CN201003030Y - On-line reinforced glass production facility - Google Patents
On-line reinforced glass production facility Download PDFInfo
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- CN201003030Y CN201003030Y CNU2007200033157U CN200720003315U CN201003030Y CN 201003030 Y CN201003030 Y CN 201003030Y CN U2007200033157 U CNU2007200033157 U CN U2007200033157U CN 200720003315 U CN200720003315 U CN 200720003315U CN 201003030 Y CN201003030 Y CN 201003030Y
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Abstract
The utility model relates to an on-line toughened glass production device which can solve the problems of the large investment and high production cost of the prior device. The utility model comprises a glass tank furnace, a flat glass molding device, a roll table and an annealing device arranged on the roll table; wherein, an on-line glass plate cutting device is arranged on the roll table of the glass plate malleable solid temperature section in the annealing device; a roll table toughened glass heat treatment device is arranged on the roll table behind the on-line glass plate cutting device; the malleable solid temperature section is a roll table section with the temperature of 650 to 900 DEG C; a heating device making the temperature of the roll table higher than that of the corresponding glass is respectively at the roll wheels corresponding to the upper mould pressing roll wheels, the upper mould pressing roll wheels and the lower mould pressing roll wheels; and a flame ablation device of the peripheral burr of the cut glass plate is arranged between the on line glass plate cutting device and the annealing device on the roll table. Thereby, the utility model has the advantages of small investment, low production cost and high production efficiency.
Description
Technical field
The utility model relates to a kind of glass manufacturing apparatus, particularly relates to a kind of online toughened glass production unit.
Background technology
The toughened glass reinforcing glass that promptly quenches is when the glass even heating is reached softening temperature, with heat-eliminating mediums such as pressure airs and the glass of making.There is uniform stress in this glass surface.Thereby can improve the physical strength and the thermal shock resistance of glass.The bending strength of toughened glass than the big 3-5 of undressed glass doubly can reach the 150-250 MPa, and thermal stability improves 3-4 doubly, can stand 200-250 ℃ the temperature difference sudden turn of events, formed the particle of no sharp corners when broken, very little to the human injury, be the most widely used shatter proof glass.
At present, the production method commonly used with sheet glass production toughened glass is: cutting, 600-900 ℃ roasting and thermal treatment.Wherein thermal treatment is that the formed glass that moves on roller-way after the roasting cools off with high-speed air, and equipment used claims roller bed type toughened glass thermal treatment unit.
Discover through the inventor: the toughened glass roasting process need consume a large amount of heats, makes production cost up to 39 yuan, and equipment complexity, investment are big, and medium scale production line just needs 1,200,000 yuan of investments.
Now, the production unit commonly used of sheet glass comprises: glass melting furnace, formed from plate glass device, roller-way and be fitted in annealing device on the roller-way successively.
Summary of the invention
The purpose of this utility model is to overcome the above-mentioned defective of prior art, provides a kind of facility investment little, the online toughened glass production unit that production cost is low.
For achieving the above object, the online toughened glass production unit of the utility model comprises glass melting furnace, formed from plate glass device, roller-way and be fitted in annealing device on the roller-way, its special feature is to be fitted with online sheet glass cutting unit on the roller-way of the plastic solid temperature section of the sheet glass in annealing device, is fitted with roller bed type toughened glass thermal treatment unit on the roller-way after the online sheet glass cutting unit.So design, it is the combination of existing sheet glass production unit and existing toughened glass production unit, has saved calciner investment and roasting energy cost in the toughened glass production unit, has simplified the annealing device in the former sheet glass production line.Greatly reduce facility investment, significantly saved energy cost.Under the same industrial scale condition, original toughened glass investment of production equipment is 1,200,000 yuan, production cost is 39 yuan/square metre, and the utility model equipment of on original flat glass production line, transforming, the investment that increases only has 500,000 yuan, only 25 yuan/square metre of production costs, it is little to have a facility investment, the advantage that production cost is low.
As optimization, plastic solid temperature section is that temperature is 650-900 ℃ a roll segments.So design, cutting property is better.
