CN100585105C - Insulating decoration integral board for building exterior wall - Google Patents
Insulating decoration integral board for building exterior wall Download PDFInfo
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- CN100585105C CN100585105C CN200710115051A CN200710115051A CN100585105C CN 100585105 C CN100585105 C CN 100585105C CN 200710115051 A CN200710115051 A CN 200710115051A CN 200710115051 A CN200710115051 A CN 200710115051A CN 100585105 C CN100585105 C CN 100585105C
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/90—Passive houses; Double facade technology
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The invention relates to a constructional material, in particular to a heat preservation and decoration board for a building exterior wall. The invention has a structure that the board mainly comprises three layers; an inner layer serves as an insulating course, an outer layer serves as a decorative layer and a middle layer serves as a binding course; wherein, the insulating course has a polyphenyl board or a plastic extrusion plate or a polyurethane board; the decorative board has various exterior wall facing dopes or a decorative plate; the binding course is the polymer caking agent layer, the insulating course and the decorative layer are stuck into a whole by the cementing action of the polymer caking agent. The invention has convenient construction, easy manipulation, low cost, good heat prevention effect and strong suitability, thereby contributing to the quick popularization of energy consumption of a building.
Description
Technical field
The present invention relates to a kind of constructional materials, specifically is a kind of used for building exterior wall heat insulation decoration integrated plate.
Background technology
Along with the progress of society, people more think the dependence of quality of life and living environment, and energy conservation is the fundamental state policy of China.Energy-saving and environmental protection, green building and material are the requirements of living environment, the embodiment that human especially scientific achievement is worth.
Building Trade in China development in recent years is rapid, nearly 2,000,000,000 square metres of annual newly-increased building area, and building trade is more and more higher to the requirement of building exterior wall heat preserving and decoration.30% of present China building energy consumption account total energy consumption expects the year two thousand twenty and may reach 40%, and in the face of so huge power consumption, building energy conservation is extremely urgent.
Existing insulation way commonly used has following several:
(1), exterior wall internal insulation way:
1, paste heat-preserving plate method.
2, adhesive powder-polystyrene granule thermal insulation mortar adds glass fiber reticular cloth anticracking grout method.
The subject matter that above way exists: (1), hot working efficiency are lower.(2), interior insulation accounts for the interior space, the usable floor area minimizing.(3), insulation layer is indoor, to secondary decoration, sets up and hangs facility and make troubles, and is bigger to resident family's influence during maintenance.So seldom use at present.
(2), external wall outer insulation way:
1, polyphenyl glue powder particles heat preservation slurry system.As the transitional material of building energy conservation 30%, because of coefficient of thermal conductivity is big, hot working efficiency is low, the construction trouble, and quality is wayward, is eliminated.
2, the thin plastoring system of polyphenyl plate (EPS) or extruded sheet (XPS).Be present the most frequently used way, its advantage: cost is lower, and new technology content is few, grasps easily.Existing problems: (1), existing construction in layer, complex procedures, the wet trade amount is big.(2), the finishing mucilage thickness uniformity is wayward, generally at 3-4mm, if blocked up, the drying shrinkage stress of generation is bigger, easy to crack.(3), the scene is difficult for maintenance, easy dry shrinkage and cracking.
3, extruded sheet (XPS) is incubated plug-in decorative board system.Its advantage: the site assembly construction, basic wet-less operation, cladding panel can be with aluminium sheet or plastic plate.Existing problems: (1), plug-in because of decorating lamination, the facade effect is abundant, uses and is limited to.(2), extruded sheet, the decorative panel layering nail that expands is fixing, the bloated nail that passes insulation layer is more, influences heat insulation effect.(3), trouble is handled at corner, stringcourse, exterior window trim and outstanding position.
4, polyurethane (PUF) heat-insulation system.Its advantage: high insulating effect, the adhesion strength height does not generally need joint treatment.Existing problems: (1), need special equipment in-situ spraying.(2), planeness is wayward, need smear the levelling of insulation rubber cement again.(3), raw material sources is limited, cost is higher.
The comprehensive pluses and minuses of practices well at present, the job practices of the present heat-preserving wall that generally adopts, be when building exterior wall, to paste to put warming plate, smear materials such as screed at the external surface of warming plate then, the problem that this heat-preserving wall exists is a complex procedures, and workload is big, be subject to construction environment and climatic influences, cause the plastering mortar uniformity wayward, and mass defect such as easy to crack, this is the problem that prior art exists.
