CN200981179Y - Small plane cutting polishing machine - Google Patents

Small plane cutting polishing machine Download PDF

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Publication number
CN200981179Y
CN200981179Y CN 200620048682 CN200620048682U CN200981179Y CN 200981179 Y CN200981179 Y CN 200981179Y CN 200620048682 CN200620048682 CN 200620048682 CN 200620048682 U CN200620048682 U CN 200620048682U CN 200981179 Y CN200981179 Y CN 200981179Y
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Prior art keywords
polishing machine
reel cage
facet
wall
guide rail
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Expired - Fee Related
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CN 200620048682
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Chinese (zh)
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钱元胜
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Individual
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Abstract

The utility model belongs to a special-purpose grinding machine field, which relates to a device for cutting and polishing the facet on the solid body such as jewels, glasses and stones. The prior facet polisher has the problems of time and labor wastage and poor accuracy, or poor versatility in the respect of the adaptability of processing product. The utility model provides a facet cutting and polishing machine, which comprises a body, a clamp body, a grinding wheel and a position inductor, wherein the grinding wheel is positioned between the body and the clamp body and fixed with the body, the clamp body is movably connected with the body, the clamp body horizontally moves along the body or moves relative to vertical direction of the grinding wheel, or being capable of swinging in horizontal direction, the position inductor controls the relative position of the clamp body and the grinding wheel. The utility model is capable of manufacturing various convex surface shaped facets with 1-to-100 mm diameter, and the manufacturing output depends on different material quality and size.

