CN1966907A - Energy-saving heat-insulating composite decorative plate and its producing method - Google Patents
Energy-saving heat-insulating composite decorative plate and its producing method Download PDFInfo
- Publication number
- CN1966907A CN1966907A CN 200510119531 CN200510119531A CN1966907A CN 1966907 A CN1966907 A CN 1966907A CN 200510119531 CN200510119531 CN 200510119531 CN 200510119531 A CN200510119531 A CN 200510119531A CN 1966907 A CN1966907 A CN 1966907A
- Authority
- CN
- China
- Prior art keywords
- plate
- agent
- water
- acrylic acid
- technical grade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
It relates to a composite energy saving decorative board and its manufacturing method. It is formed with high efficiency polystyrene foam plate as the basic, re-disperse latex as the binder, organosilicon water proofing agent, hydratability resin emulsion as the binder modifier and the medium astringent, silicate cement and sand as feeding material, gastrosil plate as the outside protective layer, acrylic coating as the decorative layer, acrylic elastomer as joint sealing glue and compound forming with the mold. The plate is light, with the features like high intensity, anti-shock, waterproof, sound proof, fire retardant and heat preserving and convenient installation and fast binding. It is heat reserving, energy saving and cost saving.
Description
The invention belongs to the chemical building material technical field, specifically a kind of manufacture method that is used for the energy-conservation plate of building inside and outside wall thermal insulation.
Energy problem has become the matter of utmost importance of the world today, some major issues of Fa Shenging in the world, and as Mideast Asian war in 1973, Iranian revolution in 1978, the Gulf War in 1991, the war in Iraq in 2003, all relevant with the energy directly or indirectly.
About 8,737 hundred million tons of the energy reserve coal of a tree name interrelated data statistics China, 3.79 hundred million kilowatts of the electric weight developed of hydraulic energy occupy first of the countries in the world, and oil production rate occupies the world the 5th.Because China is populous, the occupancy volume of the energy is world occupancy volume per person's 33% per capita, only is U.S. occupancy volume per person's 5%.
Not only energy-consuming is few per capita in China, and utilization efficiency of energy is also very low, only be 30%, with 40% of Europe, 51% of the U.S., 57% of Japan compares and has a long way to go, the energy waste in use of this explanation China is very big, have the pass statistics: the building energy consumption of China in 2000 adds up to 3.28 hundred million tons of mark coals, calculates by the actual energy utilization rate 30% of China, just has nearly 200,000,000 tons mark coal to waste.By on the basis of 30% energy utilization rate, improve 30% fractional energy savings again and calculate, year accumulative total is saved ton surplus the mark coal 100,000,000, has also reduced the pollution of a large amount of energy consumptions to environment simultaneously.
According to the energy actual conditions of China, State Council has proposed the working energy policy of " exploitation and saving are laid equal stress on and in the recent period saving put prior, and it is the technological transformation and the structural reform at center that national economy is carried out with the saving ".Take administrative legislation, the measure of government interference will reduce those not creations of value to greatest extent, does not also increase the energy consumption of profit.Constructure heating, the energy consumption of air-conditioning, a kind of not creation of value do not increase the energy consumption of profit yet.So it is building energy conservation is extremely urgent, particularly important for what building energy conservation provided high-quality and efficient, the simple energy-saving material of mounting process shows.
At present the kind of the heat insulating energy saving material that adopts of China is a lot, and wherein principal item has the inorfil cotton: as rock wool, mineral wool, glass wool, alumina silicate fibre, organic expanded material: polystyrene foam plastics, Vestolit, polyurethane foam plastics, rubber plastic etc.Inorganic foamed material: foam glass, expanded perlite, expanded vermiculite, microporous calcium silicate, compound silicate insulating paint.
Above-mentioned heat-insulation material belongs to the high-efficiency and energy-saving type material mostly, but because there is certain defective in the above-mentioned material self characteristics in building thermal-insulation energy-saving uses.Soft, the easy-to-use suction of inorganic cotton heat insulating material self, the big reduction of suction back heat-insulating property, product strength is low, the building heat preservation project installation is used and gone up complex procedures, also needs supporting gauze wire cloth, and fixture is plastered etc., the integrated cost height.
Organic foaming plate heat insulating material, the easy firing that has, naked light be just burning a bit, naked light is once leaving it from putting out, certain anti-flammability is arranged, in use have certain potential safety hazard, product strength is low, use complex procedures in the building heat preservation engineering, need supporting steel mesh reinforcement, glass grid, operation such as plaster, long in time limit, integrated cost is higher.
Inorganic foamed material, porous easily absorbs water, and suction back heat-insulating property reduces greatly, and product strength is low.As adding inorganic binders such as cement, gypsum, clay, product strength increases, but the heat-insulating property reduction does not reach the high-efficiency insulated purpose of energy saving of expection more than 50%.
The purpose of the present invention development is to provide a kind of environmental protection, lightweight, high-strength, sound insulation, thermal insulation, fire-retardant, waterproof, high-efficiency insulated energy-conservation plate.
