CN202401714U - Composite board of compounded natural stone and substrate - Google Patents
Composite board of compounded natural stone and substrate Download PDFInfo
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- CN202401714U CN202401714U CN2011204188331U CN201120418833U CN202401714U CN 202401714 U CN202401714 U CN 202401714U CN 2011204188331 U CN2011204188331 U CN 2011204188331U CN 201120418833 U CN201120418833 U CN 201120418833U CN 202401714 U CN202401714 U CN 202401714U
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Abstract
The utility model relates a board which is formed after compounding natural stone and a substrate. The board sequentially comprises a stone layer, an adhesive layer and a substrate layer from top to bottom, wherein an adhesive is used as the adhesive layer to be brushed to the surface of the substrate layer; and the stone layer is adhered to the surface of the substrate layer brushed with the adhesive. The composite structure of the natural stone and the substrate is more convenient in transportation and construction than pure stone, and the requirements in the aspects of stone texture, wear resistance, durability, light weight, vibration resistance, moisture protection, easiness for control over color difference and the like.
Description
Technical field
The utility model technical field relates generally to the building board field, particularly relates to the compound composite plate of a kind of lithotome and base material.
Background technology
Inside and outside modern project buildings such as a lot of hotels, megastore, office premises, lithotome is used all with its irreplaceable texture, tone and property durable in use in a large number, and lithotome also has the trend of carrying out on a large scale getting into family and frock simultaneously.But because the restriction of lithotome self intensity; The batch stone material thickness that is applied in the construction work is most above more than the 20mm; And stone material density is about 3000 kilograms/cubic metre, so the application of pure stone material is blocked up overweight, causes that engineering cost is too high, the transportation constructional difficulties.And the high-quality rock material resource of China is very limited, and through after some exploitations, the residue rock material resource is few and exploitation is difficult, and environment is caused destruction to a certain degree.And adopting lithotome and wood composite technology, a block specifications stone material board raw material can be processed polylith high-quality lithotome and wood composite board, and because weight reduces, the construction transportation is more convenient quick.This technology is the optimal selection that reduces construction costs, practices thrift the means of production.
On the other hand; Stone material belongs to natural materials, has a large amount of microscopic checks or bubble in the stone material, is the safety in the intensity, reprocessing and the transportation handling process that guarantee stone material; The stone material thickness that generally is used for building decoration engineering surpasses more than the 20mm; Installation process is numerous and diverse, and facade is installed the methods such as metal keel, stone material punching, cutting of often need installing in advance, long construction period, cost height.And as simple adopt stone material will face breakage, cracking, be difficult for transportation, problem such as undersized, and be unfavorable for large-area construction.Therefore; Consideration combines stone material with wood-based planet; Make full use of advantages such as latter's toughness is moderate, cost is lower, density is less; Make lithotome and wood composite board, the Pasting of timber, can to follow closely extension property extremely strong, remedied the inadequate natural endowment of aspects such as traditional stone material transportation, carrying, construction, aberration revolutionaryly.
The utility model has been developed a kind of lithotome and the compound composite plate of base material; It is applicable to that monolithic architecture decorates with ground, metope, the indoor floor of house ornamentation frock, decorative wall panels, and place or positions such as worker's platform, panel; Its processing method is simple and reliable, is fit to carry out large-scale production.
Base material can be selected from multiple materials such as timber, glass magnesium sheet material, foamed ceramic sheet material.
The glass magnesium sheet material is a kind of novel environment friendly building materials, is to be primary raw material with high-quality magnesium chloride and magnesia, adds alkali resistant glass cloth, string, does not fire the perlite of light weight etc., forms through step process such as moulding, pressurization, high-temperature steam curings.Have superior fire line and moisture resistance, sound insulation, anti-ly damage by worms, advantage such as application life overlength, intensity height, anti-bending.
Foamed ceramic sheet material is a kind of novel environment friendly building materials, is to be primary raw material with potter's clay mine tailing, potsherd, riverway sludge, admixture etc., adopts advanced processing technology and foaming technique, the closed pore ceramic materials of the high porosity that forms through high-temperature roasting.Have that superior fire protection flame retarding, coefficient of deformation are little, anti-aging, stable performance, eco-environmental prote are good, with plinth course with the float coat compatibility is good, safety and firmness property is good, can with the advantage of building with the life-span.
The ceramic thin plate material is a kind of novel environment friendly building materials, is to be matrix with the high-quality high-mark cement, and is equipped with natural fiber and strengthens, and forms through step process such as moulding, pressurization, high-temperature steam curings.Except that function with conventional gypsum plate and mineral wool board, have more superior fire line and moisture resistance, sound insulation, anti-ly damage by worms, application life overlength advantage.
The bonding adhesive that the utility model uses is a kind of high-strength building glue, and main component is butadiene-styrene rubber and high-grade resin.This bonding adhesive has high-intensity cementability, waterproof, protection against the tide, long service life, can with the same life-span of building.
The lithotome and the base material composite plate of the utility model exploitation; It is applicable to that monolithic architecture decorates with ground, metope, the indoor floor of house ornamentation frock, decorative wall panels, and place or positions such as worker's platform, panel; Its processing method is simple and reliable, is fit to carry out large-scale production.This type of building unit and ornament materials relate to the selection of lithotome, base material, will take into full account factors such as density, intensity, environmental protection, antidetonation, sound insulation in the selection course; Its processing method; Relating generally to work flow sets; Need from save time, material-saving, safety, aspect such as high-quality carry out scientific comprehensive taking all factors into consideration, relate to simultaneously to bonding adhesive from environmental protection, firmly, the concrete selection considered such as waterproof, and to the requirement of stone material butt-splitting machine precision etc.
The utility model content
The purpose of the utility model provides stone material texture a kind of high performance-price ratio, pure, lithotome and base material composite plate and processing method.The characteristics that this material has lightweight, is prone to construction, reliability is high, cost is low are given full play to the maximum purposes of various materials, reduce engineering construction difficulty and expense, practice thrift social mineral resources.This processing method is easy to operate, be easy to realize, can realize integrated large-scale production at short notice.
The composite plate that lithotome and base material are compound, it comprises stone material layer, adhesive layer and substrate layer from top to bottom successively, concrete structure is:
The first step: base material is cut into the substrate layer of different specification size according to the product purpose needs, and on the surface of substrate layer even brushing one deck adhesive layer;
Second step: the lithotome of non-cracking is cut into the stone material layer with above-mentioned substrate layer length and width consistent size, and described stone material layer is unified thickness handle;
The 3rd step: with stone material laminar surface and stone material layer bottom surface respectively be coated with that the substrate layer that is brushed with adhesive layer is bonding to be integral, and carry out dried;
The 4th step: the stone material layer of bonding substrate layer is cut open along center line, the stone material layer after cutting open is carried out thick surely processing, and carry out dried;
The 5th step: repeat above-mentioned the 3rd step and the 4th step, the thickness of stone material layer is cutd open into 1.5-15mm;
The 6th step: the general unsaturated polyester resin glue of adjacent benzene type in the evenly brushing twice of stone material laminar surface, is re-used the stone polishing machine to the polishing of stone material laminar surface, polishing;
The 7th step: the stone material layer after will polishing and the corner of substrate layer are pruned smooth.
Further, the thickness of described stone material layer is 1.5-10mm.
Further, described stone material layer is a marble slab.
Further, described substrate layer is a glass magnesium plate
Further, described substrate layer is a ceramic thin plate
Further, described substrate layer is the foamed ceramic plate.
Description of drawings
Fig. 1 is the sectional drawing of the compound composite plate of the utility model stone material and base material;
1 stone material layer, 11 stone material laminar surfaces, 12 stone material layer bottom surface, 2 adhesive layers, 3 substrate layers, 31 substrate layers surface.
The specific embodiment
Embodiment one:
The first step: cut out wood-based planet; Select for use nature straight, do not have the wood-based planet of distortion and external force damage, as the wood floor bolck use, so its specification is thickness 20mm, and length and width are 600mm * 600mm;
Second step: use the special-purpose organo-silicon compound/emulsification waterproof agent of timber that the wood-based planet that cuts was soaked 30 minutes,, dried in the shade naturally 10 then according to climatic environment;
The 3rd step: adopt inorganic water-proof coating that four sides and a bottom surface of wood-based planet are brushed twice; Reach waterproof and dampproof purpose; This inorganic water-proof coating is to mix composition with the high-quality polymer glue powder with cement, filler and multiple modifier, and the product warp stirs by a certain percentage and can use with water.It has certain flexibility and rigidity, can form tough and tensile waterproof film after the curing, compares with traditional double component polymer cement water-proof mortar, and this product uses storage convenient, and performance is more stable.
The 4th step: select and cut out stone material; Select the lithotome of non-cracking for use, be cut into and wood-based planet length and width consistent size, the stone material that cuts is unified thickness handle, make stone material laminar surface 11 smooth, the thickness of stone material layer 1 is 20 mm.
The 5th step: stone material layer 1 is compound with wood-based planet; Use bonding adhesive as adhesive layer 2, stone material laminar surface that cuts 11 and stone material layer bottom surface 12 are bonded together with the wood-based planet of handling respectively.Carry out dried after compound, drying can be selected nature to dry or get into drying oven oven dry 10 hours.
The 6th step: 1 pair on stone material layer cuts open; Bonding Stone wood composite board is cut open in the middle of stone material layer 1; Carry out the 11 fixed thick processing of stone material laminar surface after cutting open, and carry out dried, dried adopts air dry or drier; Air dry needs 24 hours, and the drier drying needs 8 hours.
The 7th step: repeat above-mentioned the 5th step and the 6th step, 1 pair on stone material layer is cutd open into the stone material layer 1 of desired thickness, and should be less than to half of stone material layer 1 thickness before cuing open to the thickness of the stone material layer 1 after cuing open;
The 8th step: polishing; Use the general unsaturated polyester resin glue of adjacent benzene type to evenly brushing twice of the stone material laminar surface after cuing open 11, re-use the stone polishing machine stone material laminar surface 11 polishing to certain glossiness.After polishing was accomplished, the thickness of stone material layer 1 was 1.5-10mm.
The 9th step: handle the corner; Stone wood composite board after 11 polishings of stone material laminar surface is carried out deburring handle, make the corner of stone material layer 1 and timber smooth, or make the corner effect of different texture.
The composite plate of processing is used for the finishing on ground, and its way is that the one side with the wood-based planet of composite plate sticks with glue on the cement floor that is connected on after the levelling.Composite plate can also be with glue directly with wooden keel or the metal keel are bonding uses as the wall body decoration face.
Embodiment two:
The first step: cut out glass magnesium sheet material or foamed ceramic sheet material or ceramic thin plate material; Be cut into different specification size according to the product purpose needs, with this as substrate layer 3; And at adhesive glue of substrate layer surperficial 31 even brushings, promptly adhesive layer 2; Usually glass magnesium sheet material or foamed ceramic sheet material or ceramic thin plate material thickness are at 4mm-200mm, and length and width are in 1220mm * 2440mm;
Second step: select and cut out stone material; Select the lithotome of non-cracking for use, be cut into and glass magnesium sheet material or foamed ceramic sheet material length and width consistent size; The stone material layer 1 that cuts is unified thickness handle, make stone surface 11 smooth;
The 3rd step: stone material layer 1 and glass magnesium sheet material or foamed ceramic sheet material or ceramic thin plate material are compound; Glass magnesium sheet material that the stone material laminar surface that cuts 11 and stone material layer bottom surface 12 are brushed with adhesive glue with being coated with of handling through the first step respectively or foamed ceramic sheet material or ceramic thin plate material bond together; Carry out dried after compound, drying can be selected nature to dry or get into drying oven oven dry 10 hours;
The 4th step: 1 pair on stone material layer cuts open; Bonding stone composite board is cut open in the middle of stone material layer 1, carried out stone surface 11 fixed thick processing after cutting open, and carry out dried, dried adopts air dry or drier, and air dry needs 24 hours, and the drier drying needs 8 hours;
The 5th step: repeat above-mentioned the 3rd step and the 4th step, with stone material to cuing open into the stone material layer 1 of desired thickness, and half of thickness before should cuing open less than 1 pair on stone material layer the thickness of the stone material layer 1 after cuing open;
The 6th step: polishing; Use the general unsaturated polyester resin glue of adjacent benzene type to evenly brushing twice of the stone material laminar surface after cuing open 11, re-use the stone polishing machine stone material laminar surface 11 polishing to certain glossiness; After cuing open light and finishing dealing with, the thickness of stone material layer is 1.5-10mm.
The 7th step: handle the corner; Stone composite board after the polishing of stone material laminar surface is carried out deburring handle, make the corner of stone material layer and glass magnesium sheet material or foamed ceramic sheet material smooth, or make the corner effect of different texture.
The composite plate of processing is used for the finishing on ground, and its way is that the one side with the foamed ceramic sheet material of composite plate sticks with glue on the cement floor that is connected on after the levelling.Composite plate can also be with glue directly with wooden keel or the metal keel are bonding uses as the wall body decoration face.
Claims (2)
1. lithotome and the compound composite plate of base material; It is characterized in that: it comprises stone material layer, adhesive layer and substrate layer from top to bottom successively; Said adhesive layer evenly is painted on the surface of substrate layer, and said stone material layer is bonded on the adhesive layer on said substrate layer surface.
2. lithotome as claimed in claim 1 and the compound composite plate of base material is characterized in that the thickness of described stone material layer is 1.5-10mm.
3, the compound composite plate of lithotome as claimed in claim 1 and base material is characterized in that, described stone material layer is a marble slab.
4, the compound composite plate of lithotome as claimed in claim 1 and base material is characterized in that, described substrate layer is a glass magnesium plate.
5, the compound composite plate of lithotome as claimed in claim 1 and base material is characterized in that, described substrate layer is a ceramic thin plate.
6, the compound composite plate of lithotome as claimed in claim 1 and base material is characterized in that, described substrate layer is the foamed ceramic plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204188331U CN202401714U (en) | 2011-10-28 | 2011-10-28 | Composite board of compounded natural stone and substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204188331U CN202401714U (en) | 2011-10-28 | 2011-10-28 | Composite board of compounded natural stone and substrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202401714U true CN202401714U (en) | 2012-08-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204188331U Expired - Fee Related CN202401714U (en) | 2011-10-28 | 2011-10-28 | Composite board of compounded natural stone and substrate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202401714U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088980A (en) * | 2013-02-21 | 2013-05-08 | 姚文争 | Stone composite plate |
| CN104949188A (en) * | 2015-07-21 | 2015-09-30 | 漳州宏宇科技发展有限公司 | Radiant heating plate |
| CN105839882A (en) * | 2016-05-27 | 2016-08-10 | 致尊建材有限公司 | Processing method of marble composite board |
| CN107160758A (en) * | 2017-05-27 | 2017-09-15 | 北京泰立世通科技有限公司 | A kind of composite panel and preparation method thereof |
| CN111809828A (en) * | 2020-06-15 | 2020-10-23 | 邵俊宇 | Environment-friendly light high-strength large-size terrazzo composite board and preparation process thereof |
-
2011
- 2011-10-28 CN CN2011204188331U patent/CN202401714U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088980A (en) * | 2013-02-21 | 2013-05-08 | 姚文争 | Stone composite plate |
| CN104949188A (en) * | 2015-07-21 | 2015-09-30 | 漳州宏宇科技发展有限公司 | Radiant heating plate |
| CN105839882A (en) * | 2016-05-27 | 2016-08-10 | 致尊建材有限公司 | Processing method of marble composite board |
| CN107160758A (en) * | 2017-05-27 | 2017-09-15 | 北京泰立世通科技有限公司 | A kind of composite panel and preparation method thereof |
| CN111809828A (en) * | 2020-06-15 | 2020-10-23 | 邵俊宇 | Environment-friendly light high-strength large-size terrazzo composite board and preparation process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120829 Termination date: 20141028 |
|
| EXPY | Termination of patent right or utility model |