CN201179590Y - Automatic welding machine for support leg longitudinal joint - Google Patents
Automatic welding machine for support leg longitudinal joint Download PDFInfo
- Publication number
- CN201179590Y CN201179590Y CNU2008200197433U CN200820019743U CN201179590Y CN 201179590 Y CN201179590 Y CN 201179590Y CN U2008200197433 U CNU2008200197433 U CN U2008200197433U CN 200820019743 U CN200820019743 U CN 200820019743U CN 201179590 Y CN201179590 Y CN 201179590Y
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- supporting leg
- frame
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- skewed slot
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Abstract
The utility model discloses a supporting leg longitudinal seam automatic welding machine, which comprises a frame, wherein the upper part of the frame is provided with a top beam, one side of the frame is provided with a crossbeam, the crossbeam is provided with an upper guide rail which is provided with a welding mechanism, the top beam is provided with a front positioning compaction device, and the main frame is provided with a welding platform which is provided with an inner lining plate device. The automatic welding machine can solve problems existing in the prior supporting leg welding technology. The feeding, positioning, welding and discharging processes of the automatic welding machine fully realize automation, which greatly improves production efficiency. During welding, an inner cavity and an outer cavity of the supporting leg are firmly fixed by a positioning device, and the deviation can be avoided; the inner cavity position of the supporting leg is provided with an inner lining plate, which can ensure that the welded inner cavity of the supporting leg has unified size and smooth welding lines, and greatly improves the manufacturing accuracy and the production quality of the supporting leg.
Description
Technical field
The utility model relates to a kind of welding equipment, exactly is a kind of supporting leg longitudinal seam automatic welding machine.
Background technology
Mostly the welding procedure of supporting leg is by manually-operated at present, step is loaded down with trivial details, production efficiency is lower, some factory uses automatic welder(welding machine) to substitute manual work, but, existing automatic welder(welding machine) welding effect is relatively poor, can only be as auxiliary method, welding process still needs the workman to operate, and can't realize thoroughly that the automation of supporting leg welding is accurately welded, and, the supporting leg inner cavity size that automatic welder(welding machine) welded is not of uniform size, welded workpiece distortion is serious, not only influence attractive in appearance, the very bigger accuracy of manufacture and the product quality that has reduced product.
Summary of the invention
The purpose of this utility model has provided a kind of supporting leg longitudinal seam automatic welding machine, and it can solve the problem that exists in the existing supporting leg solder technology.Feeding of the present utility model, location, welding and discharging process all realize automation, have improved production efficiency greatly.During welding in the supporting leg exocoel firmly fixing by positioner, deviation can not take place, the design of supporting leg inner chamber position has interior lining panel, can make the supporting leg inner cavity size after the welding unified, weld seam is level and smooth, has improved its accuracy of manufacture and product quality greatly.
The purpose of this utility model is achieved through the following technical solutions: supporting leg longitudinal seam automatic welding machine, comprise frame, upper rack is provided with back timber, one side of frame is provided with crossbeam, upper rail is set on the crossbeam, welding mechanism is installed on the upper rail, the prelocalization hold down gag is installed on the back timber, jig is installed on the frame, the interior lining panel device is installed on the jig.
For further realizing the purpose of this utility model, can also realize by the following technical solutions: the interior lining panel device is by support plate, the interior lining panel cylinder, first liner plate, second liner plate and connecting rod connect and compose, first chute and second chute are offered in the bottom of support plate, the interior lining panel cylinder is installed on the support plate, the piston rod of interior lining panel cylinder is connected with connecting rod, the connecting rod bottom is provided with first pin and second pin, the support plate bottom is from top to bottom installed first liner plate and second liner plate successively, offer the 4th skewed slot and second skewed slot on first liner plate, offer the 3rd skewed slot and first skewed slot on second liner plate, first pin penetrates in second skewed slot through second chute and first skewed slot, and second pin penetrates in the 4th skewed slot through first chute and the 3rd skewed slot.Welding mechanism is connected and composed by movable plate, slide plate, welding gun, traversing cylinder, drive motors and gear, movable plate is connected with upper rail, the movable plate guide rail is set on the movable plate, on the movable plate guide rail slide plate is installed, traversing cylinder is installed on the slide plate, one end of traversing cylinder piston rod is connected with movable plate, welding gun is installed on the slide plate, drive motors is installed on the movable plate, on the output shaft of drive motors gear is installed, tooth bar is set on the crossbeam, and rack and pinion closes.Clamping cylinder is installed on the movable plate, and the piston rod of clamping cylinder is connected with an end of guide rod, the periphery mounting guide sleeve of guide rod, and guide pin bushing is connected with movable plate.Platform rail is set on the frame, and an end of platform rail stretches out outside the frame, and platform rail and jig flexibly connect, mounting platform actuating cylinder on the frame, and the piston rod of platform actuating cylinder is connected with jig.The opposite side of frame is provided with another root crossbeam, and another upper rail is set on the crossbeam, and the second cover welding mechanism is installed on another upper rail.The back positioning compression device is installed on the back timber, and back positioning compression device is positioned at the rear of prelocalization hold down gag.Locating hole is offered at the rear portion of frame, and the rear of jig is provided with locating piece, and locating piece is corresponding with locating hole.
Good effect of the present utility model is: its reasonable in design, practical, production efficiency is high, good product quality, can thoroughly solve in the welding of present supporting leg human resources wastes in a large number, production efficiency is low, the problem that product quality is not high.
Description of drawings
Fig. 1 is a structural representation of the present utility model; Fig. 2 is the left TV structure schematic diagram of Fig. 1; Fig. 3 is a perspective view of the present utility model; Fig. 4 is the perspective view of the utility model frame, and the jig among the figure is positioned at the weld zone of frame; Fig. 5 is another perspective view of the utility model support, and jig is positioned on the outer platform rail of frame among the figure; Fig. 6 is the local structure for amplifying schematic diagram of the I of Fig. 5; Fig. 7 is the structural representation of jig of the present utility model, and the interior lining panel device is installed on the jig among the figure; Fig. 8 is the perspective view of Fig. 7; Fig. 9 is the structural representation of looking up of Fig. 7; Figure 10 is the perspective view of interior lining panel device; Figure 11 is the structural representation of interior lining panel device; Figure 12 is the B-B sectional structure schematic diagram of Figure 11; Figure 13 is the structural representation of looking up of Figure 11; Figure 14 be first liner plate with second liner plate closed be connected look up structural representation; Figure 15 is the structural representation of looking up of first liner plate and the second liner plate open mode; Figure 16 is the A-A cross-sectional view of Figure 15; Figure 17 is that the interior lining panel device is removed the structural representation of looking up behind first liner plate and second liner plate; Figure 18 is the structural representation of welding mechanism; Figure 19 is the perspective view of welding mechanism.
Number in the figure: 1 frame, 2 movable plates, 3 drive motors, 4 crossbeams, 5 upper rails, 6 aggregate tubes, 7 rear positioning compression device 8 jigs 9 interior lining panel devices 10 platform actuating cylinders 11 traversing cylinder 12 prelocalization hold down gags 13 material controlling cylinders 14 tremie pipes 15 movable plate guide rails 16 slide plates 17 clamping cylinders 18 locating pieces 19 guide pin bushings 20 bearings 21 guide rods 22 welding guns 23 locating holes 24 interior lining panel cylinders 25 tooth bars 26 gears 27 conveying pipelines 28 welding work pieces 29 sensors 30 back timbers 31 platform rails 32 interior guide rail 33 rollers 34 first liner plates 35 second liner plates 36 support plates 37 connecting rods 38 first pins 39 second pins 40 first chutes 41 first skewed slots 42 second skewed slots 43 the 3rd skewed slot 44 the 4th skewed slot 45 second chutes.
The specific embodiment
As Fig. 1, Fig. 2 and shown in Figure 3, supporting leg longitudinal seam automatic welding machine described in the utility model, comprise frame 1, frame 1 top is provided with back timber 30, and a side of frame 1 is provided with crossbeam 4, upper rail 5 is set on the crossbeam 4, on the upper rail 5 welding mechanism is installed, prelocalization hold down gag 12 is installed on the back timber 30, jig 8 is installed on the frame 1, interior lining panel device 9 is installed on the jig 8, and prelocalization hold down gag 12 is positioned at the top of interior lining panel device 9.Welding mechanism can be a welding gun, and welding gun can move forward and backward along upper rail 5, to adjust the position of welding gun 22.During use, welding work pieces 28 is placed on the jig 8, makes interior lining panel device 9 be positioned at welding work pieces 28, adjust prelocalization hold down gag 12, make prelocalization hold down gag 12 compress welding work pieces 28 downwards, make welding work pieces 28 and jig 8 fixations; Then, the mobile welding structure welds welding work pieces 28.
Extremely shown in Figure 16 as Fig. 9, interior lining panel device 9 can be by support plate 36, interior lining panel cylinder 24, first liner plate 34, second liner plate 35 and connecting rod 37 connect and compose, first chute 40 and second chute 45 are offered in the bottom of support plate 36, interior lining panel cylinder 24 is installed on the support plate 36, the piston rod of interior lining panel cylinder 24 is connected with connecting rod 37, connecting rod 37 bottoms are provided with first pin, 38 and second pin 39, support plate 36 bottoms are from top to bottom installed first liner plate 34 and second liner plate 35 successively, offer the 4th skewed slot 44 and second skewed slot 42 on first liner plate 34, offer the 3rd skewed slot 43 and first skewed slot 41 on second liner plate 35, first pin 38 penetrates in second skewed slot 42 through second chute 45 and first skewed slot 41, and second pin 39 penetrates in the 4th skewed slot 44 through first chute 40 and the 3rd skewed slot 43; The axis direction inclination certain angle of the 4th skewed slot 44 and second skewed slot, 42 relative support plates 36, the axis direction inclination certain angle of the 3rd skewed slot 43 and first skewed slot, 41 relative support plates 36, the 4th skewed slot 44 is identical with the incline direction of second skewed slot 42, the 3rd skewed slot 43 is identical with the incline direction of first skewed slot 41, and the 4th skewed slot 44 is opposite with the incline direction of the 3rd skewed slot 43.For welding work pieces 28 is strutted, serious to prevent welding 28 distortion of back welding work pieces, thereby, reach the purpose that improves welding quality, can be when being positioned over welding work pieces 28 on the interior lining panel device 9, start interior lining panel cylinder 24, interior lining panel cylinder 24 promotes connecting rod 37 motions, on the connecting rod 37 first pin 38 and second pin 39 moves along second chute 45 and first chute 40 respectively, first pin, 38 and second pin 39 outwards opens second liner plate 35 and first liner plate 34 when moving, thereby with welding work pieces 28 tensioners; When first pin, 38 and second pin 39 is mobile, make second liner plate 35 and first liner plate, 34 closures in the other direction.First pin, 38 and second pin 39 moves and second liner plate 35 and first liner plate 34 is opened or closed principle is: as shown in figure 13, second liner plate 35 and first liner plate 34 are in closure state, at this moment, first pin 38 is positioned at the rear end of first skewed slot 41 and second skewed slot 42, second pin 39 is positioned at the rear end of the 4th skewed slot 44 and the 3rd skewed slot 43, and the distance that second liner plate 35 and first liner plate are 34 is minimum; After first pin, 38 and second pin 39 moves, as shown in figure 14, second liner plate 35 and first liner plate 34 are in open mode, at this moment, first pin 38 is positioned at the front end of first skewed slot 41 and second skewed slot 42, second pin 39 is positioned at the front end of the 4th skewed slot 44 and the 3rd skewed slot 43, and the distance that second liner plate 35 and first liner plate are 34 is maximum.
As Figure 18 and shown in Figure 19, welding mechanism is connected and composed by movable plate 2, slide plate 16, welding gun 22, traversing cylinder 11, drive motors 3 and gear 26, movable plate 2 is connected with upper rail 5, movable plate guide rail 15 is set on the movable plate 2, slide plate 16 is installed on the movable plate guide rail 15, traversing cylinder 11 is installed on the slide plate 16, one end of traversing cylinder 11 piston rods is connected with movable plate 2, welding gun 22 is installed on the slide plate 16, drive motors 3 is installed on the movable plate 2, gear 26 is installed on the output shaft of drive motors 3, tooth bar 25 is set on the crossbeam 4, tooth bar 25 and gear 26 engagements.During use, but 26 rotations of drive motors 3 driven gears, and gear 26 cooperates with tooth bar 25, welding mechanism is moved to front or rear along the direction of tooth bar 25, traversing cylinder 11 can make slide plate 16 along movable plate guide rail 15 move left and right by the stretching motion of piston rod, to adjust the horizontal position of welding gun 22.Be further to guarantee the stability that moves back and forth before and after the welding mechanism, can be crossbeam 4 inboards be provided with in guide rail 32, interior guide rail 32 is parallel with upper rail 5, interior guide rail 32 and movable plate 2 flexible connections.
Shown in Figure 18 and 19, more steady for making welding process, on the movable plate 2 clamping cylinder 17 can be installed, the piston rod of clamping cylinder 17 is connected with an end of guide rod 21, the periphery mounting guide sleeve 19 of guide rod 21, an end of guide pin bushing 19 is connected with movable plate 2.When clamping cylinder 17 drives guide rod 21 when protruding, the free end of guide rod 21 laterally compresses welding work pieces 28, thereby the welding gun 22 and the position relation of longitudinal joint are immobilized, and makes welding quality higher.19 pairs of guide rods 21 of guide pin bushing play a supportive role, and can prevent guide rod 21 flexural deformation in the process that moves relative to welding work pieces 28, can further guarantee welding quality.As Figure 18 and shown in Figure 19, tremie pipe 14 is installed on the slide plate 16, tremie pipe 14 is positioned at welding gun 22 1 sides, and material controlling cylinder 13 is installed on the tremie pipe 14, and material controlling cylinder 13 can be controlled the on-off of tremie pipe 14.Aggregate tube 6 is installed on the frame 1, and aggregate tube 6 is connected with tremie pipe 14 by conveying pipeline 27, and the material in the aggregate tube 6 can help out to welding.For reducing the wearing and tearing of 28 of guide rod 21 and welding work pieces, can bearing 20 be installed at the free end of guide rod 21.
As Fig. 4, Fig. 5 and shown in Figure 6, on the frame 1 platform rail 31 can be set, an end of platform rail 31 stretches out outside the frame 1, and platform rail 31 flexibly connects with jig 8, for reducing the friction that jig 8 moves relative to platform rail 31, several rollers 33 can be set in the bottom of jig 8; Mounting platform actuating cylinder 10 on the frame 1, the piston rod of platform actuating cylinder 10 is connected with jig 8.Before the welding, the piston rod of platform actuating cylinder 10 stretches out earlier, moves on the platform rail 31 that is positioned at frame 1 outside to promote jig 8, because, this moment, jig 8 was positioned at outside the main body of frame 1, and barrier is few, can be convenient for people to welding work pieces 28 is placed on the jig 8.
For improving welding efficiency, can on frame 1, symmetry be installed by two cover welding mechanisms, concrete structure such as Fig. 1, Fig. 2 and shown in Figure 3, the opposite side of frame 1 is provided with another root crossbeam 4, two crossbeam 4 left-right symmetry, respectively be provided with on two crossbeams 4 respectively install on 5, two upper rails 5 of a upper rail one the cover welding mechanism, about two the cover welding mechanisms shape and structure fully the symmetry.
As Fig. 1, Fig. 2 and shown in Figure 3, more firm for welding work pieces 28 can be connected with jig 8 in welding process, back positioning compression device 7 can be installed on back timber 30, back positioning compression device 7 is positioned at the rear of prelocalization hold down gag 12.During use, be installed to welding work pieces 28 on the jig 8 after, can be respectively apply downward pressure, to reach fixed effect with prelocalization hold down gag 12 and 7 pairs of welding work pieces 28 of back positioning compression device.
Locating hole 23 can be offered in the rear portion of frame 1, and the rear of jig 8 is provided with locating piece 18, and locating piece 18 is corresponding with locating hole 23.After jig 8 loaded welding work pieces 28 and enters the weld zone, locating piece 18 inserted in the locating holes 23, and jig 8 is played positioning action, thereby can guarantee the accuracy of welding.
Concrete welding process, earlier workpiece 28 to be welded is placed on location on the jig 8, jig 8 enters the welding region of frame 1 under the effect of platform actuating cylinder 10, locating piece 18 on the jig 8 will navigate to the locating hole 23 on the frame 1,24 actions of interior lining panel cylinder, interior lining panel device 9 is opened up into predefined value, and prelocalization hold down gag 12 and back positioning compression device 7 successive relay trips fasten welding work pieces 28; Restart clamping cylinder 17, clamping cylinder 17 is released guide rod 21 and is held out against welding work pieces 28, and traversing cylinder 11 actions inwardly advance slide plate 16, make welding gun 22 be positioned at the longitudinal joint position; Then, open the material controlling cylinder 13 of control blanking switch, start welding gun 22 switches and drive motors 3, movable plate 2 is done the welding of straight line uniform motion at the effect lower edge of drive motors 3 upper rail 5.In welding process, only need movable plate 2 near sensors 29, drive motors 3 and welding machine quit work, and all cylinders reset, and jig 8 is released in 10 actions of platform actuating cylinder, and drive motors 3 drive movable plates 2 reset simultaneously, finish welding.
The utility model not technology contents of detailed description is known technology.
Claims (8)
1, supporting leg longitudinal seam automatic welding machine, it is characterized in that: comprise frame (1), frame (1) top is provided with back timber (30), one side of frame (1) is provided with crossbeam (4), upper rail (5) is set on the crossbeam (4), and upper rail (5) is gone up welding mechanism is installed, and back timber (30) is gone up prelocalization hold down gag (12) is installed, frame (1) goes up installs jig (8), and jig (8) is gone up interior lining panel device (9) is installed.
2, supporting leg longitudinal seam automatic welding machine according to claim 1, it is characterized in that: interior lining panel device (9) is by support plate (36), interior lining panel cylinder (24), first liner plate (34), second liner plate (35) and connecting rod (37) connect and compose, first chute (40) and second chute (45) are offered in the bottom of support plate (36), support plate (36) is gone up interior lining panel cylinder (24) is installed, the piston rod of interior lining panel cylinder (24) is connected with connecting rod (37), connecting rod (37) bottom is provided with first pin (38) and second pin (39), support plate (36) bottom is from top to bottom installed first liner plate (34) and second liner plate (35) successively, offer the 4th skewed slot (44) and second skewed slot (42) on first liner plate (34), offer the 3rd skewed slot (43) and first skewed slot (41) on second liner plate (35), first pin (38) penetrates in second skewed slot (42) through second chute (45) and first skewed slot (41), and second pin (39) penetrates in the 4th skewed slot (44) through first chute (40) and the 3rd skewed slot (43).
3, supporting leg longitudinal seam automatic welding machine according to claim 1 and 2, it is characterized in that: welding mechanism is by movable plate (2), slide plate (16), welding gun (22), traversing cylinder (11), drive motors (3) and gear (26) connect and compose, movable plate (2) is connected with upper rail (5), movable plate guide rail (15) is set on the movable plate (2), movable plate guide rail (15) is gone up slide plate (16) is installed, slide plate (16) is gone up traversing cylinder (11) is installed, one end of traversing cylinder (11) piston rod is connected with movable plate (2), slide plate (16) is gone up welding gun (22) is installed, movable plate (2) is gone up drive motors (3) is installed, gear (26) is installed on the output shaft of drive motors (3), tooth bar (25) is set, tooth bar (25) and gear (26) engagement on the crossbeam (4).
4, supporting leg longitudinal seam automatic welding machine according to claim 3, it is characterized in that: movable plate (2) is gone up clamping cylinder (17) is installed, the piston rod of clamping cylinder (17) is connected with an end of guide rod (21), the periphery mounting guide sleeve (19) of guide rod (21), guide pin bushing (19) is connected with movable plate (2).
5, supporting leg longitudinal seam automatic welding machine according to claim 1 and 2, it is characterized in that: platform rail (31) is set on the frame (1), one end of platform rail (31) stretches out outside the frame (1), platform rail (31) flexibly connects with jig (8), frame (1) goes up mounting platform actuating cylinder (10), and the piston rod of platform actuating cylinder (10) is connected with jig (8).
6, supporting leg longitudinal seam automatic welding machine according to claim 3 is characterized in that: the opposite side of frame (1) is provided with another root crossbeam (4), and another upper rail (5) is set on the crossbeam (4), and another upper rail (5) is gone up the second cover welding mechanism is installed.
7, supporting leg longitudinal seam automatic welding machine according to claim 1 and 2 is characterized in that: back timber (30) is gone up back positioning compression device (7) is installed, and back positioning compression device (7) is positioned at the rear of prelocalization hold down gag (12).
8, supporting leg longitudinal seam automatic welding machine according to claim 1 and 2 is characterized in that: locating hole (23) is offered at the rear portion of frame (1), and the rear of jig (8) is provided with locating piece (18), and locating piece (18) is corresponding with locating hole (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200197433U CN201179590Y (en) | 2008-04-14 | 2008-04-14 | Automatic welding machine for support leg longitudinal joint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200197433U CN201179590Y (en) | 2008-04-14 | 2008-04-14 | Automatic welding machine for support leg longitudinal joint |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201179590Y true CN201179590Y (en) | 2009-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200197433U Expired - Lifetime CN201179590Y (en) | 2008-04-14 | 2008-04-14 | Automatic welding machine for support leg longitudinal joint |
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| Country | Link |
|---|---|
| CN (1) | CN201179590Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102101224A (en) * | 2011-04-02 | 2011-06-22 | 天津市鹏发自动化科技有限公司 | Automatic spot-welding machine for single radiator fin |
| CN102205474A (en) * | 2011-03-23 | 2011-10-05 | 无锡华联精工机械有限公司 | Welding gun feeding and longitudinal shifting mechanism for channel profile steel and rivet automatic welding machine |
| CN103978329A (en) * | 2014-05-22 | 2014-08-13 | 无锡华联科技集团有限公司 | Rod piece welding machine |
-
2008
- 2008-04-14 CN CNU2008200197433U patent/CN201179590Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102205474A (en) * | 2011-03-23 | 2011-10-05 | 无锡华联精工机械有限公司 | Welding gun feeding and longitudinal shifting mechanism for channel profile steel and rivet automatic welding machine |
| CN102101224A (en) * | 2011-04-02 | 2011-06-22 | 天津市鹏发自动化科技有限公司 | Automatic spot-welding machine for single radiator fin |
| CN102101224B (en) * | 2011-04-02 | 2014-01-01 | 天津市鹏发自动化科技有限公司 | Automatic spot-welding machine for single radiator fin |
| CN103978329A (en) * | 2014-05-22 | 2014-08-13 | 无锡华联科技集团有限公司 | Rod piece welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20090114 Effective date of abandoning: 20080414 |