Six big characteristics of energy-saving heat-insulating composite decorative plate of the present invention:
1, be the base material raw material with high-efficiency insulated thermal insulation material foamed polystyrene board, with the high-efficiency insulated heat-insulating property that guarantees its goods and the characteristics of lightweight.
2, be the polystyrene external protection coating with the calcium silicate board, solved the defective of using the easy hollowing of polymer mortar, cracking, improved the intensity of goods, make goods have characteristics such as high-strength cracking resistance shock resistance.
3, be the facial ornament layer with the true mineral varnish of acrylic acid coating, the intensity height, natural lattice, to present the effect of natural hair granite, colour forming is attractive in appearance.
4, finish coat solves the pollution problem of metope with antipollution cover agent cover.
5, take between energy-saving heat-insulating composite decorative plate and the metope to paste to connect plate is combined with wall firmly with connector dual fail-safe mode, Wind-Pressure Resistance is firm durable.
6, the energy-saving heat-insulating composite decorative plate combination process is finished in batch production production, the combination process reliable in quality, and assembled on site, efficiency of construction improves greatly, duration is short, reduced construction cost, realized the industrialization production of composite thermal insulation decorative board factory, realized that also housing decoration is superior simultaneously.
The invention belongs to the composite thermal insulation energy-saving material, China's thermal insulation material development in recent years is very fast, as distant 2000J108GSJ wall thermal insulating and interior wall construction; Outer insulation mortar surface layer cracking technical research of Liaoning building materials 2000.4 gauze wire cloth polyphenyl plate and measure; The Liao Dynasty builds academy's Liaoning 1999J107EPS external thermal insulated wall body structure; The mortar way is split in the DBJ/T01-60-2002 of Beijing capital construction commission exterior wall internal insulation rubber powder granule heat preservation slurry glass fiber reticular cloth hole; 3003 New Building Materials, technology and development paper: the research of GRC external wall insulation; The research of energy-conservation outer heat insulation facing; Easy and rich ElFS heat-preserving wall and dried plastering technique.There is complex process in JG149-2003 polyphenyl plate thin plastering exterior wall heat-insulation system etc., needs to hang gauze wire cloth, hangs technologies such as glass grid, the Puttying of plastering, swabbing, and it is cumbersome to construct, and dry maintenance is slow, influences the duration, and function of use is single, the comprehensive cost height.But resemble composite thermal insulation energy-saving decorative panel of the present invention, integrate insulation, decoration, waterproof, do not fire, the compound production of factory's chemical industry of safeguard function, the on-the-spot insulation package material that the original creation suspension member is installed still belongs to blank.
The object of the present invention is to provide a kind of building thermal-insulation energy-saving plate, utilize several chemical building materials commonly used, a kind of lightweight energy-saving heat-insulating composite plate that heat-insulation material is composited.
The task that the present invention's development will solve is:
1, the development of polyphenyl plate glue line and interface binding material
Foamed polystyrene board belongs to flexible organic polymer, calcium silicate board is the hard silicate product, above-mentioned two kinds of distinct materials to be bonded together, and certain adhesion strength and tensile strength arranged, just must adopt a kind of interface junction mixture by function served as bridge, flexible polyphenyl plate and hard calcium silicate board are closely linked.By great deal of experimental, as cementing agent, be the interface binding material with water-based acrylic acid emulsion with the silane coupler, be equipped with portland cement again, two kinds of different materials of flexible organic matter polyphenyl plate and mineral silicate are combined.It promptly has the flexible very strong adhesion strength that has again, it and polyphenyl plate adhesion stress can reach more than the 0.15-0.2Mpa, reach 1Mpa with mortar bonding power, pass through tensile test, the destruction face combines not firm problem thereby solved flexible polyphenyl plate face with silicate product on polyphenyl plate.
2, the development of cementing agent
According to JG149-2003 polyphenyl plate thin plastering exterior wall heat-insulation system adhesive mortar, used main cementing agent is the redispersibility latex powder.The former intensity (not submerging test) that bonds is though meet the requirement of polyphenyl plate bonding, poor water resistance.Polyphenyl plate composite plate after the bonding was pressed the standard-required maintenance after 14 days, immerse in the water and soaked 24 hours, the big reduction of adhesion strength, adhesion strength is far below standard-required.Investigate the producer assay of the nonmetal building material product quality monitoring testing station in Xinjiang to this type of cementing agent of whole year production according to us, have the binding material water resistance more than 95% defective, this characteristic with the redispersibility latex powder is relevant.
We have made great deal of experimental on polymer dry powder mortar bonding glue prescription for this reason, select at last and use waterproofing agent of organosilicon, aqueous synthetic-resin emulsion to make water-fast modifier, receive good waterproof effect.By adding above-mentioned two kinds of raw materials, not only improved the water resistance of adhesive glue, and adhesion strength improves a lot also.Composite polyphenylene plate with the manufacturing of modification adhesive glue is done test for tensile strength after soaking 72 hours, the former intensity that bonds does not reduce because of immersion.