Therefore, be necessary to develop a kind of easy construction, easy to operate, cost is low, high insulating effect, and adaptable external-wall heat-insulation material is to help the rapid popularization of building energy conservation.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of novel heat insulation decorative integrated plate, can realize commercial sales and accumulating in factory's streamline large-scale production, be suitable on all kinds of exterior walls, pasting assembling and use.
Insulating decoration integral board for building exterior wall of the present invention is a compound thermal-insulating decorative one plate, and primary structure comprises three layers, and internal layer is an insulation layer, and skin is a decorative layer, and the centre is a setting course.
The concrete material and the structure of each layer are as follows:
(1) insulation layer is the foamable polymer warming plate, can select polyphenyl plate (EPS), extruded sheet (XPS) or polyurethane plate (PU) for use;
(2) decorative layer is various exterior wall finish coating or dalle;
(3) setting course is the polymeric binder layer, and the cementation by polymeric binder is with insulation layer and firm being bonded as one of decorative layer.
In order to improve pliability, crack resistance and the performances such as waterproof, protection against the tide of heat preservation and decoration of outer wall one plate of the present invention, it is the heat preservation and decoration of outer wall one plate of compound setting course that the inventor provides a kind of setting course, its setting course is a multi-layer compound structure, the self-heat conserving layer rises and is followed successively by the polymer bonding mucilage layer bonding with warming plate, alkali resistant glass fibre open weave cloth, polymer finishing mucilage layer and exterior wall putty layer from inside to outside, and outermost layer is a decorative layer; By the compound setting course of multilayer rubber cement and enhancing anticracking material formation, with insulation layer and firm being bonded as one of decorative layer.
The prescription of polymer bonding rubber cement, polymer finishing mucilage and exterior wall putty that heat preservation and decoration of outer wall one plate setting course of the present invention is used, all be after multiple factors such as the quality that takes into full account the compatibility of various different kind of material, product warming plate, cost and adaptation batch production large-scale production, estimate the optimization formula that filters out.
Heat preservation and decoration of outer wall one plate tack coat of the present invention with the parts by weight of each raw material components in the polymer bonding rubber cement dry powder optimization formula is:
Cement 30-35
Sand 55-60
Powdered whiting 8.5-10
EVA can disperse rubber powder 2.0-2.5
Cellulose ether 0.15-0.2
Polypropylene fibre 0.1-0.15
Building defoamer 0-0.1
The parts by weight that heat preservation and decoration of outer wall one plate of the present invention is wiped one's face with each raw material components in the rubber cement dry powder optimization formula are:
Cement 35-40
Sand 50-55
Powdered whiting 10-11
EVA can disperse rubber powder 2.4-2.7
Cellulose ether 0.15-0.2
Wood fibre 0.1-0.15
Building defoamer 0-0.1
Silane hydrophober 0.15-0.18
Wherein said cement is the 42.5R Portland cement; Sand is 50-150 purpose washing sand or quartz sand; Powdered whiting is the 200-300 order; EVA can disperse that the vinyl acetate parts by weight are 20~30% in the rubber powder; Cellulose ether is methyl cellulose ether or hydroxypropyl methyl cellulose ether, and viscosity is 40000-70000cp.s; Wood fibre is the wood fibre of 0.4-0.6mm; Polypropylene fibre is the polypropylene fibre of 0.8-1mm; Silane hydrophober is SEAL80.On each raw material components market commodity selling is arranged all in the above-mentioned prescription.
When production or construction, above-mentioned two kinds of polymer latex paste dry powders were stirred 3-5 minute, mix, the neutral water that adds its weight 20-26%, adopt the electric blender of 700~100r/min to stir 3-5 minute, stir to be in harmonious proportion and evenly make rubber cement, can in production procedure, use.
Auxiliary materials such as cellulose ether, wood fibre, silane hydrophober have been added in the rubber cement prescription preferred for this invention by a certain percentage of the weight, synergy by above-mentioned auxiliary material and re-dispersible glue powder, make rubber cement under the prerequisite of the enough adhesion strengths of maintenance, improved the crack resistance and the pliability of heat preservation and decoration of outer wall one plate float coat, its backfin ratio is reduced to below 2.5.The adding of silylation hydrophober has strengthened waterproof, humidity, resistance to acids and bases and the weatherability of heat preservation and decoration of outer wall one plate.