Description

A kind of facet cutting and polishing machine
Technical field
The utility model belongs to the special purpose grinder field, relates to a kind of equipment that the cutting facet also polishes on solids such as jewel, glass and stone material.
Technical background
In traditional jewel, glass or other material solid facet production process, often adopt the manual or manual simple anchor clamps that add, as index dial, manipulator, anistree pawl etc., form with manual simple grain is finished, finish from being ground to the process of polishing by the thickness that changes the emery wheel granularity, not only effort, efficient is low, and low precision.Certainly, also there are some equipment to realize certain mechanization at present, still, also can't accomplish good versatility from the applicability aspect of converted products.
The utility model content
The purpose of this utility model provides a kind of automaticity and production high efficiency height, facet cutting and polishing machine that versatility is good.
The utility model provides a kind of facet cutting and polishing machine, comprises lathe bed 1, clamp body 14, emery wheel 20 and position induction device, and emery wheel 20 is between lathe bed and clamp body 14, and is fixing with lathe bed 1; Clamp body 14 flexibly connects with lathe bed 1, and clamp body 14 moves horizontally or moves relative to vertical direction with emery wheel 20 along lathe bed, can also swing in the horizontal direction; The relative position of position induction device control clamp body and emery wheel 20.
In the utility model, horizontal guide rail 2 is equipped with in this facet cutting and polishing bed piece 1 side, and frame is slided along horizontal guide rail 2; Frame is inverted T-shaped, and the side is provided with vertical guide rail 5, and down-feed screw 9 is installed on top, and down-feed screw nut 8 rotation sets are in down-feed screw 9 peripheries; Tabular body of wall 6 is connected with down-feed screw nut 8, makes conduit simultaneously, and vertical guide rail 5 matches and slides up and down along vertical guide rail 5; Body of wall 6 is provided with hole or hole, and reel cage 10 places the hole or the hole of body of wall 6, by body of wall 6 support and with the vertical direction of vertical guide rail 5 on swing; Clamp body 14 is fixed on the reel cage 10 and with reel cage 10 and swings synchronously, and the opening of clamp body 14 is facing to emery wheel 20; Emery wheel 20 is positioned at lathe bed 1 plane, and is fixing with lathe bed 1; The motion of frame, reel cage 10 and body of wall 6 is by motor 11 controls; The position of location sensitive mechanism controls frame, reel cage 10 and body of wall 6 and the pendulum angle of reel cage 10 comprise position sensor 22 and motion control device.
In the utility model, two boards shape body of wall 6 is connected by two parallel down mutually connecting plates 7, forms a square shape frame structure; Two bodies of wall 6 symmetry respectively make conduits, match with the vertical guide rail 5 of frame side; Connecting plate 7 is fixing with down-feed screw nut 8.
In the utility model, frame comprises upper spider 4 and lower carriage 3, and upper spider 4 is square shape, and lower carriage 3 is down " U " font, and upper spider 4 and lower carriage 3 are fixed in vertical direction, support wallboard 3 and move.Lower carriage slides on guide rail, and supports upper bracket; Upper spider is provided with vertical guide rail, can with the body of wall relative motion.Down-feed screw 9 is fixed on the upper spider.
In the utility model, position sensor 22 (and corresponding metal probe) is installed in lathe bed 1, connecting plate 7 respectively, be fixed on the connecting plate of connector 16 on the reel cage and feed screw nut 8; Motion control device comprises industrial computer, motion control card, display screen and power supply; Motion control device is installed in the lathe bed 1.
In the utility model, motion control device comprises that the micro computer of compositions such as industrial computer, motion control card, display screen and power supply controls device totally.The electrical equipment control principle is as follows:
Figure Y20062004868200051
Motion control device can carry out the parameter input by keyboard and man-machine interface, sends signal instruction, thereby finishes the processing of various facets.
Industrial computer is an industrial control computer, also is called industrial personal computer (Industrial PersonalComputer-IPC, the English IPC that is called for short).Saying that industrial computer is popular is exactly the computer that designs for industry spot specially.Also can be understood as industry computer or industrial computer.
Control device adopts industrial computer as host computer, transmit the processing stage instruction to a multi-axis motion control card as slave computer, motion control card is converted into motor position with processing stage and drives signal, thereby motor-driven is finished corresponding rotating cycle and driven corresponding mechanical device and finish corresponding mechanical movement.
All electrical control parts are installed in the jamproof Electric Appliance Cabinet, and start, stop etc. being controlled on the guidance panel that button is installed in Electric Appliance Cabinet.
In the utility model, the position sensor that is installed in lathe bed 1 is used to examine which emery wheel place that is in of clamp body, be installed in the horizontal level that position sensor on the connecting plate 7 is used to examine clamp body, be installed in the upright position that position sensor on the connecting plate of feed screw nut 8 is used to examine clamp body, be installed in the pendulum angle that position sensor on the connector 16 is used to examine clamp body.
In the utility model, motor is used to drive screw mandrel or axle the most nearby.
In the utility model, clamp body 14 is used to clamp to be processed, can be fixed on the reel cage 10 by fastener 15.
In the utility model, can replace motor 11 by dial 12 or deceleration turbine casing 13, thereby by dial or deceleration turbine casing control reel cage.
In the utility model, emery wheel 20 can be set number as required, for example, and 1-5.
In the utility model, emery wheel 20 levels place in the lathe bed 1.
In the utility model, the scope that left and right sides reel cage 10 waves can for 100 degree with interior or bigger, so that finish from coarse to fine to the processing of polishing from all angles.
In the utility model, this facet cutting and polishing machine also comprises the button of controlling that controls start and stop, and controls button and display screen and can be installed in lathe bed 1 side.
In the utility model, horizontal screw lead 21 can be installed in facet cutting and polishing bed piece side, nut is installed in the gantry base side simultaneously, the nut rotation set is in the horizontal screw lead periphery; Move by motor-driven horizontal screw lead 21, frame is slided along horizontal guide rail 2, and, drive horizontal screw lead and on corresponding station, finish the back and forth motion mode of shake of horizontal direction front and back at the positive and reverse steering varying cyclically of corresponding station by motor.A station is corresponding to an emery wheel.
In the utility model, the mode by the motor-driven leading screw rotates can be converted into rectilinear motion to circular motion, and working machine is moved on guide rail.
In the utility model, metal probe can be respectively by the metal probe on the connecting plate 7, be installed in metal probe on the reel cage axle and the sensing chip 33 at horizontal guide rail place serves as, institute's position sensor all adopts inductance approach switch.When the motion that metal probe is installed moved to distance of reaction, corresponding sensor sent signal and informs that the motion control card motion puts in place.
In the utility model, the size of each part is decided on the specific requirement of processing, and connects in a conventional manner.Each standard component such as guide rail, leading screw, bearings etc. can be bought from market, and other parts can be according to drawing customization processing.