3, the development of compound cracking resistance overcoat:
Smear the be full of cracks problem that mortar produces carried out a large amount of investigation in application at the outer insulation of present polyphenyl plate is thin, we have investigated Urumchi, Changji, Kuitun, Shihezi, Kelamayi five city property firms up to a hundred residential building polyphenyl board exterior wall outer thermal insulations engineering in 2003 and have carried out the scene and checked, wherein metope cracks area at have 8 (the irregular crackles) more than 10%, and crackle is (straight line crackle, irregular crackle all have) surplus 60 below 10%.The crackle area is surplus 30 below 5% (straight line crackle), do not have a building exterior wall not have crackle.Insulation polyphenyl plate thin dauber skill is failed outside surface condition is this, has restricted polyphenyl plate thin and has smeared applying of mortar technology.But really studying polyphenyl plate thin, to smear the reason of mortar be full of cracks be that many-side causes.The one, the design structure reasonability; The 2nd, polymer mortar in polyphenyl plate in conjunction with problem; The 3rd, how to reduce the shrinkage factor of polymer; The 4th, the lap width that the correctness of on-the-spot match ratio and grid cloth are strengthened is not in place.(constructor's randomness is too big); The 5th, the mutual malice of builder and the construction party product quality that causes of demanding a lower price is inferior.Can not guarantee product quality, this is the main cause that really causes the polymer mortar be full of cracks, development test shows: the job site polyphenyl plate thin is smeared the mortar combination process change batch production mould combined producing tech into, external protection coating is selected the national sector standard calcium silicate board for use, every is of a size of specifications such as 600 * 600,600 * 400, physical dimension is stable, the nature lattice, shrinkage factor reduces greatly, we spot-check 1000 at the composite polyphenylene plate heat insulating decorative board of Workshop Production, all less than the plate of finding to have crackle, qualification rate is 100%.Because calcium silicate board production is through strict production technology; strict match ratio; through the mould compacting, a kind of GB dimension board that stream curing forms is from impact strength; waterproof; do not fire anti-deformation, dimensionally stable; anti-aging aspect is better than polymer mortar greatly, thereby has thoroughly solved the be full of cracks problem of polyphenyl plate heat preserving topping.
The composite polyphenylene plate adhesion technique that batch production is produced in the mould is compared with the job site combination process, and prescription control is strict, accurate measurement, advantage such as workman's randomness is little, and sampling check for quality is convenient, and quality is secure.
Energy-saving heat-insulating composite decorative plate by the present invention makes through large tracts of land composite testing and successfully reliable with skin insulation steady quality, has thoroughly solved because of using the shrinkage crack exposure cracking problem of polymer mortar.
4, the research of decorative cover cover anti-staining agent:
The cover anti-staining agent is that the energy-saving heat-insulating composite plate is decorated real stone paint decoration surface, marble grain lacquer facing, the important component part of acrylic acid coating ornamental surface.It is to improving the weather resisteant of finish coat, resistance to ag(e)ing, and durability, water proofing property and pollution resistance play key effect, and it is one of emphasis of research finish material.The cover agent requires water white transparency, anti-marquis, and ageing-resistant, water-fast, anti-soil and main jet material matching are good.We have selected the water-based pure-acrylic emulsion for use after through the research of formula test repeatedly, its intensity height, and transparency is good, and anti-after-tacking do not grown dim, fast drying, water resistance is strong.Anti-staining agent adopts organosilicon moisture repellent.Have very strong repellency energy through the Silicone acrylic emulsion cover agent after the modification processing, can neither seep water and the breathable top layer at true mineral varnish and other finish coat formation one deck effectively, avoided water, dirt directly to contact, reach the purpose of permanent anti-soil with finish coat.
5, the development of Combined hanger: (accompanying drawing 9: suspension member U type card figure)
According to the national sector standard regulation, the form of pasting is only adopted in the outer insulation of the building polyphenyl plate below 20 meters.But the user does not accept the technology way of pasting very much on the market, worries to be pasted not strongly and can to fall down, and during practice of construction all is to adopt to paste and the dual fail-safe that is connected and fixed.The facing of this energy-saving heat-insulating composite decorative plate can not damage the plate facing when mounted at the plant produced composite setting, can only adopt the concealed type connector.Through test of many times, typing U type trough of belt fastener and commercially available nylon expansion tube, self-tapping screw matches, and has realized the special-purpose concealed type suspension member combination of compound outer insulation, the finish coat that does not destroy plate again promptly quick and easy for installation.
The efficient energy-saving heat-insulating composite decorative plate of the present invention is characterized in that: the employing foamed polystyrene board is a base material; With the redispersibility latex powder is main cementing agent; With waterproofing agent of organosilicon, aqueous synthetic-resin emulsion is binder modification agent, interface binding material; With portland cement, the sandstone powder is an inserts; With the calcium silicate board is the polyphenyl plate external protection coating; With acrylic acid coating is architectural surface, is plate contact fluid sealant with elasticity acrylic acid fluid sealant.
