinder block by cylinder, the same rectilinear motion by the linear bearing realization pumping board installed on the guide rod that links to each other with pumping board and the pumping board cylinder block, push away the medicine plate and be installed in the upper strata by cylinder and push away on the medicine cylinder block, equally by with push away guide rod and the upper strata that the medicine plate links to each other and push away the rectilinear motion that the linear bearing realization of installing on the medicine cylinder block pushes away the medicine plate.Shown in Fig. 2 b, the pressing plate with push away the medicine plate and link to each other with bolt, back-up block and grate are installed on the moulding bucket with bolt, drug-push lever is installed in by cylinder and pushes away on the bag bar cylinder block, the two is installed on the frame by Connection Block again, the shaping bar is installed on the shaping cylinder block by cylinder, by the rectilinear motion of shaping guide rod that links to each other with the shaping bar and the linear bearing of installing on shaping cylinder block realization shaping bar, the shaping cylinder block in the above shaping bar assembly is fixed on the frame by bolt.
Described length pushes away to pack to put by short push part, box part, vacuumizing part, rack unit, filter component, Pneumatic component to be formed, its short-and-medium push part is shown in Fig. 3 a, two push away wrapper sheet links to each other with connecting rod, integral body links to each other with cylinder with floating junction by gusset piece, connecting rod-push away wrapper sheet to realize rectilinear motion by guide rod and the guide effect that is installed in the linear bearing in the bearing block that pushes away on the wrapper sheet support.Pushing away the wrapper sheet support is installed on the frame with bolt.Box part and vacuumizing part are shown in Fig. 3 b, push away wrapper sheet be installed in push away the bag bar on, pushing away the bag bar is installed on the linear axis bearing with bolt, twitch one's mouth and link to each other with vacuum-pumping tube by hydraulic quick coupler, vacuum-pumping tube is threaded with cylinder, and the vacuum-pumping tube rear end connects wired hose, and wired hose passes the drag chain inner chamber, drag chain one end links to each other with vacuum-pumping tube, and the support of installing on the other end and the frame is connected.Cylinder is installed in by cylinder saddle and pushes away on the bag bar.The assembled group zoarium of above part can seesaw along straight line by linear bearing in the linear axis bearing and the guide effect between the guide rod.Seesaw and drive the synchronous band of engagement by synchronous pulley, thereby drive the Connection Block that is connected with synchronous band with bolt and clamping plate, and then the linear axis bearing that drive links to each other with Connection Block realizes.
Described pack closing device, form by transverse sealing device parts, vertical sealing machine parts, former parts, confession membrane element, guiding mechanism, rack unit, shown in Fig. 4 a, the transverse sealing device parts are shown in Fig. 4 b, Fig. 4 c, heat block is connected on the crossbeam with bolt, clip asbestos packing sheet and bakelite plate between the two, play heat-blocking action; Cylinder and contiguous block are by the thread connection of cylinder head, and contiguous block is installed on the crossbeam with bolt; Cylinder piston rod links to each other with cutter connecting rod, and cutter connecting rod links to each other with cutting knife; Has the precompressed effect, auxiliary vacuum extractor is finished two prefabricating plates that vacuumize function and is connected into integral body by middle gusset piece, rob support is installed on the gusset piece, pull bar and setscrew nut are placed in hole on the rob support, extension spring one end links to each other with crossbeam by the spring suspension ring, and the other end links to each other with pull bar.The prefabricating plate sub-assembly is realized applying of precompression by extension spring; The straight-line guiding up and down of prefabricating plate sub-assembly is to realize with the cooperation that is installed in the guide pin bushing on the crossbeam by the guide rod that is installed on the gusset piece; Accessory plate is installed on the prefabricating plate in the frame outside, rises to stop that too close the vacuumizing of powder stick twitch one's mouth, and then blocks the effect of twitching one's mouth mouthful; The press strip that prefabricating plate embeds down is that silica gel is made, and when prefabricating plate collision contact up and down, and when pushing down film, press strip plays buffering, all presses, with the effect of protective film and assurance precompressed sealing effectiveness; The former parts are shown in Fig. 4 d, and the function part forming tube is installed on the rack unit, except connecting fastening bolt, also have the jacking bolt, make the locus of forming tube can suitably finely tune to cooperate remaining part; Forming tube links to each other with connecting rod, and connecting rod links to each other with seat board, and collar links to each other with seat board with the jacking bolt by attachment bolt; The correction plate is installed on the collar with bolt, can regulate the deflection angle of the plate of rectifying a deviation by the slotted hole on the correction plate, thereby realizes the function of correction; Bearing is installed on the rack unit, and guide pin bushing and cylinder all are installed on the bearing, and gusset piece links to each other with guide rod with cylinder, by rectilinear motion about the air cylinder driven; Supporting plate is installed on the gusset piece, plays powder stick is held up also jacking to the effect of forming tube upper channel mouth; Collar is installed in structural design on the forming tube by connecting rod and seat board, and the shape of forming tube, and the matching relationship in the work of the lifting body of forming tube and bottom are all within the scope of claim.
Described laminated device with framework as whole Unit Installation basis, as shown in Figure 5, guide rod and all supports all are installed on the framework, connect wrapper sheet and make rectilinear motion up and down by linear bearing on guide rod, be connected by an end and connect wrapper sheet, the other end is connected 3 cylinder combination realization two-passes on the frame, the motion requirement of 3 anchor points, rotating shaft is rack-mount by bearing, baffle plate is installed in the rotating shaft, and cylinder drives rotating shaft by connecting rod, and then the driving baffle plate rotates; Baffle plate is rack-mount by bearing, and cylinder drives baffle plate by connecting rod and rotates.The structure of this device and the shape of baffle plate are all within the scope of claim.
Chain transfer, sticky wax apparatus for shaping, chain scraper conveyor, automatic boxing machine all are the mature equipment that adopts in the market, sticky wax apparatus for shaping and automatic boxing machine that the sticky wax apparatus for shaping has patented with our company.
The utlity model has three distinguishing features: one, production efficiency height, the maximum productivity of this production line reaches 4.5 tons/hour, and the maximum productivity of domestic like product is all about 2 tons/hour: two, stable and reliable for performance, adopt ripe reliable film to be rolled into type sealing tech and vanning technology, realized the safe, reliable and stable of whole production line.Three, adopt the multistation design, reduced cost.Mature equipment in the market such as the conveying device of the conveying part flow arrangement of bag production line front end and recrater rear end, ink jet numbering machine, labelling machine, strapper during the utility model can also pass through to match, form that the middle packing case technology of the package meet the cylindrical shape material requires the complete and packaging production line of highly effective satisfies market demand.
Successively each device structure is described below:
Automatically the major function that goes up the card machine is 20 φ 32 or φ 35, and length becomes the middle packet form of (row * row) 5 * 4 or 4 * 5 at the powder stick Automatic Code of 160mm to 230mm.Its main feature is that speed is fast, production capacity is high, can satisfy 1.2 ten thousand tons of users' of annual capacity instructions for use.
Chain transfer partly is made up of front end frame, intermediate stand, terminal frame, driving shaft, driven shaft, medicine card, chain, drive sprocket, driven sprocket, motor/reductor, sensor, spiro rod regulating device etc.
1) tail is made up of driven shaft, driven sprocket, bearing, frame and tensioning apparatus etc.
2) sensor is controlled the startup of chain making machine by the detecting sensor touch panel and is stopped, and reaches pinpoint purpose.
3) medicine card 4 is divided into two kinds.A kind of Φ 35 powder sticks that are applicable to, another kind is applicable to Φ 32 powder sticks.
4) head is made up of driving shaft, drive sprocket, frame, driving wheel, driven pulley, chain protective cover, motor seat board, motor etc.Power transmission mode is that motor/reductor is by sprocket wheel, chain drive.
Be stained with the wax apparatus for shaping: be stained with that wax apparatus divides single head to be stained with wax apparatus, double end is stained with two kinds of wax apparatus.Be adapted to respectively that powder type explosive powder stick single head is stained with wax, double end is stained with two kinds of different needs of wax.Be stained with wax apparatus by being stained with the wax parts, forming for wax parts, steam pipework parts, Pneumatic component.Single, double head be stained with wax only be stained with on the wax parts different.
Apparatus for shaping then is mainly used in emulsion explosive production line, finishes the Justified function of powder stick.Orthopedic systems is made up of orthopaedic component, Pneumatic component.
The pack closing device is made up of frame, transverse sealing device parts, vertical sealing machine parts, parts such as confession membrane element, former parts and guiding mechanism.Its primary structure is shown in Fig. 4 a.
Length pushes away to pack to put by short push part, box part, vacuumizing part, rack unit, filter component and Pneumatic component to be formed.
Chain scraper conveyor is mainly used in conveying by 5 * 4 later middle bags of arranging of powder stick dress bag.Surface plastic sprayings such as chain scraper conveyor frame, motor adopts fire-proof motor, and carrier bar has electrostatic-proof function, and is very strong applicable to corrosivity, the workplace that has explosive-proof grade to require.
Chain scraper conveyor partly is made up of carrier bar, head part, intermediate stand, guardrail and support, end component, power source etc.It is to carry wrapping from packaged that this conveyer mainly acts on, so that and the complete production line of the recrater of rear end composition.
The primary structure explanation:
1) tail assemblies is made up of driven shaft, driven chain web wheel, bearing, frame, carrier bar protective cover, tensioning apparatus and motor etc.
2) head is made up of driving shaft, drive chain web wheel, frame, drive sprocket, driven sprocket, motor seat board and transition apparatus etc.Power transmission mode is that motor/reductor is by sprocket wheel, chain drive.
The automatic boxing machine specialized designs is used for putting into the carton of lateral opening send the product of contracting for fixed output quotas here from production upstream.
Machine is made up of following several sections basically:
The case cog transferring device: roller conveyor will be delivered to the mould turnover filler by the carton of the back cover moulding of having unpacked in the bottoming machine of unpacking, and wait for entering subsequent processing.
Mould rollover unit: the vertical case base upset of conveying being come by repaking mechanism is horizontal and maintenance attitude, waits for that subsequent processing moves.
Package permutation device: the middle bag that belt feeder transports upstream equipment is arranged and is released by the vanning requirement and enters down operation once.
Laminated device: the packing material that is used for the release of permutation device is arranged on request.
Device for filling: layering packing material side direction is pushed in the carton.
Bid device: in the empty van that specification or quality certification input are uncapped.
Rack unit: the basis is installed and makes it have of the linking of suitable mutual alignment with function before and after finishing for package permutation device, laminated device, device for filling provide.
Electric-control system is used for wrapping automatically the control of production machine and recrater and the collaborative work of whole production line.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 a is the structural representation of the automatic code clamping machine of the utility model.
Fig. 2 b is the sign indicating number clamping part side view of the automatic code clamping machine of the utility model.
Fig. 2 c is the sign indicating number clamping part front view of the automatic code clamping machine of the utility model.
Fig. 3 a is that length of the present utility model pushes away the short push part structural representation that packing is put.
Fig. 3 b is that length of the present utility model pushes away each vacuumizing part schematic diagram of box part that packing is put.
Fig. 4 a is the structural representation of pack closing device of the present utility model.
Fig. 4 b, Fig. 4 c are the transverse sealing device block diagram of pack closing device of the present utility model.
Fig. 4 d, Fig. 4 e, Fig. 4 f are the former block diagram of pack closing device of the present utility model.
Fig. 5 is the laminated device structural representation of automatic boxing machine.
Fig. 6 is the utility model overall craft flow chart.
The specific embodiment
The utility model will be further described in conjunction with the accompanying drawings.
As Fig. 1, shown in Fig. 2 a, the utility model wraps the production machine in automatically, automatic boxing machine and electric-control system are formed, automatically bag production machine is by going up card machine 1 automatically in, chain transfer 2, sticky wax apparatus for shaping 3, pack closing device 4, the long packing that pushes away puts 5, chain scraper conveyor 6 is formed, automatic boxing machine 7 is by the case cog transferring device, mould rollover unit, package permutation device, laminated device, device for filling, bid device and rack unit are formed, automatically go up the oblique belt conveyor of card machine, O type band conveyer, the sign indicating number clamping part all is installed on the frame of chain transfer respectively, the grafting wax box of sticky wax apparatus for shaping is placed on the chain transfer frame, the apparatus for shaping of sticky wax apparatus for shaping is installed in the frame side of chain transfer, the long packing that pushes away is put, the pack closing device links to each other with chain transfer by two connecting rods respectively separately, two pack closing devices that both sides distribute link to each other with chain scraper conveyor by framework connecting plate, package permutation device, laminated device, device for filling is installed on the frame, mould rollover unit, the bid device is installed on the case cog transferring device, the whole automatic boxing machine of electric control system controls is connected mutually with the operation of middle bag production machine automatically, the chain scraper conveyor by bag production machine in automatic between middle automatically bag production machine and the automatic boxing machine.Layout structure as shown in Figure 1.
The described card machine 1 of going up automatically is by oblique belt conveyor 1-1, O type band conveyer 1-2, sign indicating number clamping part 1-3 forms, prescribe medicine backplate on the oblique belt conveyor of automatic upward card machine 1 is installed on the frame 1-3-15, shown in Fig. 2 b, provide the major function forming parts bucket of circular arc passage to be installed on the frame 1-3-15, top medicine plate 1-3-3 is installed on the medicine cylinder block 1-3-13 of top by cylinder 1-3-1, the top medicine guide rod 1-3-12 that links to each other with top medicine plate 1-3-3 goes up the rectilinear motion that the linear bearing 1-3-6 that installs realizes top medicine plate by top medicine cylinder block 1-3-13, pumping board 1-3-4 is installed on the pumping board cylinder block 1-3-9 by cylinder 1-3-1, the same rectilinear motion by the linear bearing realization pumping board installed on the guide rod that links to each other with pumping board and the pumping board cylinder block, push away medicine plate 1-3-2 and be installed in the upper strata by cylinder 1-3-1 and push away on the medicine cylinder block 1-3-10, equally by with push away guide rod and the upper strata that the medicine plate links to each other and push away the rectilinear motion that the linear bearing realization of installing on the medicine cylinder block pushes away the medicine plate.Shown in Fig. 2 c, pressing plate 1-3-16 with push away medicine plate 1-3-2 and link to each other with bolt, back-up block 1-3-17 and grate 1-3-18 are installed on the moulding bucket 1-3-14 with bolt, drug-push lever is installed in by cylinder and pushes away on the bag bar cylinder block 1-3-22, the two is installed on the frame 1-3-15 by Connection Block again, shaping bar 1-3-19 is installed on the shaping cylinder block 1-3-20 by cylinder 1-3-1, by the rectilinear motion of shaping guide rod that links to each other with the shaping bar and the linear bearing of installing on shaping cylinder block realization shaping bar, the shaping cylinder block in the above shaping bar assembly is fixed on the frame by bolt.
Described length pushes away to pack to put by short push part, box part, vacuumizing part, rack unit, filter component, Pneumatic component to be formed, its short-and-medium push part is shown in Fig. 3 a, two push away wrapper sheet 5-2 links to each other with connecting rod 5-3, the whole gusset piece 5-9 that passes through links to each other with cylinder 5-8 with floating junction, connecting rod-push away wrapper sheet to realize rectilinear motion by guide rod 5-7 with the guide effect that is installed in the linear bearing 5-6 among the bearing block 5-5 that pushes away on the wrapper sheet support 5-4.Pushing away wrapper sheet support 5-4 is installed on the frame 5-1 with bolt.Box part and vacuumizing part are shown in Fig. 3 b, push away wrapper sheet 5-2 be installed in push away the bag bar on, pushing away bag bar 5-19 is installed on the linear axis bearing 5-10 with bolt, the 5-18 that twitches one's mouth links to each other with vacuum-pumping tube 5-14 by hydraulic quick coupler, vacuum-pumping tube 5-14 is threaded with cylinder, and the vacuum-pumping tube rear end connects wired hose, and wired hose passes drag chain 5-16 inner chamber, drag chain one end links to each other with vacuum-pumping tube, and the other end is gone up the support 5-17 that installs with frame 5-1 and is connected.Cylinder 5-8 is installed in by cylinder saddle 5-15 and pushes away on the bag bar.The assembled group zoarium of above part can seesaw along straight line by linear bearing in the linear axis bearing and the guide effect between the guide rod.Seesaw and drive the synchronous band 5-12 of engagement by synchronous pulley 5-13, thereby drive the Connection Block 5-11 that is connected with synchronous band with bolt and clamping plate, and then the linear axis bearing that drive links to each other with Connection Block realizes.
Described pack closing device, form by transverse sealing device parts 4-5, vertical sealing machine parts 4-4, former parts 4-2, confession membrane element 4-1, guiding mechanism 4-6, rack unit 4-3, shown in Fig. 4 a, the transverse sealing device parts are shown in Fig. 4 b, Fig. 4 c, heat block 4-5-7 is connected on the crossbeam with bolt, clip asbestos packing sheet 4-5-14 and bakelite plate 4-5-15 between the two, play heat-blocking action; Cylinder 4-5-1 and contiguous block 4-5-2 are by the thread connection of cylinder head, and contiguous block 4-5-2 is installed on the crossbeam with bolt; Cylinder piston rod links to each other with cutter connecting rod 4-5-3, and cutter connecting rod 4-5-3 links to each other with cutting knife 4-5-4; Has the precompressed effect, auxiliary vacuum extractor is finished two prefabricating plate 4-5-5 that vacuumize function and is connected into integral body by middle gusset piece 4-5-6, rob support 4-5-8 is installed on the gusset piece 4-5-6, pull bar 4-5-11 and setscrew nut are placed in hole on the rob support 4-5-8, extension spring 4-5-12 one end links to each other with crossbeam by spring suspension ring 4-5-13, and the other end links to each other with pull bar 4-5-11.Prefabricating plate 4-5-5 sub-assembly is realized applying of precompression by extension spring; The straight-line guiding up and down of prefabricating plate sub-assembly is to realize with the cooperation that is installed in the guide pin bushing 4-5-10 on the crossbeam by the guide rod 4-5-9 that is installed on the gusset piece; Accessory plate 4-5-16 is installed on the prefabricating plate in the frame outside, rises to stop that too close the vacuumizing of powder stick twitch one's mouth, and then blocks the effect of twitching one's mouth mouthful; The press strip that prefabricating plate embeds down is that silica gel is made, and when prefabricating plate collision contact up and down, and when pushing down film, press strip plays buffering, all presses, with the effect of protective film and assurance precompressed sealing effectiveness; The former parts are shown in Fig. 4 d, Fig. 4 e, Fig. 4 f, and function part forming tube 4-2-1 is installed on the rack unit, except connecting fastening bolt, also have the jacking bolt, make the locus of forming tube can suitably finely tune to cooperate remaining part; Forming tube 4-2-1 links to each other with connecting rod 4-2-2, and connecting rod 4-2-2 links to each other with seat board 4-2-5, and collar 4-2-3 links to each other with seat board 4-2-5 with jacking bolt 4-2-4 by attachment bolt; The correction plate is installed on the collar 4-2-3 with bolt, can regulate the deflection angle of the plate of rectifying a deviation by the slotted hole on the correction plate 4-2-11, thereby realize the function of correction; Bearing 4-2-8 is installed on the rack unit, and guide pin bushing 4-2-7 and cylinder all are installed on the bearing 4-2-8, and gusset piece 4-2-9 links to each other with guide rod 4-5-9 with cylinder 4-2-10, by rectilinear motion about the air cylinder driven; Supporting plate 4-2-6 is installed on the gusset piece, plays powder stick is held up also jacking to the effect of forming tube upper channel mouth; Collar is installed in structural design on the forming tube by connecting rod and seat board, and the shape of forming tube, and the matching relationship in the work of the lifting body of forming tube and bottom are all within the scope of claim.
Described laminated device with framework as whole Unit Installation basis, as shown in Figure 5, guide rod 13 and all supports 14 all are installed on the framework 12, connect wrapper sheet 18 and on guide rod 13, make rectilinear motion up and down by linear bearing, be connected by an end and connect wrapper sheet 18, the other end is connected 3 cylinder combination realization two-passes on the frame 19, the motion requirement of 3 anchor points, rotating shaft 15 is installed on the support 14 by bearing 16, baffle plate 17 is installed in the rotating shaft 15, cylinder 10 drives rotating shaft 15 by connecting rod 11, and then driving baffle plate 17 rotates; Baffle plate 17 is installed on the support 14 by bearing 16, and cylinder 10 drives baffle plate 17 by connecting rod 11 and rotates.
Chain transfer, sticky wax apparatus for shaping, chain scraper conveyor, automatic boxing machine all are the mature equipment that adopts in the market, sticky wax apparatus for shaping and automatic boxing machine that the sticky wax apparatus for shaping has patented with our company.
Introduce embodiment of the present utility model from front to back by the production line order of work below
Automatic Code card, last card
Before starting working, in the moulding bucket of sign indicating number clamping part, add the medicinal strip of irritating certain earlier, add that to irritate the position be benchmark with the medicinal strip diameter of φ 32 or φ 35, the height space of staying 5 to 6 medicinal strips below pumping board so that drug storage.Start back medicinal strip is transported to oblique belt conveyor parts to powder stick by the front end belt conveyor, tiltedly belt conveyor is promoted to O type band conveyer parts to the medicinal strip of putting in order, medicinal strip is arranged on O type band conveyer, whether 4 detecting sensors are housed on the O type band conveyer is used for detecting 5 medicinal strips and arrives and push away the medicine position, 4 sensors have signal after putting in place, the medicine cylinder action of top, upper strata, withstand 3 medicinal strips after the 6th, and then back and forth push away the inlet that the medicine cylinder pushes medicinal strip the moulding bucket above, medicinal strip drops on the pumping board cylinder after entering inlet, pumping board cylinder action this moment, medicinal strip falls into the moulding bucket, finishes to push away medicine and go into the bucket process.When pumping board cylinder action is for 4 times that medicinal strip falls to going up the action of treibgas cylinder after 4 layers and release 20 medicinal strips to the deck chain making machine, finish the whole operation that goes up card this moment.It is drug storage → carry → promote → arrange → detect → push away medicine → advance pumping board → advance moulding bucket.
Chain transfer is carried in the powder stick and is wrapped
This conveyer is connected with the automatic code clamping machine of front end, and the powder stick by regularly arranged that pushes away on the code clamping machine is transported to the rear end with chain, realizes the deceleration of medicine card according to being provided with of sensor test point then and stops, so that carry out operations such as sticky wax and middle bag.
Be stained with the wax shaping
Be stained with wax apparatus and be mainly used in the Operating Condition of Powder Explosive Production line,
Wax case with steam sandwich structure is with melted paraffin wax and make it keep liquid.The asphalt thermal insulation gear pump pumps paraffin to divided flow box, and paraffin flows out from the outlet of divided flow box, through flexible pipe, arrives and is stained with the wax box, overflows from the slotted hole of being stained with wax box front, flows down along the silk screen that is affixed on the front, forms the waterfall face that flows.Be stained with the wax station when powder stick rests on, and when being detected, be stained with the wax box and under the effect of cylinder, stretch out forward, make silk screen be affixed on the powder stick end face, allow the powder stick end face be stained with paraffin by sensor.Finish and be stained with the wax function.Unnecessary paraffin then flows back to the wax case by the outlet of grafting wax box, is utilized again.Tie for exempting from liquid paraffin possible chance condensation in course of conveying, blocking pipeline, pump, divided flow box, grafting wax box are band insulation sandwich, keep the liquid condition of paraffin by heating.
Being stained with has cover thermometric, an attemperator in the wax apparatus, measure the temperature of liquid paraffin by the flame proof thermal resistance, and will reflect that by data wire the signal of temperature is transferred to temperature controller, and temperature controller has pre-set temperature required bound.Surpass the upper limit when measuring temperature, temperature controller sends the signal at stop steam electromagnetic valve, cuts off the steam supply of wax case.Be lower than lower limit when measuring temperature, steam electromagnetic valve is opened again, recovers the steam supply of wax case, with the temperature of control liquid paraffin in specified scope.Single head is stained with the wax system and is finished the wax of being stained with to powder stick one end, and double end is stained with the wax system and is finished the wax of being stained with to the powder stick two ends.
Apparatus for shaping then is mainly used in emulsion explosive production line, finishes the Justified function of powder stick.
Pack is sealed and is vacuumized
After the detection of bag level sensor stops in the middle bag process that the chain transfer conveying is come, at first pack the porch, forming tube below that the short push cylinder of putting is shifted cartridge bag onto the pack closure system by long pushing away, the stroke of short push cylinder is 300mm, the push pedal bottom surface Height Adjustment of its connection is for being slightly larger than 600mm, when powder stick was pulled to porch, forming tube below, the jacking cylinder that install at the place, below was grown the promotion work with the cartridge bag jacking during with the long datum level 850mm place that pushes away the bag bar to forming tube.No. 1 level sensor is released original position for the long bag bar that pushes away, when pushing away the bag bar when moving to No. 3 positions, reduce speed now, stop to No. 4 positions, pushing away the bag bar simultaneously shifts cartridge bag onto seal location and seals, and then be repositioned to No. 3 positions and vacuumize, push away the bag bar when moving to No. 3 positions, must make the wrapper sheet position that pushes away that pushes away bag bar front end be in after the transverse sealing device parts, make that transverse sealing device presss from both sides smoothly in advance up and down, heat sealing after vacuumizing, push away the bag bar then and quicken to be returned to No. 2 positions decelerations, stop to No. 1 position.So in pushing away bag bar whole periodic motion back and forth, No. 3 sensing stations are to push away the bag bar to release the position of slowing down, vacuumize the position when being backhaul again.
Chain scraper conveyor is mainly used in carries the middle bag of making, so that the automatic boxing machine of middle automatically bag production line of front end and rear end is formed complete production line.
Automatic boxing machine
The rollgang parts are sent the case base that back cover finishes from the bottoming machine of unpacking, arrive at bid parts place, the case base is blocked case apparatus to be stopped, after the action of waiting to submit a tender is finished, the case base moves on, enter the turning frame of mould turnover parts after, carton is stopped by retaining once more, the vertical carton that the action of mould turnover parts makes progress opening is converted to opening behind the horizontal carton of side, waits for the subsequent processing action.
Middle bag is sent on the belt of recrater permutation parts by the machine of upstream, shifts middle bag on the belt onto on laminated member formation lamination on request thereby push away the bag parts.
The lamination that forms is filled with parts and advances in the horizontal carton of finishing that overturn in the mould turnover parts, after finishing above-mentioned action, the mould turnover parts overturn once more and horizontal carton are converted to vertical, and carton is sent out, enter the rear end joint sealing and tie up operation, so far a working cycles is finished.
The packing material that the leading portion carrier bar transports is imported by belt feeder, be arranged in and become row on the belt feeder, be fed forward by belt, bag is shifted onto on the unpowered cylinder and is stopped in first, second bag promotes to wrap in first when arriving unpowered cylinder, and the like when being listed as when meeting the requirements of number of arranging, the sensor sensing on the plate washer is attached on the baffle plate to middle bag, sensor pushes away the bag cylinder to signal and releases, and finishes the permutation of ground floor.
After the rollgang parts were delivered to the case base position and finished the mould turnover action, four margins that the support case apparatus is opened the case base all strutted.The ground floor permutation of having finished in the package permutation is pushed on the laminated plate, waits for after the action of lamination cylinder reduces certain altitude.Connect the bag parts and release and to connect wrapper sheet and wait for that put in place for the second time cylinder of back permutation device of permutation device releases once more, Jiang Zhongbao pushes to and connects wrapper sheet.Connect the bag cylinder this moment and will connect wrapper sheet and retract, gravity falls down the middle bag that connects on the wrapper sheet, drop on form on the laminated plate two-layer in bag.The lamination cylinder continues to descend and arrives the bottom, and lamination action is so far finished.
After the lamination action is finished, the action of filling cylinder.Formed two-layer middle bag is released by push pedal and is entered in the carton that is strutted by the laminated member fagging.
After unpacking bottoming machine is finished back cover action, send carton and enter rollgang, kept off case cylinder retaining and stopped when carton arrives at bid parts place, parts to be submitted a tender finish submit a tender beat yard after, the label landing is gone in the carton.Retaining case cylinder return, carton moves on by the power roller-way.Enter in the turning frame of mould turnover parts, block the rotary cylinder action of case apparatus, carton is located.The turning frame of the mould turnover cylinder of mould turnover parts drive subsequently carries out rotary movement, meanwhile draws carton at the sucker of turning frame bottom, guarantees that carton can not produce crooked in switching process.After the packing case action, the mould turnover cylinder was regained and is driven the turning frame return during filling part was finished.The rotary cylinder return, the sucker of turning frame bottom discharges.The carton that vanning finishes continues to be fed forward, and enters the rear end sealing and ties up operation.
The operation of whole automatic boxing machine of electric control system controls and middle automatically bag production machine.
Claims (5)
1, packing case process units in the full-automatic explosive, in automatically, wrap the production machine, automatic boxing machine and electric-control system are formed, automatically bag production machine is by going up the card machine automatically in, chain transfer, the sticky wax apparatus for shaping, the pack closing device, the long packing that pushes away is put, chain scraper conveyor is formed, automatic boxing machine is by the case cog transferring device, mould rollover unit, package permutation device, laminated device, device for filling, bid device and rack unit are formed, it is characterized in that: the oblique belt conveyor of going up the card machine automatically, O type band conveyer, the sign indicating number clamping part all is installed on the frame of chain transfer respectively, the grafting wax box of sticky wax apparatus for shaping is placed on the chain transfer frame, the apparatus for shaping of sticky wax apparatus for shaping is installed in the frame side of chain transfer, the long packing that pushes away is put, the pack closing device links to each other with chain transfer by two connecting rods respectively separately, two pack closing devices that both sides distribute link to each other with chain scraper conveyor by framework connecting plate, package permutation device, laminated device, device for filling is installed on the frame, mould rollover unit, the bid device is installed on the case cog transferring device, the whole automatic boxing machine of electric control system controls is connected mutually with the operation of middle bag production machine automatically, the chain scraper conveyor by bag production machine in automatic between middle automatically bag production machine and the automatic boxing machine.
2, packing case process units in the full-automatic explosive according to claim 1, it is characterized in that: the described prescribe medicine backplate of going up the oblique belt conveyor of card machine automatically is installed on the frame, top medicine plate is installed on the medicine cylinder block of top by cylinder, pumping board is installed on the pumping board cylinder block by cylinder, pushing away the medicine plate is installed in the upper strata by cylinder and pushes away on the medicine cylinder block, the pressing plate with push away the medicine plate and link to each other with bolt, back-up block and grate are installed on the moulding bucket with bolt, drug-push lever is installed in by cylinder and pushes away on the bag bar cylinder block, drug-push lever and cylinder are installed on the frame by Connection Block again, the shaping bar is installed on the shaping cylinder block by cylinder, and the shaping cylinder block is fixed on the frame by bolt.
3, packing case process units in the full-automatic explosive according to claim 1, it is characterized in that: described length pushes away packing and puts by short push part, box part, vacuumizing part, frame, filter component, Pneumatic component is formed, two of short push part pushes away wrapper sheet and links to each other with connecting rod, short push part links to each other with cylinder with floating junction by gusset piece, pushing away the wrapper sheet support is installed on the frame with bolt, box part push away wrapper sheet be installed in push away the bag bar on, pushing away the bag bar is installed on the linear axis bearing with bolt, twitch one's mouth and link to each other with vacuum-pumping tube by hydraulic quick coupler, vacuum-pumping tube is threaded with cylinder, the vacuum-pumping tube rear end connects wired hose, wired hose passes the drag chain inner chamber, drag chain one end links to each other with vacuum-pumping tube, and the support of installing on the other end and the frame is connected, and cylinder is installed in by cylinder saddle and pushes away on the bag bar.
4, packing case process units in the full-automatic explosive according to claim 1, it is characterized in that: described pack closing device is by the transverse sealing device parts, the vertical sealing machine parts, the former parts, for membrane element, guiding mechanism, rack unit is formed, the heat block of transverse sealing device parts is connected on the crossbeam with bolt, clip asbestos packing sheet and bakelite plate between the two, cylinder and contiguous block are by the thread connection of cylinder head, contiguous block is installed on the crossbeam with bolt, cylinder piston rod links to each other with cutter connecting rod, cutter connecting rod links to each other with cutting knife, two prefabricating plates connect into integral body by middle gusset piece, rob support is installed on the gusset piece, pull bar and setscrew nut are placed in hole on the rob support, extension spring one end links to each other with crossbeam by the spring suspension ring, the other end links to each other with pull bar, accessory plate is installed on the prefabricating plate in the frame outside, the forming tube of former parts is installed on the rack unit, forming tube links to each other with connecting rod, connecting rod links to each other with seat board, collar links to each other with seat board with the jacking bolt by attachment bolt, the correction plate is installed on the collar with bolt, bearing is installed on the rack unit, guide pin bushing and cylinder all are installed on the bearing, gusset piece links to each other with guide rod with cylinder, supporting plate is installed on the gusset piece, and collar is installed on the forming tube by connecting rod and seat board.
5, packing case process units in the full-automatic explosive according to claim 1, it is characterized in that: described laminated device with framework as whole Unit Installation basis, guide rod and all supports all are installed on the framework, linear bearing one end is connected and connects wrapper sheet, the other end is connected on 3 cylinder combination on the frame, and rotating shaft is rack-mount by bearing, and baffle plate is installed in the rotating shaft, cylinder drives rotating shaft by connecting rod, and baffle plate is rack-mount by bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200820190670 CN201293604Y (en) | 2008-09-08 | 2008-09-08 | Device for producing full-automatic explosive packaging box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200820190670 CN201293604Y (en) | 2008-09-08 | 2008-09-08 | Device for producing full-automatic explosive packaging box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201293604Y true CN201293604Y (en) | 2009-08-19 |
Family
ID=41007084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200820190670 Expired - Fee Related CN201293604Y (en) | 2008-09-08 | 2008-09-08 | Device for producing full-automatic explosive packaging box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201293604Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101891019A (en) * | 2010-07-26 | 2010-11-24 | 武汉人天包装技术有限公司 | Explosive cartridge bagging production line |
| WO2013000130A1 (en) * | 2011-06-29 | 2013-01-03 | 武汉人天包装技术有限公司 | Boxing equipment suitable for round-coiling objects |
| CN110627589A (en) * | 2019-08-08 | 2019-12-31 | 江西吉安国泰特种化工有限责任公司 | Emulsified ammonium nitrate fuel oil explosive production system |
-
2008
- 2008-09-08 CN CN 200820190670 patent/CN201293604Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101891019A (en) * | 2010-07-26 | 2010-11-24 | 武汉人天包装技术有限公司 | Explosive cartridge bagging production line |
| WO2013000130A1 (en) * | 2011-06-29 | 2013-01-03 | 武汉人天包装技术有限公司 | Boxing equipment suitable for round-coiling objects |
| CN110627589A (en) * | 2019-08-08 | 2019-12-31 | 江西吉安国泰特种化工有限责任公司 | Emulsified ammonium nitrate fuel oil explosive production system |
| CN110627589B (en) * | 2019-08-08 | 2021-05-04 | 江西吉安国泰特种化工有限责任公司 | Emulsified ammonium nitrate fuel oil explosive production system |
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Granted publication date: 20090819 Termination date: 20160908 |
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