The utility model adopts several high-precision servo motors to control faceted position of pending sample and angle, finishes from coarse to fine to the full-automation processing of polishing.The utility model has following characteristics:
A. can be used for processing the processing of various facet facet processing and various convex bodies;
B. adopt high-performance to control device, a people can control multiple devices simultaneously totally, and production efficiency greatly improves;
C. adopt modularized design, but to automation degree of equipment regulated at will and combination.
The utility model can be processed from the facet of the various convex body shapes of 1-100 mm dia, and the output of processing is looked the difference of material, size and difference.
Description of drawings
Fig. 1 and Fig. 2 are the stereogram of facet cutting and polishing machine.
Wherein, the 1st, lathe bed, the 2nd, horizontal guide rail, the 3rd, lower carriage, the 4th, upper spider, the 5th, vertical guide rail, the 6th, wallboard, the 7th, connecting plate, the 8th, down-feed screw nut, the 9th, down-feed screw, the 10th, reel cage, the 11st, motor, the 12nd, dial, the 13rd, deceleration turbine casing, the 14th, clamp body, the 15th, fastener, the 16th, connector, the 18th, emery wheel, the 21st, horizontal screw lead, the 22nd, position induction device, the 33rd, sensing chip.
The specific embodiment
Embodiment 1
As shown in Figure 1, facet cutting and polishing machine of the present utility model comprises lathe bed, horizontal guide rail, frame (comprising lower carriage and upper spider), vertical guide rail, wallboard, connecting plate, down-feed screw nut, down-feed screw, left and right sides reel cage, motor, clamp body, fastener, connector, emery wheel, horizontal screw lead and position induction device etc.
Lathe bed 1 one sides are equipped with horizontal guide rail 2, and opposite side is installed horizontal screw lead 21, and nut is installed in gantry base (lower carriage) side simultaneously, and the nut rotation set is in the horizontal screw lead periphery; Motor-driven horizontal screw lead 21 motions by connecting horizontal screw lead make frame slide along horizontal guide rail 2.Frame is inverted T-shaped, and the side is provided with vertical guide rail 5, and down-feed screw 9 is installed on top, and down-feed screw nut 8 rotation sets are in down-feed screw 9 peripheries.Two boards shape body of wall 6 is connected with two connecting plates 7, forms a square shape frame structure; Two bodies of wall 6 symmetry respectively make conduits, match with the vertical guide rail 5 of frame side; Connecting plate 7 is fixing with down-feed screw nut 8.Tabular body of wall 6 can slide up and down along vertical guide rail 5; Body of wall 6 is provided with the hole, and reel cage 10 places the hole of body of wall 6, is supported and is swung on the direction vertical with reel cage 10 by body of wall 6.The hole of body of wall 6 is slightly larger than the axle of reel cage 10, so that reel cage 10 slides therein.Clamp body 14 is fixed on the reel cage 10 and with reel cage 10 by fixture 15 and swings synchronously, and the opening of clamp body 14 is facing to emery wheel 20.Three emery wheels 20 are positioned at lathe bed 1 plane, and are fixing with lathe bed 1.The motion of frame, reel cage 10 and body of wall 6 is by motor 11 controls; The position of location sensitive mechanism controls frame, reel cage 10 and body of wall 6 and the pendulum angle of reel cage 10 are made of position sensor 22 (comprising metal probe) and motion control device.
Position sensor 22 is installed in lathe bed 1, connecting plate 7 respectively, be fixed on the connecting plate of connector 16 on the reel cage and feed screw nut 8; Motion control device comprises industrial computer, motion control card, display screen and power supply; Motion control device is installed in the lathe bed 1.The position sensor that is installed in lathe bed 1 is used to examine which emery wheel place that is in of clamp body, be installed in the horizontal level that position sensor on the connecting plate 7 is used to examine clamp body, be installed in the upright position that position sensor on the connecting plate of feed screw nut 8 is used to examine clamp body, be installed in the pendulum angle that position sensor on the connector 16 is used to detect clamp body.
Metal probe can be respectively by the metal probe on the connecting plate 7, be installed in metal probe on the reel cage axle and the sensing chip 33 at horizontal guide rail place serves as, institute's position sensor all adopts inductance approach switch.When the motion that metal probe is installed moved to distance of reaction, corresponding sensor sent signal and informs that the motion control card motion puts in place.
Motion control device comprises that the micro computer of compositions such as industrial computer, motion control card, display screen and power supply controls device totally.Control device adopts industrial computer as host computer, transmit the processing stage instruction to a multi-axis motion control card as slave computer, motion control card is converted into motor position with processing stage and drives signal, thereby motor-driven is finished corresponding rotating cycle and driven corresponding mechanical device and finish corresponding mechanical movement.
Embodiment 2
Replace motor 17 control reel cages 10 by dial 12, all the other are with embodiment 1.
Embodiment 3
Replace motor 17 control reel cages 10 by deceleration turbine casing 13, all the other are with embodiment 1.
Embodiment 4
When using the utility model, at first opening power is pressed the startup button, and facet cutting and polishing machine automatically resets, and enters duty; Then, clamp pending sample, the left and right sides reel cage of packing into, detection and location with clamp body; Then, finish the corase grind operation, and enter several operations subsequently; At last, finish polishing.
When automatically reseting, position induction device detects the worm screw initial position, if do not detect signal, induction installation signals to motion control card, and drive motors rotates to an angle worm screw, until monitoring signal, this coordinate representing corresponding station is got back to the initialization position; Then, the position induction device that is installed on the connecting plate 7 can begin initial position automatically, if do not detect signal, the drive motors that then can signal to motion control card driving reel cage 10 rotates to an angle, until monitoring signal, promptly corresponding station coordinate is got back to the initialization position; Then, position induction device on the connecting plate of feed screw nut 8 can begin initial position automatically, if do not detect signal, then can signal to motion control card, drive motors, leading screw 9 is rotated to an angle, and until monitoring signal, promptly corresponding station coordinate is got back to the initialization position; After having finished the setting to initial position, facet cutting and polishing machine enters duty.
After entering duty, at first drive motors is accepted the motion control card instruction, with to be processed on clamp body X coordinate position that rotates to first facet; Then, motor is accepted the motion control card instruction and is driven reel cage 10 rotations, until to be processed Y coordinate position that rotates to first facet; Subsequently, the motor of regulation and control working machine high and low position is accepted the motion control card instruction, drives working machine and moves downward along guide rail 5, by arriving the Z coordinate position of appointment after the grinding of emery wheel; Like this, just finished the processing of first facet.Then, in like manner begin the 2nd working cycles.All facets of having finished to be processed by the rotation of motor, slide into station with working machine No. 2 along leading screw 21 after the processing on first emery wheel, promptly the position of the 2nd emery wheel begins to be processed the processing on the 2nd emery wheel.At last, through same circulation, finish to be processed the processing on the 2nd emery wheel.

Claims (10)

1. a facet cutting and polishing machine comprises lathe bed (1), frame, reel cage (10), clamp body (14), emery wheel (20) and location sensitive mechanism, it is characterized in that, horizontal guide rail (2) is equipped with in lathe bed (1) side, and frame is slided along horizontal guide rail (2); Frame is inverted T-shaped, and the side is provided with vertical guide rail (5), and down-feed screw (9) is installed on top, and down-feed screw nut (8) rotation set is in down-feed screw (9) periphery; Tabular body of wall (6) is fixing with down-feed screw nut (8), makes the conduit that matches with vertical guide rail (5) simultaneously, and body of wall (6) is slided up and down along vertical guide rail (5); Body of wall (6) is provided with hole or hole, and reel cage (10) places the hole or the hole of body of wall (6), is supported by body of wall (6), and swings on the direction perpendicular to reel cage (10); Clamp body (14) is fixed on reel cage (10) and upward and with reel cage (10) swings synchronously, and the opening of clamp body (14) is facing to emery wheel (20); Emery wheel (20) is positioned at lathe bed (1) plane, and is fixing with lathe bed (1); The motion of frame, reel cage (10) and body of wall (6) is controlled by motor (11); The position of location sensitive mechanism controls frame, reel cage (10) and body of wall (6) and the pendulum angle of reel cage (10) comprise position sensor (22) and motion control device.
2. facet cutting and polishing machine as claimed in claim 1 is characterized in that, two boards shape body of wall (6) is connected by two connecting plates that are parallel to each other (7), forms a square shape frame structure; Two bodies of wall (6) divide 4 symmetry make conduits, match with the vertical guide rail (5) of frame side; Connecting plate (7) is fixing with down-feed screw nut (8); Frame comprises upper spider (4) and lower carriage (3), and upper spider (4) is square shape, and lower carriage (3) is down " U " font, and upper spider (4) is fixed in vertical direction with lower carriage (3), supports wallboard (3) and moves.
3. facet cutting and polishing machine as claimed in claim 1 is characterized in that, position sensor (22) is installed in lathe bed (1), connecting plate (7) respectively, be fixed on the connecting plate of connector (16) on the reel cage (10) and feed screw nut (8); Kinetic control system comprises industrial computer, motion control card, display screen and power supply; Kinetic control system is installed in the lathe bed (1).
4. facet cutting and polishing machine as claimed in claim 1 is characterized in that clamp body (14) is fixed on the reel cage (10) by fastener (15).
5. facet cutting and polishing machine as claimed in claim 1 is characterized in that, replaces motor (11) by dial (12) or deceleration turbine casing (13).
6. facet cutting and polishing machine as claimed in claim 1 is characterized in that, emery wheel (20) is 1-5.
7. facet cutting and polishing machine as claimed in claim 1 is characterized in that, emery wheel (20) level places in the lathe bed (1).
8. facet cutting and polishing machine as claimed in claim 1 is characterized in that the scope that reel cage (10) waves is the 0-100 degree.
9. facet cutting and polishing machine as claimed in claim 1 is characterized in that, this facet cutting and polishing machine also comprises the button of controlling that controls start and stop, and controls button and display screen and is installed in lathe bed (1) side.
10. facet cutting and polishing machine as claimed in claim 1, it is characterized in that, this facet cutting and polishing machine also comprises leading screw (21), move by motor-driven leading screw (21), frame is slided along horizontal guide rail (2), and, drive horizontal screw lead and on corresponding station, finish the back and forth motion mode of shake of horizontal direction front and back at the positive and reverse steering varying cyclically of corresponding station by motor.
CN 200620048682 2006-12-07 2006-12-07 Small plane cutting polishing machine Expired - Fee Related CN200981179Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620048682 CN200981179Y (en) 2006-12-07 2006-12-07 Small plane cutting polishing machine

