CN1974112A - Surfactant for magnesium alloy TIG welding and its prepn process and usage - Google Patents

Surfactant for magnesium alloy TIG welding and its prepn process and usage Download PDF

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Publication number
CN1974112A
CN1974112A CNA2006100983516A CN200610098351A CN1974112A CN 1974112 A CN1974112 A CN 1974112A CN A2006100983516 A CNA2006100983516 A CN A2006100983516A CN 200610098351 A CN200610098351 A CN 200610098351A CN 1974112 A CN1974112 A CN 1974112A
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welding
surfactant
magnesium alloy
tig welding
tig
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CN100441365C (en
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刘子利
沈以赴
徐杰
刘希琴
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Abstract

The present invention relates to one kind of surfactant for magnesium alloy TIG welding and its preparation process and usage, and belongs to the field of metal material welding technology. The surfactant consists of CdCl2 and/or ZnCl2 40-60 wt%, Cr2O3 15-25 wt%, TiO2 15-25 wt% and SiO2 for the rest. Its preparation process includes mixing the materials and the subsequent ball milling for 2-4 hr. When the surfactant is used, it is first mixed with acetone and/or alcohol to form slurry for easy applying and then spread to the surface of weld pass in the amount of 1-6 mg/sq cm, and after the coating is dried, TIG welding is performed. The surfactant can ensure the welding seam quality, obviously increase fusion depth of the welding seam, simplify the welding process, raise welding efficiency, and lower production efficiency.