The exterior wall putty layer is the transition zone of finishing mucilage and decorative layer, guarantee the strong bonded of finishing mucilage and decorative layer, and cracking resistance and weather resistance are good.Be aggregate with white cement, powdered whiting, French chalk in the exterior wall putty prescription of the present invention, re-dispersible glue powder, SEAL80, hydroxypropyl methyl cellulose ether, wood fibre are small powder, talcous adding has improved the application property and the levelability of exterior wall putty, SEAL80 is redispersible powdery silylation hydrophobicity additive, adding the back has tangible effect to the water absorption that reduces system, but also makes it have good mixing and stirring property and workability.
The parts by weight of each raw material components are in the heat preservation and decoration of outer wall one plate exterior wall putty dry powder formulation of the present invention:
White cement 40-45
French chalk 20-25
Powdered whiting 28-30
EVA can disperse rubber powder 2.4-2.6
Cellulose ether 0.2-0.3
Wood fibre 0.2-0.3
Building defoamer 0-0.1
Silane hydrophober 0.18-0.2
Wherein said white cement is the 42.5R white cement; Powdered whiting and French chalk are the 200-300 order; EVA can disperse that the vinyl acetate parts by weight are 20~30% in the rubber powder; Cellulose ether is methyl cellulose ether or hydroxypropyl methyl cellulose ether, and viscosity is 40000-70000cp.s; Wood fibre is the wood fibre of 0.4~0.6mm, and silane hydrophober is SEAL80.On each raw material components market commodity selling is arranged all in the above-mentioned prescription.
Produce or during construction, the neutral water that adds its weight 30-35% in above-mentioned dry powder can use after stirring and being in harmonious proportion evenly.
The production method of heat preservation and decoration of outer wall one plate of the present invention is as follows:
The production line device of heat preservation and decoration of outer wall one plate comprises batch mixing stirring system, hybrid system, finishing system three parts, batch mixing is set on production line top stirs platform, according to the difference of every layer of composite material, adopt different mixer mixs, the gravity type blanking.Finish on the streamline of bottom that insulation layer, tack coat rubber cement, alkali resistant glass fibre open weave cloth lay, the roll-in of finishing mucilage, exterior wall putty layer is compound, carries out maintenance, reach to enter paint line after the intensity and polish, spray paint, dry and apply film, packing warehouse-in.
The construction method of installation of heat preservation and decoration of outer wall one plate of the present invention is as follows:
According to building facade effect, select the heat insulation composite decorative plate of different specification size, be pasted on basic unit's body of wall, stay 6mm~10mm slit between every block of plate with the polymer bonding rubber cement, and fix with suspension member, the plate seam adopts polyurethane foaming joint filling, weather-proof waterproof gasket cement filleting.
Heat preservation and decoration of outer wall one plate performance indications require as follows:
The performance and the characteristics of heat preservation and decoration of outer wall one panel products of the present invention:
(1) heat preservation and decoration of outer wall one plate batch production streamline of the present invention is produced, and can control the thickness and the coefficient of thermal conductivity of insulating accurately, and dimensional errors is little, can guarantee the heat insulation and preservation effect of designing requirement.
(2) heat preservation and decoration of outer wall one plate of the present invention is produced insulation layer, tack coat, enhancement layer, anti-cracking plastering layer, decorative layer at factory's streamline, make the on-site construction operations of practices well become batch production production, more stable quality, the combination of layers of material is more firm, and the pliability of product, cracking resistance, waterproof, shock resistance, ageing-resistant performance are better.Its backfin ratio is 2.3~2.5.
(3) the polymer latex paste dry powder of the on-the-spot installation use of heat preservation and decoration of outer wall one plate of the present invention, after being modulated into wet pulp, have good workability, application property, be convenient to operation, originally it is the same with tile fixing simple that complicated heat preservation technology is reduced to, and combines better reliability if be equipped with suspension member, operating personnel can carry out large tracts of land, high-quality, high efficiency construction after simple training.
(4) every plate seam crossing adopts insulation, the good polyurethane foaming of bond effect joint filling, weather-proof waterproof gasket cement filleting, good water-proof effect, and easy construction, the situ wet operation is few, and the efficient height is difficult for producing deformation crack.
(5) heat preservation and decoration of outer wall one plate of the present invention has adopted the MULTILAYER COMPOSITE setting course successively to reduce the construction measure of stress, has greatly improved cracking resistance, can not form cold (heat) bridge again, influences heat insulation effect.