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Application Number Priority Date Filing Date Title
CN 200620048682 CN200981179Y (en) 2006-12-07 2006-12-07 Small plane cutting polishing machine

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101219524B (en) * 2008-01-23 2010-08-18 张岳恩 Full-automatic diamond milling and casting machine
CN102156861A (en) * 2011-05-03 2011-08-17 苏州工业园区高登威科技有限公司 Device for identifying type of clamp
CN102225533A (en) * 2011-05-03 2011-10-26 桂林市同力自动化系统有限责任公司 Surface grinder numerical control system with bumpy grinding function
CN102729115A (en) * 2011-03-30 2012-10-17 将乐县闽北机械有限公司 High-precision crystal multi-faceted full-automatic grinder
CN102756333A (en) * 2012-07-27 2012-10-31 厦门大学 Online adjustable fixture for polishing machine tool
CN102756280A (en) * 2012-07-19 2012-10-31 湖州久立管件有限公司 Elbow port cutting grinding machine
CN104973765A (en) * 2015-07-20 2015-10-14 孔德训 Automatic lancing device for glass products

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101219524B (en) * 2008-01-23 2010-08-18 张岳恩 Full-automatic diamond milling and casting machine
CN102729115A (en) * 2011-03-30 2012-10-17 将乐县闽北机械有限公司 High-precision crystal multi-faceted full-automatic grinder
CN102156861A (en) * 2011-05-03 2011-08-17 苏州工业园区高登威科技有限公司 Device for identifying type of clamp
CN102225533A (en) * 2011-05-03 2011-10-26 桂林市同力自动化系统有限责任公司 Surface grinder numerical control system with bumpy grinding function
CN102756280A (en) * 2012-07-19 2012-10-31 湖州久立管件有限公司 Elbow port cutting grinding machine
CN102756280B (en) * 2012-07-19 2014-11-05 湖州久立管件有限公司 Elbow port cutting grinding machine
CN102756333A (en) * 2012-07-27 2012-10-31 厦门大学 Online adjustable fixture for polishing machine tool
CN102756333B (en) * 2012-07-27 2016-06-01 厦门大学 A kind of online adjustable clamp for polishing lathe
CN104973765A (en) * 2015-07-20 2015-10-14 孔德训 Automatic lancing device for glass products

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20071128

Termination date: 20101207