Description

Surfactant for magnesium alloy TIG welding and preparation thereof and using method
Technical field
The present invention relates to a kind of surfactant for magnesium alloy TIG welding and preparation thereof and using method, belong to class of metal materials welding technique field.
Background technology
As the lightest structural metallic materials, magnesium alloy has obtained very fast development in fields such as automobile, Aero-Space in recent years, and light-weighted tight demand is to cause the principal element of growth fast.Solder technology becomes the restriction magnesium alloy and uses one of key technology that further enlarges.Compare with aluminium alloy, the magnesium alloy welding is more difficult.Magnesium alloy is very easily inhaled hydrogen and is formed pore in welding process, very easily oxidization burning loss forms oxide-film and slag, its stress deformation simultaneously seriously have a very big red brittleness.
The TIG weldering is a magnesium alloy welding welding method commonly used, but because the single-pass welding fusion penetration is shallow, generally is used for the welding of thin plate.Welding for cut deal, generally to adopt powerful power supply and special technological measure, as weld preheating, multi-pass welding, two-sided welding etc., but the increase of power, weld pool width increase, internal soundness difference and rough surface, special technological measure has increased technology difficulty and welding cost simultaneously, has reduced production efficiency.
In mid-term nineteen sixties, Ukraine's Paton institute of welding has proposed the notion of " activate TIG weldering " (A-TIG weldering), beginning is the welding that is applied to Titanium, the former Soviet Union has just entered the practical stage of A-TIG welding technology in nineteen nineties, is widely used in essential industry fields such as electric power, chemical industry and space flight.So-called " A-TIG " weldering is exactly at the materials to be welded place, is coated with the very thin granuliform activating flux of last layer equably at surface of the work in advance, carries out the method for TIG weldering then.At present effectively the surface agent of the A-TIG of magnesium alloy mainly with chloride (as CdCl 2, ZnCl 2, MgCl 2, CaCl 2Deng) and oxide (Cr 2O 3, TiO 2, SiO 2Deng) be main, to the main single-activity solder flux of the A-TIG of magnesium alloy weldering surfactant influence (Marya M, Edwardz G R.Welding Journal, 2002,81 (12): 291~298 to the magnesium alloy appearance of weld; Zhang Zhaodong, Liu Liming, Shen Yong, etc. China YouSe Acta Metallurgica Sinica, 2005,15 (6): 912-916; Xu Jie, Liu Zili, Shen to be going to, and etc. welding journal, 2005,26 (10): 54-58.), comparing with other metal does not also have special-purpose magnesium alloy TIG welding surfactant.
Summary of the invention
Purpose of the present invention is for providing a kind of surfactant for magnesium alloy TIG welding and preparation thereof and using method, this surfactant is under the prerequisite that guarantees weldquality, significantly improve the depth-to-width ratio of weld seam, welding process is simplified, improved welding production efficiency.
A kind of surfactant for magnesium alloy TIG welding is characterized in that this surfactant composition is by mass percentage:
CdCl 2Or/and ZnCl 2: 40~60%;
Cr 2O 3:15~25%;
TiO 2:15~25%;
All the other are SiO 2
A kind of method of above-mentioned surfactant for magnesium alloy TIG welding, it is characterized in that may further comprise the steps: (1), press CdCl2 or/and ZnCl2:40~60%, Cr2O3:15~25%, TiO2:15~25%, all the other are SiO2, mix behind the mass percent prescription; (2), with mixture in ball mill ball milling 2-4 hour.
A kind of using method of above-mentioned surfactant for magnesium alloy TIG welding is characterized in that may further comprise the steps: (1), the activating agent behind ball milling is deployed into the slurries of being convenient to apply with acetone and/or alcohol; (2), evenly be coated in the welding bead surface of magnesium alloy workpiece to be welded, and coating amount is 1~6mg/cm with the spraying or the mode of brushing 2(3), carry out the TIG welding behind the surface of the work active agent coating bone dry.
Be shaped on the basis that influences having taken all factors into consideration in TIG weldering the interaction between chloride and oxide and electric arc and molten pool metal and butt welded seam, select CdCl for use 2, ZnCl 2, Cr 2O 3, TiO 2And SiO 2Main component as surfactant for magnesium alloy TIG welding of the present invention.In surfactant for magnesium alloy TIG welding of the present invention, as the CdCl of main constituent 2And ZnCl 2Thereby work to increase the metal degree of ionization, shrink electric arc raising arc temperature; Oxide plays the protection molten bath, hinders magnesium volatilization loss, TiO 2When being alloy, improves welding Mg-Al the effect of Mgl7Al12 phase morphology and distribution in addition.Surfactant for magnesium alloy TIG welding provided by the invention and preparation thereof with use technology, guarantee weldquality put, significantly improved the depth-to-width ratio of weld seam, make the welding process simplification simultaneously, improved welding production efficiency.
What specify is to contain CdCl among the present invention 2Surfactant for magnesium alloy TIG welding poisonous, suck the caddy dust and make respiratory apparatus and intestines and stomach undermined.Appliances for labor protection such as the direct labor will wear work clothes, wears anti-poison respirator, rubber gloves and apron.Production equipment is airtight, workshop ventilation well, After Hours will have a shower.Protection respiratory apparatus and skin.
Description of drawings
Fig. 1 is the photo of surfactant to the influence of AZ61 magnesium alloy TIG welding weld penetration.Wherein Fig. 1 (a) is the photo under the uncoated surface activating agent situation; Fig. 1 (b) is the photo under the coated surfaces activating agent.
Specific embodiments
Below in conjunction with embodiment the present invention is described in further detail.
Example one:
Surfactant for magnesium alloy TIG welding (mass percent): 40%CdCl 2, 25%Cr 2O 3, 25%TiO 2, 10%SiO 2
Mix back ball milling 4 hours in ball mill according to the surfactant of mentioned component configuration.Activating agent behind the ball milling is deployed into the slurries of being convenient to apply with acetone, evenly is coated in the welding bead surface of magnesium alloy workpiece to be welded with the mode of spraying, coating amount is at 2mg/cm 2Magnesium alloy workpiece is the AZ61 magnesium alloy extrusion plate of 90mm * 50mm * 4mm, and joint form is the square groove butt joint, and filler wire is the AZ31 magnesium alloy, and gage of wire is 2.5mm.Adopt the NSA-400 alternating-current argon arc welder on CZ-2 type welding tractor, to use pure Ar gas shiled to weld (the technical argon weld seam is prone to pore); parameters of welding is welding current 100A, and speed of welding 270mm/min, argon flow amount are 4L/min; arc length is 2mm, and the electrode angle is 60.。Fig. 1 is the weld seam photo of the AZ61 magnesium alloy banjo fixing butt jointing of uncoated activating agent and coating activating agent.As can be seen, the weld seam of uncoated surface activating agent is lack of penetration (Fig. 1 (a)) also from accompanying drawing, and the effect that the coated surfaces activating agent increases fusion penetration is quite obvious, and weld seam is complete penetration, forms fine melt deep welding seam (Fig. 1 (b).Mechanics Performance Testing shows that the tensile strength of the tensile strength of uncoated surface activating agent welding point and coated surfaces activating agent welding point is basic identical, is 194MPa.
Example two:
Surfactant for magnesium alloy TIG welding (mass percent): 20%CdCl 2, 35%ZnCl 2, 15%Cr 2O 3, 20%TiO 2, 10%SiO 2
Mix back ball milling 4 hours in ball mill according to the surfactant of mentioned component configuration.Activating agent behind the ball milling is deployed into the slurries of being convenient to apply with acetone, evenly is coated in the welding bead surface of magnesium alloy workpiece to be welded with the mode of brushing, coating amount is at 4mg/cm 2Magnesium alloy workpiece is the AZ31 magnesium alloy extrusion plate of 90mm * 50mm * 4mm, and joint form is the square groove butt joint, and filler wire is the AZ31 magnesium alloy, and gage of wire is 2.5mm.Adopt the NSA-400 alternating-current argon arc welder on CZ-2 type welding tractor, to use pure Ar gas shiled to weld (the technical argon weld seam is prone to pore); parameters of welding is welding current 100A, and speed of welding 270mm/min, argon flow amount are 4L/min; arc length is 2mm, and the electrode angle is 60 °.The weld seam of uncoated surface activating agent is also lack of penetration, and the effect that the coated surfaces activating agent increases fusion penetration is quite obvious, and weld seam has formed fine melt deep welding seam.Mechanics Performance Testing shows that the hardness of coated surfaces activating agent seam organization increases, and uncoated surface activating agent welding point is identical with the tensile strength of coated surfaces activating agent welding point, is 186MPa.
Example three:
Surfactant for magnesium alloy TIG welding (mass percent): 60%ZnCl 2, 15%Cr 2O 3, 15%TiO 2, 10%SiO 2
Mix back ball milling 4 hours in ball mill according to the surfactant of mentioned component configuration.Activating agent behind the ball milling is deployed into the slurries of being convenient to apply with acetone, evenly is coated in the welding bead surface of magnesium alloy workpiece to be welded with the mode of brushing, coating amount is at 3mg/cm 2Magnesium alloy workpiece is the AZ31 magnesium alloy extrusion plate of 90mm * 50mm * 10mm, and joint form is the square groove butt joint, and filler wire is the AZ31 magnesium alloy, and gage of wire is 2.5mm.Adopt the NSA-400 alternating-current argon arc welder on CZ-2 type welding tractor, to use pure Ar gas shiled to weld (the technical argon weld seam is prone to pore); parameters of welding is welding current 250A, and speed of welding 270mm/min, argon flow amount are 8L/min; arc length is 2mm, and the electrode angle is 60 °.Coated surfaces activating agent fusion penetration has increased by 3 times, and weld seam is through welding substantially.Mechanics Performance Testing shows that the tensile strength of uncoated surface activating agent welding point and coated surfaces activating agent welding point is suitable substantially, is 182MPa.
Example four:
Surfactant for magnesium alloy TIG welding (mass percent): CdCl 2Or/and ZnCl 2: 40~60%; Cr 2O 3: 15~25%; TiO 2: 15~25%; All the other are SiO 2
Mix back ball milling 2~4 hours in ball mill according to the surfactant of mentioned component configuration.Activating agent behind the ball milling is deployed into the slurries of being convenient to apply with acetone, evenly is coated in the welding bead surface of magnesium alloy workpiece to be welded with the mode of brushing, coating amount is at 1~6mg/cm 2Treat to carry out the TIG welding behind the surface of the work active agent coating bone dry.

Claims (3)

1. surfactant for magnesium alloy TIG welding is characterized in that this surfactant is formed and is by mass percentage:
CdCl 2Or/and ZnCl 2: 40~60%;
Cr 2O 3:15~25%;
TiO 2:15~25%;
All the other are SiO2.
2. the method for preparing the described surfactant for magnesium alloy TIG welding of claim 1 is characterized in that may further comprise the steps:
(1), press CdCl2 or/and ZnCl2:40~60%, Cr2O3:15~25%, TiO2:15~25%, all the other are SiO2, mix behind the mass percent prescription;
(2), with mixture in ball mill ball milling 2-4 hour.
3. the using method of root a tree name right 1 described surfactant for magnesium alloy TIG welding is characterized in that may further comprise the steps:
(1), the activating agent behind ball milling is deployed into the slurries of being convenient to apply with acetone and/or alcohol;
(2), evenly be coated in the welding bead surface of magnesium alloy workpiece to be welded, and coating amount is 1~6mg/cm2 with the spraying or the mode of brushing;
(3), carry out the TIG welding behind the surface of the work active agent coating bone dry.
CNB2006100983516A 2006-12-12 2006-12-12 Surfactant for magnesium alloy TIG welding and its prepn process and usage Expired - Fee Related CN100441365C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101890561A (en) * 2010-07-20 2010-11-24 吉林大学 Method for improving aluminum alloy MIG welding seam penetration
CN102343489A (en) * 2011-07-11 2012-02-08 重庆大学 Novel active agent used for TIG (Tungsten Inert Gas) welding of magnesium alloy
CN102554418A (en) * 2012-02-16 2012-07-11 山东大学 Microbeam tungsten argon arc welding method for magnesium alloy thin-walled tube
CN102672370A (en) * 2012-06-01 2012-09-19 江苏科技大学 Multi-component active soldering flux for aluminum and aluminum alloy tungsten argon arc welding and preparation method for multi-component active soldering flux
CN102689111A (en) * 2012-06-18 2012-09-26 重庆大学 High-performance magnesium alloy welding active agent
CN103846573A (en) * 2013-11-04 2014-06-11 长春工程学院 Environment-friendly activating agent applicable for welding of die-casting magnesium alloy
CN104400194A (en) * 2014-10-24 2015-03-11 山东省科学院新材料研究所 Active welding method for dissimilar magnesium alloy plates
CN104476015A (en) * 2014-10-31 2015-04-01 天津市宏远钛铁有限公司 Titanium alloy solder and soldering method thereof
EP3156173A4 (en) * 2014-06-10 2018-02-28 Binzhou Bohai Piston Co., Ltd. Method for manufacturing piston with re-molten reinforced combustion chamber throat
CN109108426A (en) * 2017-06-22 2019-01-01 天津大学 Activating agent and its application in improvement aluminium alloy CMT plumb joint fusion penetration
CN112338380A (en) * 2020-10-26 2021-02-09 三峡大学 Third-phase reinforced metal matrix composite material additive manufacturing equipment and method in brushing or slurry coating mode

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CN109158736B (en) * 2018-10-22 2021-02-19 山东省科学院新材料研究所 Method for reinforcing aluminum/magnesium alloy thick plate welding joint by carbon nano tube

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Publication number Priority date Publication date Assignee Title
SU496139A1 (en) * 1974-06-07 1975-12-25 Предприятие П/Я М-5539 Welding flux
JP2000326090A (en) * 1999-05-19 2000-11-28 Japan Steel & Tube Constr Co Ltd Tig welding flux of stainless steel
JP3789059B2 (en) * 1999-06-17 2006-06-21 Jfe工建株式会社 Flux-cored wire for TIG welding
JP4526193B2 (en) * 2001-01-09 2010-08-18 株式会社神戸製鋼所 Flux composition for TIG welding
CN1274454C (en) * 2003-09-20 2006-09-13 大连理工大学 Magnesium alloy laser-TIG welding process

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101890561A (en) * 2010-07-20 2010-11-24 吉林大学 Method for improving aluminum alloy MIG welding seam penetration
CN102343489A (en) * 2011-07-11 2012-02-08 重庆大学 Novel active agent used for TIG (Tungsten Inert Gas) welding of magnesium alloy
CN102554418A (en) * 2012-02-16 2012-07-11 山东大学 Microbeam tungsten argon arc welding method for magnesium alloy thin-walled tube
CN102672370A (en) * 2012-06-01 2012-09-19 江苏科技大学 Multi-component active soldering flux for aluminum and aluminum alloy tungsten argon arc welding and preparation method for multi-component active soldering flux
CN102689111A (en) * 2012-06-18 2012-09-26 重庆大学 High-performance magnesium alloy welding active agent
CN103846573B (en) * 2013-11-04 2016-04-13 长春工程学院 A kind of environment-friendly type activating agent being applicable to diecast magnesium alloy welding
CN103846573A (en) * 2013-11-04 2014-06-11 长春工程学院 Environment-friendly activating agent applicable for welding of die-casting magnesium alloy
EP3156173A4 (en) * 2014-06-10 2018-02-28 Binzhou Bohai Piston Co., Ltd. Method for manufacturing piston with re-molten reinforced combustion chamber throat
CN104400194A (en) * 2014-10-24 2015-03-11 山东省科学院新材料研究所 Active welding method for dissimilar magnesium alloy plates
CN104476015A (en) * 2014-10-31 2015-04-01 天津市宏远钛铁有限公司 Titanium alloy solder and soldering method thereof
CN104476015B (en) * 2014-10-31 2019-01-01 天津市宏远钛铁有限公司 A kind of titanium alloy welding compound and welding method
CN109108426A (en) * 2017-06-22 2019-01-01 天津大学 Activating agent and its application in improvement aluminium alloy CMT plumb joint fusion penetration
CN112338380A (en) * 2020-10-26 2021-02-09 三峡大学 Third-phase reinforced metal matrix composite material additive manufacturing equipment and method in brushing or slurry coating mode
CN112338380B (en) * 2020-10-26 2022-04-08 三峡大学 Third-phase reinforced metal matrix composite material additive manufacturing equipment and method in brushing or slurry coating mode

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Assignee: Suzhou Xindashuang Metal Material Co., Ltd.

Assignor: Nanjing University of Aeronautics and Astronautics

Contract fulfillment period: 2008.12.31 to 2018.12.30 contract change

Contract record no.: 2009320000819

Denomination of invention: Surfactant for magnesium alloy TIG welding and its prepn process and usage

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Record date: 2009.5.11

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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.12.31 TO 2018.12.30; CHANGE OF CONTRACT

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