The specification and the quality requirement of commercial polysterol foaming plate:
| Pilot project | Performance requirement |
| Coefficient of thermal conductivity w/ (mk) | ≤0.041 |
| Apparent density/kg/m 2 | 18-22 |
| Size mm | 600×400、600×600 |
| Dimensional stability % | ≤0.3 |
| Thickness mm | 80±2 |
| Flammability | Fire-retardant, from fire from putting out |
The specification of commercially available calcium silicates and quality requirement:
| Pilot project | Performance requirement |
| Thickness mm | 3、3.5、4、5、6 |
| Size mm | 600×400、600×600 |
| Impact strength/J | ≥4.0 |
| Water proofing property, immersion 24h | Not efflorescence, foaming, do not lower intensity |
| Freeze-thawing resistant | The surface flawless, hollowing, bubble, peel off phenomenon |
| Water absorption/(g/m 2), immersion 24h | ≤400 |
With the weight ratio is the adhesive glue match ratio unit of unit: (kg)
| Material name | Specification | Match ratio |
| The redispersibility latex powder | LW--5 | 3.0-3.8 |
| Waterproofing agent of organosilicon | Solid content 30% ± 2 | 2.8-3.2 |
| Aqueous synthetic-resin emulsion | 50±2％ | 2.2-3.0 |
| Portland cement | 42.5R | 28-32 |
| The sandstone powder | The 80-100 order | 55-66 |
| Calgon | Technical grade | 0.3--0.5 |
| Water | Clean water | 23--26 |
With the weight ratio is the interface binding material match ratio unit of unit: (kg)
| Material name | Specification | Match ratio |
| Aqueous synthetic-resin emulsion | 50±2％ | 80-100 |
| Silane coupler | Technical grade | 0.002-0.005 |
| Portland cement | 42.5R | 150-200 |
| Calgon | Technical grade | 0.5-1 |
| Water | Clean water | 5-10 |
With the weight ratio is the elastic sealant match ratio unit (kg) of unit
| Material name | Specification | Match ratio |
| The acrylic acid emulsion | Solid content 55 ± 1 | 50-60 |
| Precipitated calcium carbonate | Technical grade | 80 |
| Alcohol ester 12 | Technical grade | 10-12 |
| Swell soil | Technical grade | 3-5 |
| Zinc oxide | Technical grade | 6-8 |
| The F-5 dispersing agent | Technical grade | 0.2 |
| Age resister | Technical grade | In right amount |
With the weight ratio is the anti-soil cover agent match ratio unit of unit: (kg)
| Material name | Specification | Match ratio |
| The acrylic acid emulsion | Solid content 50 ± 2 | 30-40 |
| Waterproofing agent of organosilicon | Solid content 30 ± 2 | 6-8 |
| Monoethanolamine | Technical grade | 1.5-3 |
| Alcohol ester 12 | Technical grade | 1.5-2 |
| Water | Tap water | 60-80 |
| Silicone defoaming agent | Technical grade | In right amount |
The energy-conservation composite thermal insulation decorative board of the present invention, it is characterized in that: foamed polystyrene board (is summarized polystyrene extruded sheet, the hard polyurethane foam plate), redispersibility latex powder (summarizing the various water-soluble rubber powders of dispersion resin again, aqueous synthetic-resin emulsion, silicate of soda (potassium) modified adhesive); Aqueous synthetic-resin emulsion (summarizing benzene emulsion, Silicone acrylic emulsion, pure-acrylic emulsion, second third, uncle third, vinyl chloride-vinylidene chloride resin emulsion); Calcium silicate board (summarizing magnesite product plate, special plate, cement asbestos fiber sheet, gypsum plank); Acrylic acid veneer coating (summarizing oiliness, water-based acrylic acid coating, polyester coating, polyurethane coating, true mineral varnish, stone similar paint).
The manufacture method of energy-saving heat-insulating composite decorative plate of the present invention is characterized in that: utilize commercially available finished product to meet the foamed polystyrene board that GB and industry standard require, calcium silicate board, the acrylic acid coating material of deciding.
The manufacture method of adhesive glue is characterised in that:
(1) press formula ratio with portland cement, the sandstone powder adds in the double worm mixer, mixes 7-8 minute, adds the redispersible latex powder mixing again 8-10 minute, gets final product metering packing, and every bag of 25kg puts in storage standby.
(accompanying drawing 3: adhesive glue powder technological process of production figure)
(2) press formula ratio successively with water, calgon, waterproofing agent of organosilicon, aqueous synthetic-resin emulsion adds in the dispersion tank, low speed disperseed (rotating speed is below 400 rev/mins) 10-15 minute (bubble is many can to add a little tributyl phosphate froth breaking), got final product metering packing, every barrel of 8kg, put in storage standby.(accompanying drawing 4: glue component technological process of production figure)
Above cementing agent powder and glue are the corresponding packings of two components, only need during use two kinds are mixed and can use, and the material that mixes and stirs used up in 60 minutes, and the material of initial set must not re-use.
The manufacture method of its interface agent is characterized in that: (accompanying drawing 2: interface agent producing process flow chart)
1, presses formula ratio water, calgon, aqueous synthetic-resin emulsion, silane coupler are added in the dispersion tank, stirred 5-10 minute with portable mixing machine.
2, portland cement is added in the above-mentioned dispersion tank, stir, dry powder particle or incomplete mixing must not be arranged with portable mixing machine.
3, this material is with mixing with usefulness, service time max 20 mins, the material after the initial set is forbidden to use.