(6) heat preservation and decoration of outer wall one plate of the present invention integrates insulation, decorates, architectural surface is fluorine carbon lacquer, aluminium-plastic panel, artificial granite, true mineral varnish, plucking lacquer, common coating etc., and variety design is various, also can make according to customer requirements, compliance is strong, is convenient to abundant outer facade.
(7) on-the-spot installation is adopted and is sticked combination, good reliability, and the joint filling of seam crossing polyurethane, weather-proof waterproof gasket cement filleting, good water-proof effect, easy construction, the situ wet operation is few, and the efficient height is difficult for producing deformation crack.
(8) be applicable to or change, extend civilian construction that other buildings also can be consulted and used newly-built.
Description of drawings
Fig. 1 is heat insulation composite decorative plate technological process of production figure of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described further:
Embodiment 1
This used for building exterior wall heat insulation decoration integrated plate comprises insulation layer, single setting course and decorative layer.The material that insulation layer adopts be the XPS warming plate, setting course is the polymer latex adhesion coating, what finish coat adopted is aluminium-plastic panel.The thickness of this heat insulation decoration integrated plate is 40mm.
Embodiment 2
This used for building exterior wall heat insulation decoration integrated plate comprises insulation layer, the material that setting course and decorative layer, insulation layer adopt be the EPX warming plate, setting course is compound setting course, what finish coat adopted is the true mineral varnish film of artificial granite.This heat preservation and decoration of outer wall one plate self-heat conserving layer rises and is followed successively by insulation layer, polymer bonding mucilage layer, alkali resistant glass fibre open weave cloth, polymer finishing mucilage layer, exterior wall putty layer, facing decorative layer from inside to outside.The thickness of this heat insulation decoration integrated plate is 55mm, and setting course 2 thickness are 5mm.
The production method of this heat preservation and decoration of outer wall one plate is as follows:
The production line device of heat preservation and decoration of outer wall one plate comprises batch mixing stirring system, hybrid system, finishing system three parts, batch mixing is set on production line top stirs platform, according to the difference of every layer of composite material, adopt different mixer mix gravity type blankings.Finish on the streamline of bottom that insulation layer, bonding mucilage layer, alkali resistant glass fibre open weave cloth lay, the roll-in of finishing mucilage layer, exterior wall putty layer is compound, carried out maintenance 24 hours, and reached and enter paint line after the intensity and polish, spray paint, dry and apply film, packing warehouse-in.
The backfin ratio of this heat preservation and decoration of outer wall one plate is 2.3, and the water absorption of soaking 24 hours is 470 (g/m
2), the saturating wet density of steam is 1.35g/ (m
2.h).
Embodiment 3.
In the foregoing description 2 in the bonding mucilage layer employed adhesive glue paste dry powder each composition weight umber as follows:
42.5R Portland cement 31
60 order quartz sands 58
250 order powdered whitings 8.5
SP-3000 can disperse rubber powder 2.1
Methyl cellulose ether 0.18
0.8mm polypropylene fibre 0.12
Commercially available building defoamer 0.1
Produce when using, will add neutral water 22kg in the above-mentioned rubber cement dry powder of every 100kg, stir and be modulated into the rubber cement use.
Embodiment 4.
In the foregoing description 2 in the employed finishing mucilage dry powder of finishing mucilage layer each composition weight umber as follows:
42.5R Portland cement 35
100 order quartz sands 52
250 order powdered whitings 11
FX-2350 can disperse rubber powder 2.6
Hydroxypropyl methyl cellulose ether 0.18
0.4~0.6mm wood fibre 0.15
Commercially available building defoamer 0.1
SEAL80 0.18
Produce when using, will add neutral water 26kg in the above-mentioned rubber cement dry powder of every 100kg, stir and be modulated into the rubber cement use.
Embodiment 5.
In the foregoing description 2 in the employed exterior wall putty dry powder of putty layer each composition weight umber as follows:
42.5R white cement 44
250 order French chalk 24
250 order powdered whitings 28
FX-2350 can disperse rubber powder 2.4
Hydroxypropyl methyl cellulose ether 0.3
0.4~0.6mm wood fibre 0.3
SEAL80 0.2
Produce when using, add neutral water 35kg in the above-mentioned exterior wall putty dry powder of every 100kg, stir the modulation back and use.
Embodiment 6.
The construction method of installation of the heat preservation and decoration of outer wall one plate described in the foregoing description 1 and 2 is as follows:
According to building facade effect, select the heat insulation composite decorative plate of different specification size, be pasted on basic unit's body of wall, stay 6mm~10mm slit between every block of plate with the polymer bonding rubber cement, and fix with suspension member, the plate seam adopts polyurethane foaming joint filling, weather-proof waterproof gasket cement filleting.
Claims (3)
1. insulating decoration integral board for building exterior wall is characterized in that: it is compound thermal-insulating decorative one plate, and primary structure comprises three layers, and internal layer is an insulation layer, and skin is a decorative layer, and the centre is a setting course; Insulation layer is polyphenyl plate, extruded sheet or polyurethane plate; Decorative layer is various exterior wall finish coating or dalle; Setting course is a multi-layer compound structure, and the self-heat conserving layer rises and is followed successively by the polymer bonding mucilage layer bonding with warming plate, alkali resistant glass fibre open weave cloth, polymer finishing mucilage layer and exterior wall putty layer from inside to outside, and outermost layer is a decorative layer; By the compound setting course of multilayer rubber cement and enhancing anticracking material formation, with insulation layer and firm being bonded as one of decorative layer; Wherein, the parts by weight of each raw material components are in the used adhesive glue paste dry powder prescription of said polymer bonding mucilage layer:
Cement 30-35
Sand 55-60
Powdered whiting 8.5-10
EVA can disperse rubber powder 2.0-2.5
Cellulose ether 0.15-0.2
Polypropylene fibre 0.1-0.15
Building defoamer 0-0.1;
The parts by weight of each raw material components are in the used finishing mucilage dry powder formulation of said polymer finishing mucilage layer:
Cement 35-40
Sand 50-55
Powdered whiting 10-11
EVA can disperse rubber powder 2.4-2.7
Cellulose ether 0.15-0.2
Wood fibre 0.1-0.15
Building defoamer 0-0.1
Silane hydrophober 0.15-0.18
The parts by weight of each raw material components are in the used exterior wall putty dry powder formulation of said exterior wall putty layer:
White cement 40-45
French chalk 20-25
Powdered whiting 28-30
EVA can disperse rubber powder 2.4-2.6
Cellulose ether 0.2-0.3
Wood fibre 0.2-0.3
Building defoamer 0-0.1
Silane hydrophober 0.18-0.2.
2. insulating decoration integral board for building exterior wall according to claim 1 is characterized in that production method is as follows:
The production line device of heat preservation and decoration of outer wall one plate comprises batch mixing stirring system, hybrid system, finishing system three parts, batch mixing is set on production line top stirs platform, according to the difference of every layer of composite material, adopt different mixer mixs, the gravity type blanking; Finish on the streamline of bottom that insulation layer, tack coat, alkali resistant glass fibre open weave cloth lay, the roll-in of finishing mucilage, exterior wall putty layer is compound, carries out maintenance, reach to enter paint line after the intensity and polish, spray paint, dry and apply film, packing warehouse-in.
3. insulating decoration integral board for building exterior wall according to claim 1 is characterized in that construction method of installation is as follows:
According to building facade effect, select the heat insulation composite decorative plate of different specification size, be pasted on basic unit's body of wall, stay 6mm~10mm slit between every block of plate with polymer adhesive, and fix with suspension member, the plate seam adopts polyurethane foaming joint filling, weather-proof waterproof gasket cement filleting.
Priority Applications (1)
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CN200710115051A CN100585105C (en) | 2007-12-05 | 2007-12-05 | Insulating decoration integral board for building exterior wall |
Applications Claiming Priority (1)
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CN200710115051A CN100585105C (en) | 2007-12-05 | 2007-12-05 | Insulating decoration integral board for building exterior wall |
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CN101205753A CN101205753A (en) | 2008-06-25 |
CN100585105C true CN100585105C (en) | 2010-01-27 |
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CN200710115051A Expired - Fee Related CN100585105C (en) | 2007-12-05 | 2007-12-05 | Insulating decoration integral board for building exterior wall |
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2007
- 2007-12-05 CN CN200710115051A patent/CN100585105C/en not_active Expired - Fee Related
Cited By (1)
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CN103711273A (en) * | 2013-12-12 | 2014-04-09 | 青岛无为保温材料有限公司 | Composite thermal insulation energy-saving decorative board |
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