CN201009342Y - One-shot forming wallboard mold for supplying flowline production arranged with vertical and horizontal through hole - Google Patents
One-shot forming wallboard mold for supplying flowline production arranged with vertical and horizontal through hole Download PDFInfo
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- CN201009342Y CN201009342Y CNU2006201075330U CN200620107533U CN201009342Y CN 201009342 Y CN201009342 Y CN 201009342Y CN U2006201075330 U CNU2006201075330 U CN U2006201075330U CN 200620107533 U CN200620107533 U CN 200620107533U CN 201009342 Y CN201009342 Y CN 201009342Y
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Abstract
The utility model discloses a one-off forming wall plate mould provided with both longitudinal and cross directions through holes for flow process. The mould mainly comprises an external mold and an internal mold mating with the external mold. Both the external mold and the internal mold are divided into an upper portion and a lower portion symmetrically with the upper portion, namely the upper mold and the lower mold, along the horizontal direction. The molds for forming cross direction through hole are respectively fixed on the upper external mold and the upper internal mold. The upper mold comprises an upper external mold and an upper internal mold in the upper external mold, and is provided with a fixed rod with a fixed piece. The lower mold comprises a lower external mold and a lower internal mold in the lower external mold. Finally, the special mould for flow process is divided into three portions: the first portion is the lower external mold, the second portion is the lower internal mold, and the third part is the upper internal mold and the upper external mold. The utility model is suitable for wall plate production, in particular for molding a one-off forming wall plate mould having both longitudinal and cross directions through holes for flow process.
Description
Technical field
The utility model relates to a kind of wallboard mould that is provided with vertical and horizontal through hole, especially relates to a kind of one-time formed wallboard mould that is provided with Gong the continuous productive process of vertical and horizontal through hole.
Background technology
Chinese architecture market has entered fast at present, the sustainable development stage, and 20 years from now on, investment scales of fixed assets such as the municipal capital construction of China, urban housing technological transformation, real estate will keep a higher level.Requirement to wall body structure and materials for wall is also more and more higher.Wallboard with light weight, insulation, fire prevention, environment protecting and power-saving will more and more be widely used.
In wallboard application, the thin-wall macro-aperture rate wallboard that is provided with vertical and horizontal through hole is received by the market most.Its reason is that the beneficial effect of this architectural feature is to guarantee working strength, meeting under the prerequisite of the every index of up-to-date JG/TI69-2005 standard, and the saving material usage of maximizing reduces cost of material.Under same recipe, this wallboard is compared with the wallboard of borehole structure, can keep minimum surface density, and the wallboard body is light, not only meets the lightweight requirement, but also is convenient to install; The 2nd, this wallboard is provided with vertically, cross through hole, be convenient to threading and walk installing and fixing of pipe and other annex, and the destruction wall body structure of need not slotting had both kept body of wall firm, and metope is attractive in appearance complete, also reduces the later stage installation workload.The 3rd, the wallboard of this structure can liner foam or Sound-proof material, has the multifunctional top grade wallboard thereby make.
Though above-mentioned wallboard has above many advantages, because the template complex structure, the rib below manufacture craft difficulty, the especially cross through hole when flat-die is made, owing to stopping of cross through hole mould becomes the dark face rib, can't be cast.Existing wallboard manufacture machinery, as extruding, extrusion shaping machine, wallboard manufacture equipment such as single formwork erection or vertical cassette form moulding machine all can not effectively be finished the moulding of the wallboard of this architectural feature and make.This class wallboard not only rests on the handicraft workshop stage at present, and can only be post forming (i.e. prior casting rib serves as the part internal mold with these ribs then and carries out hand teeming and form).
Some enterprise adopts " two sides upset cloth " technology, this technology is undertaken " upset " to the demifacet wallboard of making by " roll-over table ", by " upset ", make the dark face rib of difficult casting below the cross through hole become above the cross through hole easily bright rib of casting, thereby slip can be distributed into smoothly.Though this technology can effectively solve the problem of the difficult casting of dark face rib under the cross through hole, and compared very much progress than handicraft workshop, speed of production increases.But the multiple working procedure in wallboard is made can only be finished on " roll-over table " such operating platform, and actual production speed per capita is difficult to further raising.
Summary of the invention
The purpose of this utility model is the special construction at above-mentioned wallboard, a kind of mould that need not just can be smoothly cast smoothly to the dark face rib of difficult casting below the cross through hole by " upset " is provided, and the invention of this mould provides feasibility for the continuous productive process of wallboard.Utilize this mould,, not only realized the mechanization operation, and realized the quick casting of wallboard by pipelining.
Incapability is handwork or mechanization operation, the one-shot forming technique of this class wallboard generally has following ten multiple working procedures: comprise that bottom is once cast, cloth muscle (Gridding cloth etc.), bottom second casting, vibration in the middle of the bottom, bottom rib casting, middle and upper part rib casting, vibration, operations such as surface layer is once cast, the middle cloth muscle (Gridding cloth etc.) of surface layer, surface layer second casting, vibration.In order to reach quick casting, must set up a plurality of operating platforms, make a procedure have an operating platform, thereby improve effective Production Time, realize casting fast.To decompose operation respectively on a plurality of operating platforms to multiple working procedure, have only the pipelining of application to realize.
In order to achieve the above object, the utility model has mainly adopted following technical scheme to realize.Mould of the present utility model mainly is made up of external mold and the internal mold supporting with it, internal mold and external mold along continuous straight runs be divided into upper and lower two parts (with about symmetry be advisable), promptly be divided into upper and lower two halves pair mould.The mould that is used for making cross through hole be separately fixed at first secondary on outer mold.Like this, insert second secondary internal mold after finishing bottom casting, also do not insert first secondary internal mold this moment, because the mould of cross through hole is to be fixed on first secondary mould, so the dark face rib below this moment cross through hole becomes bright rib.Therefore, this mould casting that need not just can be well on by " upset " to the rib below the cross through hole.
Described first secondary mould is made up of half secondary external mold and the half secondary internal mold be located in the half secondary external mold, and is provided with fixed bar, and fixed bar is provided with stator.Described second secondary mould also is made up of half secondary external mold and the half secondary internal mold be located in the half secondary external mold.
According to the wallboard production process, this secondary mould is divided into three parts: first is second secondary external mold, and second portion is second secondary internal mold, and third part is first secondary internal mold and first secondary external mold.This mould can carry out pipelining.
This mould in the method for pipelining is: at first put into second external mold on streamline, then bottom is cast (comprising once multiple working procedures such as casting, Gridding cloth, second casting and vibration); Moreover on streamline, put into second secondary internal mold, then the rib below the cross through hole is cast; Last on streamline, put into first secondary outer mold, divide then to the cross through hole centre, top rib and surface layer cast (comprise that rib casting, vibration, surface layer are once cast, multiple working procedures such as Gridding cloth, second casting and vibration).
The utility model is applicable to the making wallboard.Be specially adapted to make the one-time formed wallboard of the confession continuous productive process that is provided with vertical and horizontal through hole.
The utility model compared with prior art has following obvious advantage and innovation.
(1) makes below the cross through hole dark rib become bright rib and realized one-shot forming
This mould does internal mold and external mold as a wholely to consider in design process, the one, interior external mold along continuous straight runs is divided into two parts up and down, stopping that the cross through hole mould that rib is cast below the cross through hole is connected on the first half mould.Behind the bottom of having cast, put into the latter half internal mold, rib below the cross through hole is cast.Below finishing cross through hole, put into the first half internal mold after the casting of rib again, make the dark rib of original difficult casting become bright rib, need not also can finish the casting of this rib, thereby the one-shot forming that has realized wallboard is made by " upset ".
(2) can carry out pipelining and realize that wallboard casts fast.
The utility model adopts a secondary mould is divided into two halves pair up and down, again according to wallboard production process assembly jig, for pipelining provides feasibility: at first put into second secondary external mold on streamline, the bottom of wallboard is cast.Put into second secondary internal mold after having watered bottom, to wallboard the rib below the cross through hole mould of difficult casting cast.After having watered this part rib, put into first secondary mould again on streamline, the panel on all the other ribs and upper strata is cast, so far wallboard completes.After maintenance after a while, just can the demoulding.Owing to be pipelining, the ten multiple working procedures decomposition that wallboard is made is carried out on more than ten operating platforms, make the per pass operation have an operating platform, saved production of units effective time, speed of production is fast, can reach per minute and produce the speed of a wallboard, its speed of production is manual more than 10 times of doing.Thereby brought into play mechanical efficiency greatly, realized that wallboard casts fast.
(3) alleviated operator's labour intensity
The utility model has thoroughly changed the method for traditional manual production wallboard, has also changed the operational sequence of two sides upset.Mould of the present utility model can enter streamline, has replaced manual manufacture with the mechanization streamline, and the moulding that only needs 4 to 5 operators just can finish wallboard on general every streamline is made, and labour intensity alleviates greatly.
The utility model is applicable to the making wallboard.Be specially adapted to make the one-time formed wallboard of the confession continuous productive process that is provided with vertical and horizontal through hole.
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail:
Description of drawings
Fig. 1 is the utility model overall structure sectional view.
Fig. 2 is first secondary mould structure schematic diagram of the utility model.
Fig. 3 is second secondary mould structure schematic diagram of the utility model.
The specific embodiment
As shown in Figure 1, the utility model mainly is made up of external mold 1 and the internal mold 2 supporting with it, internal mold 2 and external mold 1 along continuous straight runs be divided into upper and lower two parts (with about symmetry be advisable), promptly be divided into upper and lower two halves pair mould.The mould 3 that is used for making cross through hole be separately fixed at first secondary on outer mold 2,1.Like this, insert second secondary internal mold 7 after finishing bottom casting, also do not insert first secondary mould 2 this moment, because the mould of cross through hole 3 is to be fixed on first secondary mould 2, so the dark face rib below this moment cross through hole becomes bright rib.Therefore, this mould casting that need not just can be well on by " upset " to the rib below the cross through hole.
As shown in Figure 2, first secondary mould is made up of first secondary external mold 1 and first secondary internal mold 2 of being located in first secondary external mold 1, also is provided with cross through hole 3, and is provided with fixed bar 4, and fixed bar 4 is provided with stator 5.
As shown in Figure 3, second secondary mould also is made up of second secondary external mold 8 and second secondary internal molds 7 of being located in second secondary external mold 8.Also be provided with fixed bar 6 and stator 9 above.
Described first secondary mould is made up of half secondary external mold 1 and the half secondary internal mold 2 be located in the half secondary external mold 1, and is provided with fixed bar 4, and fixed bar 4 is provided with stator 5.Described second secondary mould also is made up of half secondary external mold 8 and the half secondary internal molds 7 be located in the half secondary external mold 8.Also be provided with fixed bar 6 above.
Can be divided into three parts to this pair for the pipelining mould at last: first is second secondary external mold, and second portion is second secondary internal mold, and third part is first secondary internal mold and first secondary external mold.
The utility model is applicable to the making wallboard.Be specially adapted to make the one-time formed wallboard of the confession continuous productive process that is provided with vertical and horizontal through hole.
Claims (2)
1. one-shot forming wallboard mould that is provided with the confession continuous productive process of vertical and horizontal through hole, formed by external mold (1) and the internal mold (2) supporting with it, it is characterized in that internal mold (2) and external mold (1) along continuous straight runs are divided into upper and lower two parts, promptly be divided into the secondary mould of upper and lower two halves, the mould (3) that is used for making cross through hole is separately fixed on first secondary interior outer mold (2), (1).
2. the one-shot forming wallboard mould that is provided with the confession continuous productive process of vertical and horizontal through hole according to claim 1, it is characterized in that described first secondary mould is made up of half secondary external mold (1) and the half secondary internal mold (2) be located in the half secondary external mold (1), and be provided with fixed bar (4), fixed bar (4) is provided with stator (5), described second secondary mould also is made up of half secondary external mold (8) and the half secondary internal mold (7) be located in the half secondary external mold (8), also is provided with fixed bar (6) above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201075330U CN201009342Y (en) | 2006-09-11 | 2006-09-11 | One-shot forming wallboard mold for supplying flowline production arranged with vertical and horizontal through hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201075330U CN201009342Y (en) | 2006-09-11 | 2006-09-11 | One-shot forming wallboard mold for supplying flowline production arranged with vertical and horizontal through hole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201009342Y true CN201009342Y (en) | 2008-01-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2006201075330U Expired - Fee Related CN201009342Y (en) | 2006-09-11 | 2006-09-11 | One-shot forming wallboard mold for supplying flowline production arranged with vertical and horizontal through hole |
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| Country | Link |
|---|---|
| CN (1) | CN201009342Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101439553B (en) * | 2008-12-30 | 2010-06-16 | 朱春生 | Method for pouring and molding large scale disposal wallboard and mould carriage thereof |
-
2006
- 2006-09-11 CN CNU2006201075330U patent/CN201009342Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101439553B (en) * | 2008-12-30 | 2010-06-16 | 朱春生 | Method for pouring and molding large scale disposal wallboard and mould carriage thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080123 |