The manufacture method of its elasticity acrylic acid fluid sealant is characterized in that: (accompanying drawing 6: elastic sealant technological process of production figure)
1, press formula ratio the acrylic acid emulsion is added in the dispersion tank, (rotating speed is below 400 rev/mins) slowly add the F-5 dispersing agent successively under low speed stirs, precipitated calcium carbonate, and swell soil, zinc oxide, antiager disperseed 20-30 minute.
2, under stirring at low speed, slowly add alcohol ester 12, after adding, reacted 30 minutes, both can be canned standby.The manufacture method of its anti-soil cover agent is characterized in that: (accompanying drawing 5: anti-soil cover agent producing process flow chart)
1, press formula ratio with water, waterproofing agent of organosilicon, monoethanolamine adds in the dispersion tank.
2, under agitation slowly add acrylic acid emulsion dispersion reaction 10-15 minute.
3, stirring adding alcohol ester 12, silicon oil foam killer mixes and can package spare.
The manufacture method of energy-saving heat-insulating composite decorative plate of the present invention is characterized in that: (accompanying drawing 1: energy-saving heat-insulating composite decorative plate technological process of production figure)
1, get 1 50 liters container, will produce good dual-component binder powder, the correspondence packing of colloid is opened and is added in the container, with the portable mixing machine that stirs it is mixed, and can use.
2, the calcium silicate board of getting one 600 * 600 * 3.5 embeds in the mould, coats the interleaving agent of mould surrounding, by metering the surface of the calcium silicate board in the mould is sprayed the thick adhesive glue of one deck 1-1.5.
3, get the foamed polystyrene board of 600 * a 600 * 80mm in addition,, approach and evenly bonded even brushing one deck interface binding material.
4, the foamed polystyrene board of having brushed the interface agent is put into mould (being coated with the bonding on polyphenyl plate surface with the calcium silicate board surface of gluing of interface agent), claps compacting with have gentle hands, makes between two plates to fit tightly surplus glue around removing after the depanning, natural curing 24 hours.
5,24 hours composite plate of maintenance makes surfacing bright and clean with 200 order waterproof abrasive papers sanded side gently.
6, sand milling is good composite surface spraying one deck acrylic acid coating or real stone paint decoration surface layer, dry 2 hours.
7, dried composite plate spraying one deck anti-soil cover agent can be packed warehouse-in after dry 2 hours.
Feature during its use of above-mentioned energy-saving heat-insulating composite decorative plate: (accompanying drawing 8: energy-saving heat-insulating composite decorative plate is installed the suspension member sectional view)
(1) directly adopt dry powder polymer mortar or inorganic silicate adhesive or water-based organic polymer cementing agent mix portland cement directly to stick on building cement or the common brick basal plane.(2) after warming plate pastes, in the plate lower surface and the two sides electricity consumption beat 3 φ 8mm, the hole of dark 40-50mm, fill in the nylon expansion tube, be screwed into φ 6mm thread tapping, then with U type folder suspension member be stuck on the thread tapping cap with composite plate in, U type folder plane must not be higher than lateral plates.
The present invention will begin one's study from the end of the year 2003, carry out the engineering pilot in 2004 in the Urumqi City.2005. year promotes at hill path, black city Construction Bank sky high residential building, rich well-known city, sky, Shihezi, Changji Glan community residential building in spring, has finished batch production streamline production technology, the technical scheme of mounting process.Smear the mortar thermal-insulating scheme relatively with existing steel wire net rack polyphenyl plate heat preserving, polyphenyl plate thin, have tangible excellent characteristics, and will relatively be listed in the table below:
Composite energy-saving external heat preservation decorative board and the contrast of other polyphenyl plate heat preserving scheme performance and price:
By the present invention and polyphenyl plate thin plastering exterior wall heat preservation method and the contrast of other manufacturability cost, more can react advance of the present invention.
The present invention meets national wall to change product with the building energy conservation policy.
Products characteristics: all adopt common heat preservation construction material industrial chemicals commonly used, become low, the heat preservation energy-saving function admirable, lightweight, high-strength, waterproof, nontoxic, do not fire independent design suspension member, appearance looks elegant.
Properties of product: the batch production streamline quality of production is reliable, flawless, and the hollowing phenomenon, the construction simple and fast, bonding connects firmly with suspension member, and is reliable, characteristics such as no hidden danger of quality.Be the upgrading products of JG149-2003 polyphenyl plate thin plastering exterior wall heat-insulation system.
Cost of production: this product compares with JG149-2003 polyphenyl plate plastering exterior wall heat-insulation system, and the production and construction cost significantly reduces, and more helps market and accepts.
Be used for external wall outer insulation owing to have architectural surface, form the nature lattice between plate and the plate,, reduced the working procedure and the cost of outer decoration again, eliminated on-the-spot compound hidden danger of quality so guaranteed good decoration effect.
Claims (3)
1, a kind of efficient energy-saving heat-insulating composite decorative plate is characterized in that: the employing foamed polystyrene board is a base material; With the redispersibility latex powder is main cementing agent; With waterproofing agent of organosilicon, the aqueous synthetic-resin latex is binder modification agent, interface binding material; With portland cement, the sandstone powder is an inserts; With the calcium silicate board is the polyphenyl plate external protection coating; With acrylic acid coating is architectural surface, is plate contact fluid sealant with elasticity acrylic acid fluid sealant.
The specification and the quality requirement of commercial polysterol foaming plate:
Pilot project Performance requirement
Coefficient of thermal conductivity w/ (mk) ≤0.041
Apparent density/kg/m
2 18-22
Size mm 600×400、600×600
Dimensional stability % ≤0.3
Thickness mm 80±2
Flammability Fire-retardant, from fire from putting out
The specification of commercially available calcium silicates and quality requirement:
Pilot project Performance requirement
Thickness mm 3、3.5、4、5、6
Size mm 600×400、600×600
Impact strength/J ≥4.0
Water resistance, immersion 24h Not efflorescence, foaming, do not lower intensity
Freeze-thawing resistant The surface flawless, hollowing, bubble, peel off phenomenon
Water absorption/(g/m
2), immersion 24h
≤400
With the weight analogy is the adhesive glue match ratio unit of unit: (kg)
Material name Specification Match ratio
The redispersibility latex powder LW--5 3.0-3.8
Waterproofing agent of organosilicon Solid content 30% ± 2 2.8-3.2
Aqueous synthetic-resin emulsion 50±2％ 2.2-3.0
Portland cement 42.5R 28-32
The sandstone powder The 80-100 order 55-66
Calgon Technical grade 0.3--0.5
Water Clean water 23--26
With the weight ratio is the interface binding material match ratio unit of unit: (kg)
Material name Specification Match ratio
Aqueous synthetic-resin emulsion 50±2％ 80-100
Silane coupler Technical grade 0.002-0.005
Portland cement 42.5R 150-200
Calgon Technical grade 0.5-1
Water Clean water 5-10
With the weight ratio is the elastic sealant match ratio unit (kg) of unit
Material name Specification Match ratio
The acrylic acid emulsion Solid content 55 ± 1 50-60
Precipitated calcium carbonate Technical grade 80
Alcohol ester 12 Technical grade 10-12
Swell soil Technical grade 3-5
Zinc oxide Technical grade 6-8
The F-5 dispersing agent Technical grade 0.2
Age resister Technical grade In right amount
With the weight ratio is the anti-soil cover agent match ratio unit of unit: (kg)
Material name Specification Match ratio
The acrylic acid emulsion Solid content 50 ± 2 30-40
Waterproofing agent of organosilicon Solid content 30 ± 2 6-8
Monoethanolamine Technical grade 1.5-3
Alcohol ester 12 Technical grade 1.5-2
Water Tap water 60-80
Silicone defoaming agent Technical grade In right amount
2, according to right 1 described-kind of energy-efficient composite thermal insulation decorative board, it is characterized in that: foamed polystyrene board (is summarized polystyrene extruded sheet, the hard polyurethane foam plate), redispersibility latex powder (summarizing the various water-soluble rubber powders of dispersion resin again, aqueous synthetic-resin emulsion, silicate of soda (potassium) modified adhesive); Aqueous synthetic-resin emulsion (summarizing benzene emulsion, Silicone acrylic emulsion, pure-acrylic emulsion, second third, uncle third, vinyl chloride-vinylidene chloride resin emulsion); Calcium silicate board (summarizing magnesite product plate, special plate, cement asbestos fiber sheet, gypsum plank); Acrylic acid veneer coating (summarizing oiliness, water-based acrylic acid coating, polyester coating, polyurethane coating, true mineral varnish, stone similar paint).
3, the manufacture method of a kind of energy-saving heat-insulating composite decorative plate under the claim 1 is characterized in that: utilize commercially available finished product to meet the foamed polystyrene board that GB and industry standard require, calcium silicate board, the acrylic acid coating material of deciding.
The manufacture method of compoiste adhering glue is characterised in that:
(1) press formula ratio with portland cement, the sandstone powder adds in the double worm mixer, mixes 7-8 minute, adds the redispersible latex powder mixing again 8-10 minute, gets final product metering packing, and every bag of 25kg puts in storage standby.
(2) press formula ratio successively with water, calgon, waterproofing agent of organosilicon, aqueous synthetic-resin emulsion adds in the dispersion tank, low speed disperseed (rotating speed is below 400 rev/mins) 10-15 minute (bubble is many can to add a little tributyl phosphate froth breaking), got final product metering packing, every barrel of 8kg, put in storage standby.
Above cementing agent powder and glue are the corresponding packings of two components, only need during use two kinds are mixed and can use, and the material that mixes and stirs used up in 60 minutes, and the material of initial set must not re-use.
The manufacture method of its interface agent is characterized in that:
1, presses formula ratio water, calgon, aqueous synthetic-resin emulsion, silane coupler are added in the dispersion tank, stirred 5-10 minute with portable mixing machine.
2, portland cement is added in the above-mentioned dispersion tank, stir, dry powder particle or incomplete mixing must not be arranged with portable mixing machine.
3, this material is with mixing with usefulness, service time max 20 mins, the material after the initial set is forbidden to use.