As optimization, online sheet glass cutting unit comprises last molding roller that disposes relatively up and down and the following molding roller that is fitted in the roller-way, last molding roller all is equipped with the mold pressing frame of relative distribution with following molding roller outer rim, mold pressing frame inner edge shape is identical with toughened glass with size, is furnished with the linear speed synchronous device between last molding roller and the following molding roller; Or comprise with roller-way in the outer rim of the relative up and down distribution of one of them running roller the last molding roller of mold pressing frame is housed, last molding roller mold pressing frame inner edge shape is identical with toughened glass with size, is furnished with the linear speed synchronous device between last molding roller and this running roller; Or comprise with roller-way in the outer rim of the relative up and down distribution of one of them running roller the last molding roller of horizontal mold pressing rib is housed, also are furnished with the corresponding cutters in toughened glass both sides on the roller-way with horizontal mold pressing rib mold pressing, the shape of the horizontal mold pressing rib of last molding roller is identical with the toughened glass outer lateral edges with size, is furnished with the linear speed synchronous device between last molding roller and this running roller.So design, the convenient selection is suitable for.
As optimization, the linear speed synchronous device is intermeshing the cogging and lower gear of going up molding roller and following molding roller or being furnished with respectively with the corresponding running roller of last molding roller; Described molding roller, the molding roller and all be furnished with the heating unit that makes the running roller temperature be higher than this place's glass temperature down gone up with the corresponding running roller of last molding roller.So design, can better satisfy the needs of glass-cutting.
As optimization, the flame ablation device of the sheet glass outer rim burr of roller-way after also being furnished with cutting between online sheet glass cutting unit and the annealing device.So design helps guaranteeing quality product.
As optimization, the flame ablation device is the flame gun of controlling automatically.So design, convenient configuration.
After adopting technique scheme, it is little that the online toughened glass production unit of the utility model has facility investment, and production cost is low, advantage of high production efficiency.
Description of drawings
Fig. 1 is the structural representation of the online toughened glass production unit of the utility model;
Fig. 2 is the roller-way of first kind of embodiment of the online toughened glass production unit of the utility model and the side-looking structural representation of last molding roller part;
Fig. 3 is the side-looking structural representation of the roller-way of second kind of embodiment of the online toughened glass production unit of the utility model, last molding roller and following molding roller part;
Fig. 4 is the last molding roller of second kind of embodiment of the online toughened glass production unit of the utility model and the main TV structure synoptic diagram of following molding roller part;
Fig. 5 is the last molding roller of first kind of embodiment of the online toughened glass production unit of the utility model and corresponding with it running roller main TV structure synoptic diagram partly;
Fig. 6 is the side-looking structural representation of the roller-way of the third embodiment of the online toughened glass production unit of the utility model, last molding roller and cutters part;
Fig. 7 is the last molding roller of the third embodiment of the online toughened glass production unit of the utility model and corresponding with it running roller main TV structure synoptic diagram partly.
Embodiment
Do further explanation below in conjunction with accompanying drawing and specific examples:
Embodiment one, shown in Fig. 1,2 and 5, the online toughened glass production unit of the utility model comprises glass melting furnace, formed from plate glass device 2, roller-way and be fitted in annealing device 3 on the roller-way, be fitted with online sheet glass cutting unit 4 on the roller-way of the plastic solid temperature section of the sheet glass in annealing device 3, be fitted with roller bed type toughened glass thermal treatment unit 5 on the roller-way after the online sheet glass cutting unit 4.Plastic solid temperature section is that temperature is 650-900 ℃ a roll segments.Online sheet glass cutting unit 4 comprise with roller-way in the outer rim of the relative up and down distribution of one of them running roller 8 the last molding roller 61 of mold pressing frame 41 is housed, the mold pressing frame 41 inner edge shapes of last molding roller are identical with toughened glass with size, are furnished with the linear speed synchronous device between last molding roller 61 and this running roller 8; The linear speed synchronous device is to go up molding roller 61 and intermeshingly cog 71 and lower gear 72 with the corresponding running roller 8 of last molding roller is furnished with respectively; Describedly go up molding roller 61 and all be furnished with the heating unit that makes the running roller temperature be higher than this glass temperature with the corresponding running roller 8 of last molding roller.The flame ablation device of the sheet glass outer rim burr of roller-way after also being furnished with cutting between online sheet glass cutting unit 4 and the annealing device 3.The flame ablation device is the flame gun of controlling automatically.
