CN201268384Y - Planar total assembly apparatus for shipping sectional construction - Google Patents
Planar total assembly apparatus for shipping sectional construction Download PDFInfo
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- CN201268384Y CN201268384Y CNU2008201529116U CN200820152911U CN201268384Y CN 201268384 Y CN201268384 Y CN 201268384Y CN U2008201529116 U CNU2008201529116 U CN U2008201529116U CN 200820152911 U CN200820152911 U CN 200820152911U CN 201268384 Y CN201268384 Y CN 201268384Y
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Abstract
The utility model relates to a plane total assembling device for ship section building, which comprises four plane moving sliding plates, two portal shelves and two safe connecting rods, wherein two supporting legs of each portal shelf are arranged on surface sitting plates of the two plane moving sliding plates, the ends of the same sides of the two portal shelves are fixed by the safe connecting rods, each plane moving sliding plate comprises a bottom late, a surface sitting plate, a distance maintaining plate, universal roller wheels, steel rolling balls and a safe limiting piece, the bottom plate and the surface sitting plate are rectangular plates which are placed in parallel, the distance maintaining plate is arranged between the bottom plate and the surface sitting plate in parallel, a plurality of distance maintaining holes are arranged on the distance maintaining plate, steel rolling balls are embedded into the distance maintaining holes, the upper parts and the lower parts of the steel rolling balls are respectively in contact with the surface sitting plate and the bottom plate, the bottom plate is provided with a plurality of universal roller wheels to support the distance maintaining plate, and the safe limiting piece is arranged on the edge of the bottom plate. The utility model has the advantages of simple structure, easy operation in ship section building, low investment cost and high efficiency.
Description
Technical field
The utility model relates to ship building, particularly relate to the boat segmental manufacturing process to large-scale segmented general group the time used a kind of plane always organize device.
Background technology
Along with the development that shipbuilding industry is produced, the tonnage of boats and ships is increasing.Number of fragments is on the increase, because of being subjected to the restriction of sectional making system load-carrying ability, the combination that causes the segmentation of making to carry out two or two above segmentations on the place under building berth or the dock crane capacity reduces total lift-launch and hangs time, if will shorten fabrication cycle, place the total group of wait on the door frame in place so must there be a considerable amount of segmentations to be shelved on segmentation.The overlong time that segmentation is shelved on the shelf of gantry before the total group of building berth, dock, always the group cycle long, always organize lack of space.Cause the waste of the place resource and the energy, the rising of shipbuilding cost.Caused the waste of place resource, the reduction of production efficiency has influenced building berth, the production cycle of dock and the rising of laid down cost.
Now shipbuilding industry generally is located at the total group of zone that building berth hangs or dock hangs with total group of place of segmentation and carries out.The big segmentation in total group back can directly hang on building berth or dock always carries, Jiu Shi by shipway crane or dock crane putting on the pier that total group of district arrange in advance hung in segmentation Zong group is lightered total group of place by the large flat transport trolley with the subsection more than two, adopt special frock such as stay bolt, oil pump by the workmen again, water transfer equality operation is correctly closed up it, and welding is integral and hangs on building berth again or dock always carries.Total group is carried the excessive cycle of place shortage and total group so seem, can not really realize safety, environmental protection, the new trend of green shipbuilding 21 century ship building industry.
The utility model content
The purpose of this utility model is to solve the deficiency of total group of lift-launch place shortage and total group inefficiency, and total group of device in a kind of boat segmental construction is provided.Utilize segmented general group of the present utility model exempt from device for hoisting can realize more satisfactoryly segmentation during gantry shelf is stacked, carry out total group of adjacent two segmentations and do not need special hangers such as building berth or dock, there is dull and stereotyped transportation by lighter car to transport this total set of segmentation to building berth or dock again, carry out again total group or directly hang on building berth or dock, and device is simple, easy to operate, cost of investment is few, and is easy to use.
The technical solution of the utility model is as follows:
Device is always organized on plane during a kind of boat segmental is built, this plane is always organized device and is included plane moving slide board, gantry shelf and safe connecting rod, described plane moving slide board has four, be distributed in four jiaos of rectangle, described gantry shelf is two, two legs of every gantry shelf are positioned on the face seat of two adjacent plane moving slide boards, and the same side end of two gantry shelves is fixed by safe connecting rod.
Described plane moving slide board comprises base plate, the face seat, the guarantor is apart from plate, universal rolling wheel, steel spin and safety are spacing, described base plate is the rectangular plate of parallel placement with the face seat, the length of side of described base plate is greater than the length of side of face seat, be arranged with the guarantor in parallel apart from plate between base plate and the face seat, this guarantor is provided with a plurality of guarantors apart from the hole apart from plate, the guarantor is embedded with the steel spin in the hole, steel spin top contacts with the face seat, the bottom contacts with base plate, a plurality of universal rolling wheels are set to support described guarantor on the base plate apart from plate, the spacing edge that is arranged at base plate of described safety, and spacing safely height is greater than the height of face seat apart from base plate.
Described guarantor is fixed with reinforcing pad apart from panel edges, and each guarantor is provided with the pipe circle in the hole.
The edge of described base plate is provided with many to the support patchhole, cooperate every pair of support patchhole to be provided with detouchable sleeve type oil pump bracket, this sleeve type oil pump bracket is made up of tie rod and plug-in unit, described tie rod is the U type, two terminations distribute and are fixed with a plug-in unit, and the end of plug-in unit cooperates and described support patchhole.
The back vertical fixing of described tie rod has a brace panel.
One side of described gantry shelf is fixed with a flexible mark post.
Described gantry shelf is provided with oil pump and sits platform.
Technique scheme of the present utility model has been brought following technique effect:
1. cancelled the special use of segment folding and put pier and layout, replaced by plane moving slider and gantry shelf.
2. cancelled building berth and hung with dock and hang, hung down the transportation by lighter car, total group of operation of putting pier hung in segmentation again, and making full use of of place will be that block storage area changes to little total group of place originally.
3. shorten preceding big total group time of last building berth and docking, reduced the irrational repeatedly carrying of massive plate car, corresponding shortening building berth, dock production cycle.
4. reach noiselessness, energy-conservation green shipbuilding benefit, cost of manufacture is low, easy and safe to operate reliable.Large flat transportation by lighter car replaces dock, shipway crane, stacks the place and is total group of place, rational in infrastructure, simple for production, flexible operation, practical, precision is accurate, cost of investment is low.
Description of drawings
Fig. 1 is the plan structure scheme drawing that device is always organized on the plane during the utility model boat segmental is built.
Fig. 2 is the side-looking structural representation that device is always organized on the plane during the utility model boat segmental is built.
Fig. 3 is the structural representation that the plane moving slide board of device is always organized on the plane during the utility model boat segmental is built.
Fig. 4 is the lateral plan that the plane moving slide board of device is always organized on the plane during the utility model boat segmental is built.
Fig. 5 is the structural representation that sleeve type oil pump bracket in the device is always organized on the plane during the utility model boat segmental is built.
Fig. 6 is that segmentation placement scheme drawing in the device use is always organized on the plane during the utility model boat segmental is built.
Fig. 7 is the lateral plan that two segmentations butt joint in the device use is always organized on the plane during the utility model boat segmental is built.
Fig. 8 is the birds-eye view that two segmentations butt joint in the device use is always organized on the plane during the utility model boat segmental is built.
The specific embodiment
Plane in coming boat segmental of the present utility model built below in conjunction with accompanying drawing and specific embodiment is always organized the structure of device and concrete operations and is done further and elaborate, but can not limit protection domain of the present utility model with this.
Device is always organized on plane during boat segmental of the present utility model is built, mainly includes four plane moving slide boards 1, two gantry shelves 2 and two safe connecting rods 3 on the integral structure.
Four plane moving slide boards 1 rest on the ground, be distributed in the corner location of rectangle, described gantry shelf 2 is two, and two legs of every gantry shelf 2 are positioned on the face seat 12 of two adjacent plane moving slide boards 1, and the same side end of two gantry shelves 2 is fixing by safe connecting rod 3.As depicted in figs. 1 and 2, Fig. 1 is the plan structure scheme drawing that device is always organized on the plane during the utility model boat segmental is built, and Fig. 2 is the side-looking structural representation that device is always organized on the plane during the utility model boat segmental is built.
The structure composition of above-mentioned plane moving slide board 1 mainly includes base plate 11, face seat 12, protects apart from plate 13, universal rolling wheel 14, steel spin 15 and safety spacing 16.
Described base plate 11 is the rectangular plate of two parallel placements with face seat 12, and the length of side of described base plate 11 is greater than the length of side of face seat 12, and promptly face seat 12 can carry out activity in front, rear, left and right within the areal extent of base plate 11.
Between base plate 11 and face seat 12, the guarantor who is provided with a rectangle is apart from plate 13, and the thickness of this rectangular plate is less.This guarantor is provided with a plurality of guarantors apart from the hole 18 apart from plate 13, and each guarantor all is embedded with a steel spin 15 in hole 18, and steel spin 15 can be rotated protecting in hole 18, and the guarantor is exactly to be to keep steel spin 15 to be in definite position apart from the effect of plate 13, random rolling can not take place.Be in the guarantor apart from the hole steel spin 15 in 18, its top contacts with face seat 12, the bottom contacts with base plate 11.That is to say, steel spin 15 is embedded protects apart from plate 13 allocation really, by steel spin 15 supporting baseplates 11 and face seat 12.As shown in Figure 3, Fig. 3 is the structural representation that the plane moving slide board of device is always organized on plane during the utility model boat segmental is built.
Protect the center of circle height that is in steel spin 15 apart from plate 13 in order to make, on base plate 11, be provided with a plurality of universal rolling wheels 14, the effect of universal rolling wheel 14 is supported to protect apart from plate 13 exactly, and can turn to arbitrarily as required, supports described guarantor apart from plate 13 when steel spin 15 is rolled.In order to prevent that face seat 12 from skidding off from base plate 11, it is spacing 16 that the edge of base plate 11 is provided with safety, and the height that requires safety spacing 16 is greater than the height of face seat 12 apart from base plate 11.As shown in Figure 4, Fig. 4 is the lateral plan that the plane moving slide board of device is always organized on plane during the utility model boat segmental is built.Because protect thinlyyer apart from plate 13, the edge is easy to sagging, so be fixed with reinforcing pad 19 at the edge of protecting apart from plate 13.Same protect apart from the hole 18 and be easy to come off when being embedded steel spin 15 owing to protect thinlyyer apart from plate 13, thus in hole 18, be provided with pipe circle 17 each guarantors, so that steel spin 15 is accurate in guarantor position in the hole 18, difficult drop-off.
Device is always organized on plane in the utility model can realize sharply tuned function, need opposite seat 12 to apply a thrust, structurally we in the edge designs of base plate 11 support patchhole 111, support patchhole 111 is paired appearance, each edge has pair of brackets patchhole 111 at least.Be matched with the support patchhole, design-calculated is demountable sleeve type oil pump bracket 4.Oil pump bracket 4 insertions are fixed on the base plate 11, pushing tow oil pump 7 is set on oil pump bracket 4, pushing tow oil pump 7 bottoms are on oil pump bracket 4 like this, and the top withstands on the face seat 12, can promote face seat 12 and move the fine setting that realizes the position with respect to base plate 11.
The structure of oil pump bracket 4 as shown in Figure 5, Fig. 5 is the structural representation that sleeve type oil pump bracket in the device is always organized on the plane during the utility model boat segmental is built.The left side is a birds-eye view, and the right side is a lateral plan.The oil pump bracket of this sleeve type is made up of tie rod 41 and plug-in unit 42, and described tie rod 41 is the U type, and two terminations distribute and are fixed with a plug-in unit 42, and the end of plug-in unit 42 cooperates and described support patchhole 111.The end of two plug-in units 42 can extend in the support patchhole 111.Because tie rod 41 is to be processed into the U type by steel plate, in order to strengthen fixing, in the back of tie rod 41 vertical fixing a brace panel 43 is arranged.
After whole plane is always organized device and fixedly finished, be fixed with a flexible mark post 5 in gantry shelf 2 one sides.Purpose is that whether the position of measuring the segmentation placement is fit to, and also can realize measuring the distance back and make mark at flexible mark post 5, with accurate placement body section.After body section is placed on the total group of device, need sometimes a side or the end of segmentation are finely tuned up and down, need utilize jack or oil pump to adjust, then on described gantry shelf 2, be provided with oil pump and sit platform 6.The quantity that oil pump is sat platform 6 designs as required.
In putting into practice production process, total group of such device can be thought a plurality of, is at least two the position butt joint and integral solder that can realize segmentation.
The first, the preceding dead work of total group:
Gantry shelf 2 is hereinafter to be referred as door frame.Segmentation is exempted to hang total group and is transported by iant flat truck, as shown in Figure 6, Fig. 6 be the plane during the utility model boat segmental is built always organize device use in segmentation place scheme drawing.Can pass through gantry shelf 2 smoothly in order to ensure iant flat truck after the segmented general group, the transportation segmentation must guarantee between two legs of the edge of flat truck and gantry shelf 2 suitable distance is arranged.After segmentation hung on door frame from the workyard by crane, edge that must two total set of segmentation was located on the same line as far as possible, and relative door frame leg is also roughly on same straight line.
Door frame is when putting, and the horizontal throw of the line of centers of two ends door frame leg should be controlled at smaller or equal to 19000mm, guarantees that total group rear plate transport trolley can evenly support each door frame securely.Flat bed transport vehicle can be controlled by telescopic flexible mark post 5 on the door frame when transporting segmentation.Make center of gravity be in controlled range, avoid occurring tilting danger.
Simultaneously, require total set of segmentation edge will be placed on the same straight line, and guarantee that the total group switching centre line control of subsequent segment is in the moving range of this bottom of device slide block.If two segmented general groups, when the segmentation of needs butt joint was shipped by flat truck, the clearance distance that must strictly control two butt joint segmentation interfaces should be controlled in the maximum moving range of plane moving slider.
The second, total group of two body sections:
In total group process, always assemble the oil pump pillar of sleeve type of bottom set portion and pushing tow oil pump and spending of the being provided with front and back rib that orchid makes total set of segmentation reaches construction apart from, weld gap and position of center line precision by the plane in segmentation.Under the situation with good conditionsi, also can on the crossbeam of gantry shelf, install slide block and regulate the position of center line of segmented general group.
After the line of centerss, front and back rib distance, welded gaps etc. of having finished segmentation are regulated, by the workmen levelness of total set of segmentation is measured, can sit platform and place oil pump by being arranged on oil pump on the shelf of gantry, the level of controlling total set of segmentation by the adjusting of each oil pump reaches the accuracy requirement of construction.The construction precision of total set of segmentation require to reach the back just can carry out segmentation welding be that two segmentations are integrally welded.Said process as shown in Figure 7 and Figure 8, Fig. 7 is the lateral plan that two segmentations butt joint in the device use is always organized on the plane during the utility model boat segmental is built, and Fig. 8 is the birds-eye view that two segmentations butt joint in the device use is always organized on the plane during the utility model boat segmental is built.
Three, finish total group of work after the welding
Be transported to building berth or dock hangs the zone by the large flat transport trolley, and then total group or directly hang in total lift-launch.Under the situation with good conditionsi, the part segmentation can be shelved the place, the plane moving slider of this bottom of device is re-established as the ground rail, add sliding surface and power operation equipment and reach segmentation and exempt to hang total group scale.
Claims (6)
1. device is always organized on the plane during a boat segmental is built, it is characterized in that, this plane is always organized device and is included plane moving slide board (1), gantry shelf (2) and safe connecting rod (3), described plane moving slide board (1) has four, be distributed in four jiaos of rectangle, described gantry shelf (2) is two, two legs of every gantry shelf (2) are positioned on the face seat (12) of adjacent two plane moving slide boards (1), the same side end of two gantry shelves (2) is fixing by safe connecting rod (3), described plane moving slide board (1) comprises base plate (11), face seat (12), the guarantor is apart from plate (13), universal rolling wheel (14), steel spin (15) and safety spacing (16), described base plate (11) is the rectangular plate of parallel placement with face seat (12), the length of side of described base plate (11) is greater than the length of side of face seat (12), be arranged with the guarantor in parallel apart from plate (13) between base plate (11) and the face seat (12), this guarantor is provided with a plurality of guarantors apart from the hole (18) apart from plate (13), the guarantor is embedded with steel spin (15) in hole (18), steel spin (15) top contacts with face seat (12), the bottom contacts with base plate (11), base plate (11) is provided with a plurality of universal rolling wheels (14) to support described guarantor apart from plate (13), described safety spacing (16) is arranged at the edge of base plate (11), and the height of safety spacing (16) is greater than the height of face seat (12) apart from base plate (11).
2. device is always organized on the plane during boat segmental according to claim 1 is built, and it is characterized in that described guarantor is fixed with reinforcing pad (19) apart from plate (13) edge, and each guarantor is provided with pipe circle (17) in hole (18).
3. device is always organized on the plane during boat segmental according to claim 1 and 2 is built, it is characterized in that, the edge of described base plate (11) is provided with many to support patchhole (111), cooperate every pair of support patchhole (111) to be provided with detouchable sleeve type oil pump bracket (4), this sleeve type oil pump bracket is made up of tie rod (41) and plug-in unit (42), described tie rod (41) is the U type, two terminations distribute and are fixed with a plug-in unit (42), and the end of plug-in unit (42) cooperates and described support patchhole (111).
4. device is always organized on the plane during boat segmental according to claim 3 is built, and it is characterized in that the back vertical fixing of described tie rod (41) has a brace panel (43).
5. device is always organized on the plane during boat segmental according to claim 1 is built, and it is characterized in that a side of described gantry shelf (2) is fixed with a flexible mark post (5).
6. device is always organized on the plane during boat segmental is built according to claim 1 or 5, it is characterized in that described gantry shelf (2) is provided with oil pump and sits platform (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201529116U CN201268384Y (en) | 2008-09-10 | 2008-09-10 | Planar total assembly apparatus for shipping sectional construction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201529116U CN201268384Y (en) | 2008-09-10 | 2008-09-10 | Planar total assembly apparatus for shipping sectional construction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201268384Y true CN201268384Y (en) | 2009-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201529116U Expired - Lifetime CN201268384Y (en) | 2008-09-10 | 2008-09-10 | Planar total assembly apparatus for shipping sectional construction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201268384Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328736A (en) * | 2011-05-26 | 2012-01-25 | 杨春 | Quick displacement device for ship section |
| CN105600181A (en) * | 2015-12-28 | 2016-05-25 | 广船国际有限公司 | Block assembly and transportation platform |
| CN113086126A (en) * | 2021-05-07 | 2021-07-09 | 广州文冲船厂有限责任公司 | Positioning method for hatch coaming of container ship and container ship |
-
2008
- 2008-09-10 CN CNU2008201529116U patent/CN201268384Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328736A (en) * | 2011-05-26 | 2012-01-25 | 杨春 | Quick displacement device for ship section |
| CN105600181A (en) * | 2015-12-28 | 2016-05-25 | 广船国际有限公司 | Block assembly and transportation platform |
| CN113086126A (en) * | 2021-05-07 | 2021-07-09 | 广州文冲船厂有限责任公司 | Positioning method for hatch coaming of container ship and container ship |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090708 |