The manufacture method of its elasticity acrylic acid fluid sealant is characterized in that:
(1) press formula ratio the acrylic acid emulsion is added in the dispersion tank, (rotating speed is below 400 rev/mins) slowly add the F-5 dispersing agent successively under low speed stirs, precipitated calcium carbonate, and swell soil, zinc oxide, antiager disperseed 20-30 minute.
(2) under stirring at low speed, slowly add alcohol ester 12, after adding, reacted 30 minutes, both can be canned standby.The manufacture method of its anti-soil cover agent is characterized in that:
(1) press formula ratio with water, waterproofing agent of organosilicon, monoethanolamine adds in the dispersion tank.
(2) under agitation slowly add acrylic acid emulsion dispersion reaction 10-15 minute.
(3) stirring adding alcohol ester 12, silicon oil foam killer mixes and can package spare.The manufacture method of its energy-saving heat-insulating composite decorative plate is characterized in that:
(1) get 1 50 liters container, will produce good dual-component binder powder, the correspondence packing of colloid is opened and is added in the container, with the portable mixing machine that stirs it is mixed, and can use.
(2) calcium silicate board of getting one 600 * 600 * 3.5 embeds in the mould, coats the interleaving agent of mould surrounding, by metering the surface of the calcium silicate board in the mould is sprayed the thick adhesive glue of one deck 1-1.5.
(3) get the foamed polystyrene board of 600 * a 600 * 80mm in addition,, approach and evenly bonded even brushing one deck interface binding material.
(4) foamed polystyrene board that will brush the interface agent is put into mould (being coated with the bonding on polyphenyl plate surface with the calcium silicate board surface of gluing of interface agent), clap compacting with have gentle hands, make between two plates to fit tightly surplus glue around removing after the depanning, natural curing 24 hours.
(5) with 24 hours composite plate of maintenance with 200 order waterproof abrasive papers sanded side gently, make surfacing bright and clean.
(6) sand milling is good composite surface sprays one deck acrylic acid coating or real stone paint decoration surface layer, dry 2 hours.
(7) with the agent of dried composite plate spraying one deck anti-soil cover, can pack warehouse-in after dry 2 hours.
Feature when it uses:
(1) this plate can directly adopt polymer dry powder mortar or aqueous high molecular cementing agent mix portland cement directly to be pasted on building cement mortar or common brick surface.
(2) high-story architecture construction can adopt the haftplatte method of cementing agent bonding and Combined hanger dual fail-safe.Promptly pasting the hole that 3 dark 4-5cm of ∮ 8mm are beaten in energy-saving heat-insulating composite plate bottom in place and both sides electricity consumption, fill in the nylon expansion tube, be screwed into the thread tapping of ∮ 6mm, be stuck on the thread tapping cap with U type suspension member one end then, an end penetrates the polyphenyl plate interior (see accompanying drawing is installed) of composite plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510119531 CN1966907A (en) | 2005-11-14 | 2005-11-14 | Energy-saving heat-insulating composite decorative plate and its producing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510119531 CN1966907A (en) | 2005-11-14 | 2005-11-14 | Energy-saving heat-insulating composite decorative plate and its producing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1966907A true CN1966907A (en) | 2007-05-23 |
Family
ID=38075851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510119531 Pending CN1966907A (en) | 2005-11-14 | 2005-11-14 | Energy-saving heat-insulating composite decorative plate and its producing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1966907A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505820A (en) * | 2011-09-30 | 2012-06-20 | 德阳金路高新材料有限公司 | Flexible thermal-insulating decorative material for internal wall and method for producing flexible thermal-insulating decorative material |
| CN103306386A (en) * | 2012-03-13 | 2013-09-18 | 张文军 | Production method for fireproof insulation board |
| CN103541532A (en) * | 2013-11-06 | 2014-01-29 | 上海市建筑装饰工程集团有限公司 | Calcium silicon wall ground decoration module and manufacturing method thereof |
| CN104163605A (en) * | 2014-07-15 | 2014-11-26 | 湖北华裕龙节能环保材料科技有限公司 | Exterior wall, slope and flat roofing insulation board manufacturing method and insulation board |
| CN104231458A (en) * | 2013-06-19 | 2014-12-24 | 张标 | EPSA modified heat preservation and insulation fireproof material |
| CN106284710A (en) * | 2016-07-29 | 2017-01-04 | 上海轩颂建筑科技有限公司 | A kind of Novel silicate external-wall heat-insulation material |
| CN106567468A (en) * | 2016-08-09 | 2017-04-19 | 吴理侃 | Composite heat preservation board |
| CN107129207A (en) * | 2017-05-17 | 2017-09-05 | 苏州铭晟通物资有限公司 | A kind of anti-flammability construction material |
| CN108892530A (en) * | 2018-09-21 | 2018-11-27 | 卜战勇 | A kind of novel concrete composite board and preparation method thereof |