Embodiment two, shown in Fig. 1,3 and 4, the online toughened glass production unit of the utility model comprises glass melting furnace, formed from plate glass device 2, roller-way and be fitted in annealing device 3 on the roller-way, be fitted with online sheet glass cutting unit 4 on the roller-way of the plastic solid temperature section of the sheet glass in annealing device 3, be fitted with roller bed type toughened glass thermal treatment unit 5 on the roller-way after the online sheet glass cutting unit 4.Plastic solid temperature section is that temperature is 650-900 ℃ a roll segments.Online sheet glass cutting unit 4 comprises last molding roller 61 and the following molding roller 62 that is fitted in the configuration relatively up and down in the roller-way, last molding roller 61 all is equipped with the mold pressing frame 41 of relative distribution with following molding roller 62 outer rims, mold pressing frame 41 inner edge shapes are identical with toughened glass with size, are furnished with the linear speed synchronous device between last molding roller 61 and the following molding roller 62; The linear speed synchronous device is that go up that molding roller 61 and following molding roller 62 be furnished with respectively intermeshing cogs 71 and lower gear 72.The described molding roller 61 of going up all is furnished with the heating unit that makes the running roller temperature be higher than this place's glass temperature with following molding roller 62.The flame ablation device of the sheet glass outer rim burr of roller-way after also being furnished with cutting between online sheet glass cutting unit 4 and the annealing device 3.The flame ablation device is the flame gun of controlling automatically.
Embodiment three, shown in Fig. 1,6 and 7, the online toughened glass production unit of the utility model comprises glass melting furnace, formed from plate glass device 2, roller-way and be fitted in annealing device 3 on the roller-way, be fitted with online sheet glass cutting unit 4 on the roller-way of the plastic solid temperature section of the sheet glass in annealing device 3, be fitted with roller bed type toughened glass thermal treatment unit 5 on the roller-way after the online sheet glass cutting unit 4.Plastic solid temperature section is that temperature is 650-900 ℃ a roll segments.Online sheet glass cutting unit 4 comprise with roller-way in the outer rim of the relative up and down distribution of one of them running roller 8 the last molding roller 61 of horizontal mold pressing rib 42 is housed, also are furnished with the corresponding cutters 9 in toughened glass both sides on the roller-way with horizontal mold pressing rib 42 mold pressings, the shape of the horizontal mold pressing rib 42 of last molding roller 61 is identical with the toughened glass outer lateral edges with size, is furnished with the linear speed synchronous device between last molding roller 61 and this running roller 8.The linear speed synchronous device is to go up molding roller 61 and intermeshingly cog 71 and lower gear 72 with the corresponding running roller 8 of last molding roller is furnished with respectively; Describedly go up molding roller 61 and all be furnished with the heating unit that makes the running roller temperature be higher than this place's glass temperature with the corresponding running roller 8 of last molding roller.The flame ablation device of the sheet glass outer rim burr of roller-way after also being furnished with cutting between online sheet glass cutting unit 4 and the annealing device 3.The flame ablation device is the flame gun of controlling automatically.
Claims (6)
1, a kind of online toughened glass production unit, comprise glass melting furnace, formed from plate glass device, roller-way and be fitted in annealing device on the roller-way, it is characterized in that being fitted with online sheet glass cutting unit on the roller-way of the plastic solid temperature section of sheet glass in annealing device, be fitted with roller bed type toughened glass thermal treatment unit on the roller-way after the online sheet glass cutting unit.
2,, it is characterized in that plastic solid temperature section is that temperature is 650-900 ℃ a roll segments according to the described online toughened glass production unit of claim 1.
3, according to claim 1 or 2 described online toughened glass production units, it is characterized in that online sheet glass cutting unit comprises last molding roller that disposes relatively up and down and the following molding roller that is fitted in the roller-way, last molding roller all is equipped with the mold pressing frame of relative distribution with following molding roller outer rim, mold pressing frame inner edge shape is identical with toughened glass with size, is furnished with the linear speed synchronous device between last molding roller and the following molding roller; Or comprise with roller-way in the outer rim of the relative up and down distribution of one of them running roller the last molding roller of mold pressing frame is housed, last molding roller mold pressing frame inner edge shape is identical with toughened glass with size, is furnished with the linear speed synchronous device between last molding roller and this running roller; Or comprise with roller-way in the outer rim of the relative up and down distribution of one of them running roller the last molding roller of horizontal mold pressing rib is housed, also are furnished with the corresponding cutters in toughened glass both sides on the roller-way with horizontal mold pressing rib mold pressing, the shape of the horizontal mold pressing rib of last molding roller is identical with the toughened glass outer lateral edges with size, is furnished with the linear speed synchronous device between last molding roller and this running roller.
4,, it is characterized in that the linear speed synchronous device is intermeshing the cogging and lower gear of going up molding roller and following molding roller or being furnished with respectively with the corresponding running roller of last molding roller according to the described online toughened glass production unit of claim 3; Described molding roller, the molding roller and all be furnished with the heating unit that makes the running roller temperature be higher than this place's glass temperature down gone up with the corresponding running roller of last molding roller.
5,, it is characterized in that the flame ablation device of the sheet glass outer rim burr of roller-way after also being furnished with cutting between online sheet glass cutting unit and the annealing device according to the described online toughened glass production unit of claim 4.
6,, it is characterized in that the flame ablation device is the flame gun of controlling automatically according to the described online toughened glass production unit of claim 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200033157U CN201003030Y (en) | 2007-02-06 | 2007-02-06 | On-line reinforced glass production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200033157U CN201003030Y (en) | 2007-02-06 | 2007-02-06 | On-line reinforced glass production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201003030Y true CN201003030Y (en) | 2008-01-09 |
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ID=39038568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200033157U Expired - Fee Related CN201003030Y (en) | 2007-02-06 | 2007-02-06 | On-line reinforced glass production facility |
Country Status (1)
| Country | Link |
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| CN (1) | CN201003030Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103159397A (en) * | 2013-04-14 | 2013-06-19 | 徐林波 | Plate glass on-line hot-state cutting and toughening technique |
| CN103833199A (en) * | 2012-11-24 | 2014-06-04 | 新余市银龙机电科技有限公司 | Production process of substrate of touch screen protecting glass |
| CN114409239A (en) * | 2022-02-10 | 2022-04-29 | 国玻新创(北京)科技发展有限公司 | Cutting and breaking process of hot glass in production line for manufacturing float glass |
| CN114409236A (en) * | 2022-02-10 | 2022-04-29 | 国玻新创(北京)科技发展有限公司 | Edge-trimming and polishing process of hot glass on production line for manufacturing float glass |
| CN114477753A (en) * | 2022-02-10 | 2022-05-13 | 国玻新创(北京)科技发展有限公司 | Cutting and plate breaking process of hot glass in production line for manufacturing rolled glass |
| CN117142751A (en) * | 2023-09-15 | 2023-12-01 | 青岛融合光电科技有限公司 | Device and process for manufacturing high-generation OLED carrier plate glass |
-
2007
- 2007-02-06 CN CNU2007200033157U patent/CN201003030Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103833199A (en) * | 2012-11-24 | 2014-06-04 | 新余市银龙机电科技有限公司 | Production process of substrate of touch screen protecting glass |
| CN103159397A (en) * | 2013-04-14 | 2013-06-19 | 徐林波 | Plate glass on-line hot-state cutting and toughening technique |
| CN114409239A (en) * | 2022-02-10 | 2022-04-29 | 国玻新创(北京)科技发展有限公司 | Cutting and breaking process of hot glass in production line for manufacturing float glass |
| CN114409236A (en) * | 2022-02-10 | 2022-04-29 | 国玻新创(北京)科技发展有限公司 | Edge-trimming and polishing process of hot glass on production line for manufacturing float glass |
| CN114477753A (en) * | 2022-02-10 | 2022-05-13 | 国玻新创(北京)科技发展有限公司 | Cutting and plate breaking process of hot glass in production line for manufacturing rolled glass |
| CN114477753B (en) * | 2022-02-10 | 2024-03-08 | 国玻新创(北京)科技发展有限公司 | Cutting and breaking process of hot glass on production line for manufacturing rolled glass |
| CN114409239B (en) * | 2022-02-10 | 2024-03-08 | 国玻新创(北京)科技发展有限公司 | Cutting and breaking process of hot glass on production line for manufacturing float glass |
| CN114409236B (en) * | 2022-02-10 | 2024-03-08 | 国玻新创(北京)科技发展有限公司 | Trimming and polishing process for hot glass on float glass manufacturing line |
| CN117142751A (en) * | 2023-09-15 | 2023-12-01 | 青岛融合光电科技有限公司 | Device and process for manufacturing high-generation OLED carrier plate glass |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080109 Termination date: 20160206 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |