CN201004974Y - Chocolate melting system - Google Patents
Chocolate melting system Download PDFInfo
- Publication number
- CN201004974Y CN201004974Y CNU2007201037259U CN200720103725U CN201004974Y CN 201004974 Y CN201004974 Y CN 201004974Y CN U2007201037259 U CNU2007201037259 U CN U2007201037259U CN 200720103725 U CN200720103725 U CN 200720103725U CN 201004974 Y CN201004974 Y CN 201004974Y
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- chocolate
- reducing mechanism
- melting
- constant temperature
- storage tube
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Abstract
The utility model discloses a melting device for lumping chocolate, which comprises a reducing mechanism for lumping chocolate and an extruding machine for melting chocolate under constant temperature which are connected with each other. A first conveyor is arranged on the front of the reducing mechanism which is composed of a rolling device and a high speed disintegrator, wherein the rolling device is used to receive and shatter the lump chocolate, the high speed disintegrator is used to disintegrate the shattered chocolate. A second conveyor, the extruding machine for melting chocolate under constant temperature and a reservoir for depositing the meticulously milled chocolate are connected to each other sequentially. The utility model employs the principle of rotational shear and the system of shattering-firstly and melting-secondly, the melting speed and the production volume are greatly improved owing to continuously shattering, transient melting, low-temperature and heat preservation, thereby primary characteristic of materials are maintained to the utmost extent. Besides, fully-automatic computers are employed to control the system, then some relative parameters can be finished by guide from the dispensing menu, which is characterized by owning humanized operating interface, temperature controlling, process monitoring, message warning and breakdown reminding, having the advantages of convenient and accurate control.
Description
Technical field
The utility model relates to the block chocolate melting systems of a kind of bulk chocolate melting systems, particularly a kind of continuous operation, belongs to machinery manufacturing technology field.
Background technology
Block chocolate or substitute of cocoa fat are through mechanical crushing, electric smelting, and becoming can flowing liquid shape chocolate mass.After passing through further meticulous refinement again, chocolate mass is fine and smooth more, and local flavor is purer, by subsequent processing chocolate mass is carried out deep processing then, can be made into chocolate sugar and other chocolate goods with certain body.
Existing chocolate bar smelting technology commonly used has:
1, manually block chocolate mass monoblock is deposited in the big melting pot, by heating slow fusing.
2, manually chocolate bar is knocked with hard device and smash, and then fragment is rendered in the melting pot, realize chocolate fusing by long-time heating.
Above-mentioned two kinds of methods all are that to rely on manually be main, its shortcoming is: fusing time is long, production efficiency is low, intensity is big, floor space is big, energy resource consumption is many and be unfavorable for environmental sanitation, and chocolate color and luster, luminosity, interior tissue and quality own are had adverse influence.
The utility model content
The technical problems to be solved in the utility model provides the block chocolate melting systems that a cover adopts the continuous operation of procedure auto-control, this system architecture compactness, rationally distributed, and whole process is a closed circulation, safe and sanitary, the automaticity height, manufacture craft is continuous, constant product quality.
For solving the problems of the technologies described above, the block chocolate melting systems of the utility model is connected and composed by block chocolate powder crushing device and chocolate constant temperature fusing extruder.
Described reducing mechanism is block chocolate and it is carried out broken roll device and the high speed reducing mechanism that the chocolate after being broken is pulverized is connected and composed by being used to receive.
Described roll device is single-stage roller mill or multistage roll device.
Described multistage roll device comprises elementary roller mill and the further broken secondary roller mill of chocolate to passing through coarse crushing that block chocolate is carried out coarse crushing at least.
Described high speed reducing mechanism is single-stage high-speed pulverizer or multistage high speed reducing mechanism.
Be provided with first conveyer that is used for block chocolate is transported to described reducing mechanism before the described reducing mechanism; Described first conveyer is belt conveyor, drag conveyor, conveying worm or its any combination.
Be provided with second conveyer that is used for the chocolate after pulverizing is transported to constant temperature fusing extruder between described reducing mechanism and the constant temperature fusing extruder; Described second conveyer is belt conveyor, conveying worm, drag conveyor or its any combination.
Described constant temperature fusing extruder is provided with liquid level detector, warning device and/or feedback information temperature control equipment.
Be provided with meticulous stirring storage tube after the described constant temperature fusing extruder, described meticulous stirring storage tube is made of triple-spool, heat exchanger and the valve regulated device of the two-way rotation of storage tube body, angle and controllable rotation speed; Described triple-spool is positioned on the shaft of described meticulous stirring storage tube, and described heat exchanger is positioned at the inwall of described meticulous stirring storage tube.
The relevant image data of each unit is as the input data of computer, and the relevant parameters such as rotating speed, temperature of adjusting each unit by programme-control are realized the automation control of whole system.Needed shape of product and plasticity realize by dynamic roll-in; this direct control pressurer system makes the fluctuation of product minimize; the setting of the servomotor gap adjustment system that can in very large range carry out the operating pressure setting and be correlated with guarantees that machine has greatest flexibility.Roll-in, detection and mode of operation relevant with program in the operation interface show have related parameter to instruct by the prescription menu and finish with figure.Elementary roller mill is measured the various parameters of material automatically by the roll inductor, and the various data of servomotor are controlled.Equally, adjust the every data of secondary roller mill automatically, finish the operation that the secondary roll is pulverized by the inductor feedback signal.The secondary roller mill is connected by conveying worm with high speed disintegrator, by measured the flow of material automatically by programme controlled high speed disintegrator, adjusts rotary speed automatically, and material is pulverized automatically.Send into by the strict fusing extruder of controlling of computer by conveying worm through the chocolate particles that high speed centrifugation is pulverized.Granular chocolate mass is molten into chocolate mass rapidly under optimum process condition, and flows directly into chocolate meticulous stirring storage tube and carry out meticulous refinement.Because whole process of production is followed the tracks of control by computer, so various control system can accurately reach technological requirement, has chocolate original viscosity and Diaspora Performance, makes chocolate mass have natural cocoa aroma and strong milk fragrance.
After adopting such system, the utility model brings following beneficial effect:
1, native system adopts computer-controlled roll unit that material is carried out the roll pulverizing, and the transient melting under heat insulation helical stir of the molecule after the pulverizing is a liquid.Therefore native system have easy to operate, burn-off rate is fast, efficient is high, automaticity is high, the output advantages of higher.
2, native system adopts the temperature of system program control fusing, the soak zones of low temperature from the high temperature melting zone switches to automatically under out of order situation, and feasible under any circumstance every technical parameter index all keeps good stable.
3, native system is the compact device of new technology, and it will continue to become more meticulous production application on the melt processed of chocolate mass, finishes high speed shear, the whole process of fusing shearing in the control temperature, and good crystallization effect and quick fusing effect are arranged.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is the block chocolate melting systems schematic diagram of the utility model;
Fig. 2 is the block chocolate melting systems control schematic diagram of the utility model;
Fig. 3 is the chocolate roller mill control of a utility model schematic diagram;
Fig. 4 is the chocolate constant temperature fusing of a utility model extruder control schematic diagram;
Fig. 5 is the chocolate meticulous stirring storage tube control schematic diagram of the utility model.
The specific embodiment
Fig. 1, Fig. 2 are respectively block chocolate melting systems schematic diagram of the utility model and control schematic diagram.Block chocolate melting systems is the combined system of seven units, and order is successively: belt conveyor 1, preliminary roller mill 2, secondary roller mill 3, wolf's fang formula high speed disintegrator 4, conveying worm 5, constant temperature fusing extruder 6, meticulous stirring storage tube 7.Specific implementation process is as follows: block chocolate mass is by belt conveyor 1, this moment, material inductor signal input controller started elementary roller mill 2, by the various data of roll inductor adjustment signal controlling servomotor and variable-frequency motor, by process procedures setting carrying out work; Enter into next process then, start secondary roller mill 3 automatically, the feedback signal of material is adjusted the every data of secondary roller mill automatically, carry out secondary roll crushing operation by inductor; Deliver to wolf's fang formula high speed disintegrator 4 again, by what, the block size of inductor according to material.Setting wolf's fang formula high speed disintegrator 4 by process procedures pulverizes automatically; Enter conveying worm 5 immediately, material is transported to constant temperature fusing extruder 6 by conveying worm 5, the material inductor is adjusted every data such as speed, fusion temperature of constant temperature fusing extruder 6 automatically according to the feedback signal of material situation, last material enters meticulous stirring storage tube 7, meticulous stirring storage tube 7 carries out every data adjustment according to the proportion of material, thereby obtains standard compliant chocolate mass.Among Fig. 2, node A, B, C, D, E, F, G, a, b represent the various related datas of the material of collection respectively, this image data is imported data as computer, adjusts the automation control that control parameters such as rotating speed, fusion temperature realize whole system by programme-control.
Its core of the utility model is to utilize centrifugal high speed shear, its structure is an independently system of a compactness, under comprehensive control of programmable logic controller (PLC) PLC (Programmable Logic Controller), make it synthesize the full automatic block chocolate process equipment of a cover, it is simple and reasonable, than the much cleaner safety of traditional manually-operated, quality is better, overcome original inefficiency fully, big and working time of energy resource consumption such as grows at drawback, and energy serialization production and user-centered interface operation, there is related parameter to instruct and finishes by the prescription menu, simple to operate.And native system has the prompting of process monitoring warning message and relevant fault, can be fit to the ultra-fine grinding and the fusing of various block foods fully.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.
Claims (9)
1. the chocolate melting systems of bulk is connected and composed by block chocolate powder crushing device and chocolate constant temperature fusing extruder (6).
2. according to the described system of claim 1, it is characterized in that: described reducing mechanism is block chocolate and it is carried out broken roll device and the high speed reducing mechanism (4) that the chocolate after being broken is pulverized is connected and composed by being used to receive.
3. according to the described system of claim 2, it is characterized in that: described roll device is single-stage roller mill or multistage roll device.
4. according to the described system of claim 3, it is characterized in that: described multistage roll device comprises elementary roller mill (2) and the further broken secondary roller mill (3) of chocolate to passing through coarse crushing that block chocolate is carried out coarse crushing at least.
5. according to the described system of claim 2, it is characterized in that: described high speed reducing mechanism (4) is single-stage high-speed pulverizer or multistage high speed reducing mechanism.
6. according to the described arbitrary system of claim 1-5, it is characterized in that: be provided with first conveyer that is used for block chocolate is transported to described reducing mechanism before the described reducing mechanism; Described first conveyer is belt conveyor (1), drag conveyor, conveying worm or its any combination.
7. according to the described arbitrary system of claim 1-5, it is characterized in that: be provided with second conveyer that is used for the chocolate after pulverizing is transported to constant temperature fusing extruder (6) between described reducing mechanism and the constant temperature fusing extruder (6); Described second conveyer is belt conveyor, conveying worm (5), drag conveyor or its any combination.
8. according to the described arbitrary system of claim 1-5, it is characterized in that: described constant temperature fusing extruder (6) is provided with liquid level detector, warning device and/or feedback information temperature control equipment.
9. according to the described arbitrary system of claim 1-5, it is characterized in that: also comprise being positioned at constant temperature fusing extruder (6) meticulous stirring storage tube (7) afterwards, described meticulous stirring storage tube (7) is made of triple-spool, heat exchanger and the valve regulated device of the two-way rotation of storage tube body, angle and controllable rotation speed; Described triple-spool is positioned on the shaft of described meticulous stirring storage tube (7), and described heat exchanger is positioned at the inwall of described meticulous stirring storage tube (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201037259U CN201004974Y (en) | 2007-03-02 | 2007-03-02 | Chocolate melting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201037259U CN201004974Y (en) | 2007-03-02 | 2007-03-02 | Chocolate melting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201004974Y true CN201004974Y (en) | 2008-01-16 |
Family
ID=39000908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201037259U Expired - Fee Related CN201004974Y (en) | 2007-03-02 | 2007-03-02 | Chocolate melting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201004974Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101982083A (en) * | 2010-09-21 | 2011-03-02 | 施军达 | Chocolate melting furnace |
| CN110339904A (en) * | 2019-07-04 | 2019-10-18 | 安徽佳源油脂有限公司 | A kind of bulk shortening is broken to melt integration apparatus in advance |
-
2007
- 2007-03-02 CN CNU2007201037259U patent/CN201004974Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101982083A (en) * | 2010-09-21 | 2011-03-02 | 施军达 | Chocolate melting furnace |
| CN101982083B (en) * | 2010-09-21 | 2012-07-04 | 宁波锦春电器有限公司 | Chocolate melting furnace |
| CN110339904A (en) * | 2019-07-04 | 2019-10-18 | 安徽佳源油脂有限公司 | A kind of bulk shortening is broken to melt integration apparatus in advance |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080116 |