| CN110397237A (en) * | 2019-07-29 | 2019-11-01 | 苏州普莱特环保新材料有限公司 | A kind of manufacturing method of the light heat insulation decorative plate with waterproof layer |
| CN114075066A (en) * | 2021-05-08 | 2022-02-22 | 新狮展(上海)展示服务有限公司 | Magnesium oxychloride reinforced composite material and preparation method thereof |
| CN116640459A (en) * | 2023-05-15 | 2023-08-25 | 深圳市深格声学技术有限公司 | Micropore micro-labyrinth sound absorption and noise reduction light board |
-
2005
- 2005-11-14 CN CN 200510119531 patent/CN1966907A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505820B (en) * | 2011-09-30 | 2013-09-04 | 德阳金路高新材料有限公司 | Flexible thermal-insulating decorative material for internal wall and method for producing flexible thermal-insulating decorative material |
| CN102505820A (en) * | 2011-09-30 | 2012-06-20 | 德阳金路高新材料有限公司 | Flexible thermal-insulating decorative material for internal wall and method for producing flexible thermal-insulating decorative material |
| CN103306386A (en) * | 2012-03-13 | 2013-09-18 | 张文军 | Production method for fireproof insulation board |
| CN104231458A (en) * | 2013-06-19 | 2014-12-24 | 张标 | EPSA modified heat preservation and insulation fireproof material |
| CN103541532B (en) * | 2013-11-06 | 2016-08-17 | 上海市建筑装饰工程集团有限公司 | Calcium silicon wall ground decoration module and preparation method thereof |
| CN103541532A (en) * | 2013-11-06 | 2014-01-29 | 上海市建筑装饰工程集团有限公司 | Calcium silicon wall ground decoration module and manufacturing method thereof |
| CN104163605A (en) * | 2014-07-15 | 2014-11-26 | 湖北华裕龙节能环保材料科技有限公司 | Exterior wall, slope and flat roofing insulation board manufacturing method and insulation board |
| CN106284710A (en) * | 2016-07-29 | 2017-01-04 | 上海轩颂建筑科技有限公司 | A kind of Novel silicate external-wall heat-insulation material |
| CN106284710B (en) * | 2016-07-29 | 2019-06-21 | 上海轩颂建筑科技有限公司 | A kind of silicate external-wall heat-insulation material |
| CN106567468A (en) * | 2016-08-09 | 2017-04-19 | 吴理侃 | Composite heat preservation board |
| CN107129207A (en) * | 2017-05-17 | 2017-09-05 | 苏州铭晟通物资有限公司 | A kind of anti-flammability construction material |
| CN108892530A (en) * | 2018-09-21 | 2018-11-27 | 卜战勇 | A kind of novel concrete composite board and preparation method thereof |
| CN110397237A (en) * | 2019-07-29 | 2019-11-01 | 苏州普莱特环保新材料有限公司 | A kind of manufacturing method of the light heat insulation decorative plate with waterproof layer |
| CN114075066A (en) * | 2021-05-08 | 2022-02-22 | 新狮展(上海)展示服务有限公司 | Magnesium oxychloride reinforced composite material and preparation method thereof |
| CN116640459A (en) * | 2023-05-15 | 2023-08-25 | 深圳市深格声学技术有限公司 | Micropore micro-labyrinth sound absorption and noise reduction light board |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1966907A (en) | Energy-saving heat-insulating composite decorative plate and its producing method | |
| CN100585105C (en) | Insulating decoration integral board for building exterior wall | |
| CN101891431B (en) | Light energy-saving plastering mortar and construction method thereof | |
| CN100345791C (en) | Heat insulating glue powder material for wall and its prepn and usage | |
| CN101602592A (en) | A kind of light-weight face tile for thermal insulating layer on external wall and manufacture method | |
| CN201198640Y (en) | External heat insulation decorative machining structure body | |
| CN103255888A (en) | Full-body dry hanging plate and manufacturing method thereof | |
| CN109020370B (en) | Interface mortar with anticorrosive coating for steel structure exterior wall | |
| CN111170698B (en) | Regenerated glass fiber reinforced plastic anti-crack thermal insulation mortar and preparation and construction methods thereof | |
| CN103253909A (en) | Glaze material and preparation method of glaze material plate | |
| CN113501687A (en) | Recycled aggregate pervious concrete and preparation method thereof | |
| CN1417437A (en) | Heat insulating polyurethane wall and its construction process | |
| CN103469960B (en) | Thermal insulation composite external wall panel and manufacturing method thereof | |
| CN1727424A (en) | Biologic waterproof glue and usage | |
| CN202401714U (en) | Composite board of compounded natural stone and substrate | |
| CN201217905Y (en) | Plastering type composite building energy-conservation and thermal-insulation board | |
| CN102808491A (en) | Heat insulation decoration board and manufacturing method thereof | |
| CN101823863B (en) | External wall decoration mortar | |
| CN111807784B (en) | Granite-like fiber cement board and preparation method and application thereof | |
| CN209718799U (en) | A kind of energy-saving heat preserving stone material easy for installation | |
| CN110642551A (en) | Durable stone-like wall brick for building facing and preparation method thereof | |
| CN110590262A (en) | Method for making terrazzo wall brick | |
| CN110195501A (en) | A kind of wall multi-function decoration board and preparation method thereof | |
| CN1172869C (en) | Environmental protection type thermal-protection material | |
| CN213653983U (en) | Novel thermal-insulated composite wall panel keeps warm |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |