CN1935474A - Wear-resistant composite wood plate working method - Google Patents
Wear-resistant composite wood plate working method Download PDFInfo
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- CN1935474A CN1935474A CN 200610096740 CN200610096740A CN1935474A CN 1935474 A CN1935474 A CN 1935474A CN 200610096740 CN200610096740 CN 200610096740 CN 200610096740 A CN200610096740 A CN 200610096740A CN 1935474 A CN1935474 A CN 1935474A
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Abstract
The present invention relates to a production method of wear-resistant composite wooden plate. Said production method includes the following several steps: cutting log to obtain single plate, drying, water content of single plate is less than or equal to 7%, the thickness of top layer single plate is greater than that of lower portion single plate, gluing, prepressing at normal temperature by using 12MPa-18MPa, retaining pressure for 15 min-20 min, hot-pressing by using 14MPa-22MPa at 110-130 deg.C, retaining pressure for 3 min-12 min, placing wear-resistant decorative layer, hot-pressing by using 14-20MPa at 160-190 deg.C, retaining pressure for 30s-50s, cooling and cutting so as to obtain the invented finished product.
Description
Technical field
The present invention relates to a kind of processing method of wear-resistant composite wood plate.
Background technology
As everyone knows, MULTILAYER COMPOSITE solid wood plate is formed by the three-layer real-wood compacting, the top layer is high-quality hardwood strip edge jigsaw, sandwich layer is a cork, bottom is a rotary cut venner, composite wood plate has overcome the yielding shortcoming of natural timber anisotropy, has also kept each different in nature characteristic of natural timber simultaneously, therefore is widely used in building trades such as house ornamentation.And present multilayer composite sheet is base material with the multi-plywood, and its top layer is a panel with high-quality hardwood edge jigsaw or sliced veneer, and the coating urea-formaldehyde resin adhesive forms through hot pressing.
But no matter be that solid wood plate and composite wood plate all need adopt paint as the final protective layer of decorating in surface.In the paint process process, can produce a large amount of harmful organic volatile compounds, not only painted line investment is big, and the processing requirements complexity causes the processing cost height, and it is relatively poor to be on good terms through the anti-wear performance of paint treatment surface and impact resistance, scuffing easy to wear.Present for this reason composite wood floor overlays wear-resisting decorative layer, composite wood substrate and balance paper by impregnated melamine resin glue and forms, and solves the composite wood floor and finally decorates protective layer anti-wear performance and the impact resistance relatively poor problem of being on good terms.But overlay in the process at wear-resisting decorative layer, composite wood substrate and balance paper, the moisture content of veneer is greater than more than 8%, the later blanket of gluing is being subjected under high pressure, the high temperature action, moisture content in the veneer often is higher than more than 12%, because moisture is concentrated, cause the inequality of density, intensity and the stress of composite base material, in thermal process, cause warpage.Moreover, usually the thickness of each layer veneer is identical, and under HTHP, Face veneer is higher because of continuing to be subjected to relative other layer material of the time of high temperature high pressure, also can cause the veneer contraction distortion inequality of Face veneer and its underpart, finally make composite wood plate generation warpage and lose decoration functions.For above-mentioned reasons, make the wear-resistant composite wood plate product qualified rate not high.In addition, conventional wear-resistant composite wood plate moisture content is higher, and the time of its health is longer, and production efficiency is not high.
Summary of the invention
The purpose of this invention is to provide a kind of yield rate that improves product, the processing method of the wear-resistant composite wood plate that production efficiency is high.
This practicality for the technical scheme that achieves the above object is: a kind of processing method of wear-resistant composite wood plate is characterized in that:
(1), makes slab
Rounding after softening the processing is become veneer, dried single board and its moisture content is controlled at≤7%, veneer is repaired, and the thickness of top layer veneer is greater than the thickness of its underpart veneer, to coat the veneer more than two layers of hot pressing glue with the crisscross assembly that stacks of machine direction, at normal temperatures with the pressure of 12MPa～18MPa to the slab precompressed, behind pressurize 15min～20min, put into the pressure that hot press applies 14MPa～22MPa again, temperature is controlled at 110 ℃～130 ℃, pressurize 3min～12min, naturally it is fixed thick with the abrasive band of 80～150 order numbers slab to be carried out sanding after the cooling, again the slab interlayer is stacked and be placed on ventilation, health 24h～36h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, the moisture content of slab is controlled at≤6%, with the abrasive band of 150～200 order numbers slab is carried out sanding again;
(2), overlay compound
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, upper and lower template with the pressure of 14～20MPa, temperature at 160 ℃～190 ℃ following pressurize 30s～50s, wear-resisting decorative layer, slab and balance paper hot pressing are connected into big plate, naturally cooling;
(3), health
Big plate interlayer stacked be placed on the 24h～36h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, cutting edge, cut into required finished product.
The present invention is in the base process; control the moisture content of veneer below 7%; and the thickness of Face veneer is again greater than the thickness of its underpart veneer; when the multilayer veneer with the crisscross assembly that stacks of machine direction; and through precompressed with at HTHP; make the moisture content protection reduced levels of base material, therefore under the condition that guarantees the slab bonding strength, improve the flatness of slab.The present invention simultaneously passes through slab precompressed and hot pressing; change the density of slab; its moisture content, stress are changed; the health of slab is under specific temperature and humidity condition in addition; the moisture content protection of slab is below 6%; the internal stress of slab is reached evenly, to improve the physical stability of slab.The present invention is in the front and back of blanket health, respectively steel slab surface is carried out coarse sand and fine sand processing, the stress of slab is discharged, and make slab can reach higher flatness, owing to can reduce the distortion of big plate, therefore the wear-resistant composite wood plate surfacing that mold pressing is gone out is smooth, Clear ﹠ Transparent, has decoration functions preferably, and yield rate can be improved significantly.The present invention overlays compound temperature and pressure owing to improved balance paper, slab and wear-resisting decorative layer, has shortened conditioned time in addition, has improved production efficiency, can realize suitability for industrialized production on a large scale.
Composite wood plate of the present invention adopts mould pressing process, the convex-concave muscle of various decorative patterns can be set by cope match-plate pattern, each floral designs directly is compressed on the decorative cover of composite wood plate, because of pattern can arbitrarily be arranged according to decoration places and different the requirement, can be widely used in indoor, kitchen, the whole supporting of decoration defended in bath, can be used for floor, staircase boards, door-plate, door and window cage plate, skirting etc.
The specific embodiment
The invention will be further described below in conjunction with embodiment.
Embodiment 1:
(1), makes slab.
Poplar rounding after softening the processing is become the veneer of 2mm, the thickness of top layer veneer is at 5mm, veneer delivered to carry out drying in the drying machine and handle, the moisture content of veneer is controlled at≤7%, check cutting check, and cutting check repaired, coat hot pressing glue, with seven layers of veneer with the crisscross assembly that stacks of machine direction, under 25 ℃ normal temperature with the pressure of 16MPa to the slab precompressed, pressurize 20min puts into the pressure that hot press applies 20MPa again, temperature is controlled at 130 ℃, pressurize 15min, it is fixed thick with the abrasive band of 80 order numbers slab to be carried out sanding after the cooling naturally, the slab interlayer is stacked be placed on ventilation again, health 24h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, the moisture content of slab is controlled at below 6%, with the abrasive band of 180 order numbers slab is carried out sanding again.
(2), overlay compound.
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, cope match-plate pattern is dull and stereotyped, upper and lower template at 190 ℃ of following pressurize 30s, connects into big plate with wear-resisting decorative layer, slab and balance paper hot pressing with the pressure of 18MPa, temperature, naturally cooling.
(3), health.
With cooled big plate interlayer stack be placed under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition typing 24h after, to big plate cutting edge, cut into the semi-finished product such as slab on finished product such as required staircase boards, door and window cage plate, skirting and floor.
Embodiment 2:
(1), makes slab.
Sal rounding after softening the processing is become the veneer of 2.5mm, the thickness of top layer veneer is at 6mm, veneer sent into carry out drying in the drying machine and handle, the moisture content of veneer is controlled at 6%, check cutting check, and cutting check repaired, shear, coat hot pressing glue, with the eleventh floor veneer with the crisscross assembly that stacks of machine direction, under 25 ℃ normal temperature with the pressure of 18MPa to the slab precompressed, pressurize 30min puts into the pressure that hot press applies 22MPa again, temperature is controlled at 125 ℃, pressurize 15min, it is fixed thick with the abrasive band of 130 order numbers slab to be carried out sanding after the cooling naturally, the slab interlayer is stacked be placed on ventilation again, health 30h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, the moisture content of slab is controlled at 5.5%, with the abrasive band of 180 order numbers slab is carried out sanding again.
(2), overlay compound.
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, cope match-plate pattern is for there being the concavo-convex beading of certain rule, upper and lower template with the pressure of 20MPa, temperature at 190 ℃ of following pressurize 60s, wear-resisting decorative layer, slab and balance paper hot pressing are connected into the big plate with certain pattern, naturally cooling.
(3), health.
Cooled big plate stacked big plate interlayer be placed on the 30h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, to big plate cutting edge, cut into finished products such as required staircase boards, door-plate, skirting.
Embodiment 3:
(1), makes slab.
Manchurian ash rounding after softening the processing is become the veneer of 2mm, the thickness of top layer veneer is at 5mm, veneer sent into carry out drying in the drying machine and handle, the moisture content of veneer is controlled at below 7%, check cutting check, and cutting check repaired, coat hot pressing glue, with seven layers of veneer with the crisscross assembly that stacks of machine direction, under 25 ℃ normal temperature with the pressure of 16MPa to the slab precompressed, pressurize 25min puts into the pressure that hot press applies 18MPa again, temperature is controlled at 130 ℃, pressurize 36min, it is fixed thick with the abrasive band of 150 order numbers slab to be carried out sanding after the cooling naturally, the slab interlayer is stacked be placed on ventilation again, health 36h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, the moisture content of slab is controlled at below 6%, with the abrasive band of 150 order numbers slab is carried out sanding again.
(2), overlay compound.
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, last cope match-plate pattern is for having the concavo-convex beading of certain rule, upper and lower template with the pressure of 20MPa, temperature at 190 ℃ of following pressurize 55s, wear-resisting decorative layer, slab and balance paper hot pressing are connected into big plate, naturally cooling.
(3), health.
Cooled big plate stacked big plate interlayer be placed on the 24h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, to big plate cutting edge, cut into finished products such as required staircase boards, door-plate, skirting.
Embodiment 4:
(1), makes slab.
Manchurian ash rounding after softening the processing is become the veneer of 3mm, the thickness of top layer veneer is at 5mm, veneer sent into carry out drying in the drying machine and handle, the moisture content of veneer is controlled at below 7%, check cutting check, and veneer repaired, coat hot pressing glue with five layers of veneer with the crisscross assembly that stacks of machine direction, under 25 ℃ normal temperature with the pressure of 14MPa to the slab precompressed, pressurize 20min, put into the pressure that hot press applies 22MPa again, temperature is controlled at 120 ℃, pressurize 6min, naturally it is fixed thick with the abrasive band of 140 order numbers slab to be carried out sanding after the cooling, again the slab interlayer is stacked and be placed on ventilation, health 36h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition is controlled at the moisture content of slab below 6%, with the abrasive band of 200 order numbers slab is carried out sanding again.
(2), overlay compound.
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, cope match-plate pattern is dull and stereotyped, upper and lower template at 180 ℃ of following pressurize 35s, connects into big plate with wear-resisting decorative layer, slab and balance paper hot pressing with the pressure of 18MPa, temperature, naturally cooling.
(3), health.
Cooled big plate stacked big plate interlayer be placed on the 24h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, to big plate cutting edge, cut into the semi-finished product such as slab on finished products such as required staircase boards, door-plate, skirting and floor.
Embodiment 5:
(1), makes slab.
Linden rounding after softening the processing is become the veneer of 2mm, the thickness of top layer veneer is at 6mm, veneer sent into carry out drying in the drying machine and handle, the moisture content of veneer is controlled at below 6%, check cutting check, and veneer repaired, shear, seven layers of veneer coated hot pressing glue and with the crisscross assembly that stacks of machine direction, under 25 ℃ normal temperature with the pressure of 18MPa to the slab precompressed, pressurize 20min, put into the pressure that hot press applies 20MPa again, temperature is controlled at 110 ℃, pressurize 10min, naturally it is fixed thick with the abrasive band of 100 order numbers slab to be carried out sanding after the cooling, again plate blank layer is stacked and be placed on ventilation, health 36h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition is controlled at 5% with the moisture content of slab, with the abrasive band of 150 order numbers slab is carried out sanding again.
(2), overlay compound.
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, cope match-plate pattern has concavo-convex beading, upper and lower template at 185 ℃ of following pressurize 45s, connects into big plate with pattern with wear-resisting decorative layer, slab and balance paper hot pressing with the pressure of 18MPa, temperature, naturally cooling.
(3), health.
Cooled big plate stacked big plate interlayer be placed on the 24h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, to big plate cutting edge, cut into the semi-finished product such as slab on finished products such as required staircase boards, door-plate, skirting and floor.
Embodiment 6:
(1), makes slab.
Poplar after handling is peeled into the veneer of 2mm, the thickness of top layer veneer is at 5mm, veneer sent into carry out drying in the drying machine and handle, the moisture content of veneer is controlled at below 7%, check cutting check, and veneer repaired, three layers of veneer are coated hot pressing glue, with the crisscross assembly that stacks of machine direction, under 25 ℃ normal temperature with the pressure of 18MPa to the slab precompressed, pressurize 30min, put into the pressure that hot press applies 20MPa again, temperature is controlled at 120 ℃, and pressurize 14min makes blanket one time, again with two with last blanket along on the adjacent blanket, the lower plate machine direction is crisscross to stack, under 25 ℃ normal temperature with the pressure of 18MPa to the slab precompressed, pressurize 30min puts into the pressure that hot press applies 20MPa again, temperature is controlled at 120 ℃, and pressurize 14min makes blanket.Naturally it is fixed thick that the cooling back that will press is again carried out sanding with the abrasive band of 120 order numbers to slab, again the slab interlayer is stacked and be placed on health 30h under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, the moisture content of slab is controlled at below 6%, with the abrasive band of 200 order numbers slab is carried out sanding again.
(2), overlay compound.
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, cope match-plate pattern has concavo-convex beading, upper and lower template at 190 ℃ of following pressurize 60s, connects into big plate with pattern with wear-resisting decorative layer, slab and balance paper hot pressing with the pressure of 20MPa, temperature, naturally cooling.
(3), health.
Cooled big plate stacked big plate interlayer be placed on the 24h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, to big plate cutting edge, cut into finished products such as required staircase boards, door-plate, skirting.
Claims (4)
1, a kind of processing method of wear-resistant composite wood plate is characterized in that:
(1), makes slab
Rounding after softening the processing is become veneer, dried single board and its moisture content is controlled at≤7%, veneer is repaired, and the thickness of top layer veneer is greater than the thickness of its underpart veneer, to coat the veneer more than two layers of hot pressing glue with the crisscross assembly that stacks of machine direction, at normal temperatures with the pressure of 12MPa～18MPa to the slab precompressed, behind pressurize 15min～20min, put into the pressure that hot press applies 14MPa～22MPa again, temperature is controlled at 110 ℃～130 ℃, pressurize 3min～12min, naturally it is fixed thick with the abrasive band of 80～150 order numbers slab to be carried out sanding after the cooling, again the slab interlayer is stacked and be placed on ventilation, health 24h～36h under 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, the moisture content of slab is controlled at≤6%, with the abrasive band of 150～200 order numbers slab is carried out sanding again;
(2), overlay compound
Balance paper, slab and wear-resisting decorative layer are placed on the lower bolster of hot press successively, upper and lower template with the pressure of 14～20MPa, temperature at 160 ℃～190 ℃ following pressurize 30s～50s, wear-resisting decorative layer, slab and balance paper hot pressing are connected into big plate, naturally cooling;
(3), health
Big plate interlayer stacked be placed on the 24h～36h that finalizes the design under ventilation, 20 ℃～25 ℃ of temperature and humidity 40%～60% condition, cutting edge, cut into required finished product.
2, the processing method of wear-resistant composite wood plate according to claim 1, it is characterized in that: in making slab, earlier veneer more than two layers is stacked so that machine direction is crisscross, after precompressed and hot pressing, make blanket one time, again with two with upper and lower plate machine direction crisscross stack of last blanket along adjacent blanket, make blanket through precompressed and hot pressing again.
3, the processing method of wear-resistant composite wood plate according to claim 1 is characterized in that: when described cope match-plate pattern is dull and stereotyped, apply the pressure of 14MPa～18MPa in the hot press, temperature is controlled at 160 ℃～190 ℃, pressurize 30s～50s.
4, the processing method of wear-resistant composite wood plate according to claim 1 is characterized in that: when described cope match-plate pattern is the convex-concave plate, apply the pressure of 16MPa～20MPa in the hot press, temperature is controlled at 160 ℃～190 ℃, pressurize 30s～50s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100967405A CN100372663C (en) | 2006-10-13 | 2006-10-13 | Wear-resistant composite wood plate working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100967405A CN100372663C (en) | 2006-10-13 | 2006-10-13 | Wear-resistant composite wood plate working method |
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| Publication Number | Publication Date |
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| CN1935474A true CN1935474A (en) | 2007-03-28 |
| CN100372663C CN100372663C (en) | 2008-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006100967405A Expired - Fee Related CN100372663C (en) | 2006-10-13 | 2006-10-13 | Wear-resistant composite wood plate working method |
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Cited By (12)
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| CN100462222C (en) * | 2007-08-29 | 2009-02-18 | 吴殿满 | Large grade composite floor and method for making same |
| CN101148050B (en) * | 2007-10-23 | 2010-04-14 | 孙和根 | Termpered layer composite solid wooden board and its processing method |
| CN102267146A (en) * | 2011-08-29 | 2011-12-07 | 张春平 | Production method of staircase buckling strip |
| CN102501658A (en) * | 2011-10-18 | 2012-06-20 | 临江市金豹木业有限公司 | Floor printing and embossing synchronous overprinting process |
| CN105196366A (en) * | 2015-08-24 | 2015-12-30 | 安徽龙华竹业有限公司 | Reinforced board |
| CN105587096A (en) * | 2016-03-15 | 2016-05-18 | 上海富翊装饰工程股份有限公司 | Manufacturing process for consolidated composite floor |
| CN108214710A (en) * | 2017-12-29 | 2018-06-29 | 广州珠江恺撒堡钢琴有限公司 | Seat board in the clamping plate of piano key |
| CN108527598A (en) * | 2018-03-28 | 2018-09-14 | 广西艾尚嘉家居有限公司 | A kind of production method of three-ply board |
| CN109203166A (en) * | 2018-10-16 | 2019-01-15 | 湖北吉象人造林制品有限公司 | A kind of manufacturing method of fire-retardant deep trouth molded door skin |
| CN112388791A (en) * | 2020-11-13 | 2021-02-23 | 山东唐唐家居有限公司 | Hot-pressing molding device and hot-pressing process for molded door panel |
| CN112388783A (en) * | 2020-11-13 | 2021-02-23 | 山东唐唐家居有限公司 | Hot-pressing device and process for molded door panel |
| CN112428379A (en) * | 2020-11-13 | 2021-03-02 | 山东唐唐家居有限公司 | Multi-layer molded door panel molding device and process thereof |
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| JPH03211002A (en) * | 1990-01-16 | 1991-09-13 | Nippon Raito Memory Kk | Manufacture of multicolor plywood |
| CN2383640Y (en) * | 1999-06-16 | 2000-06-21 | 吕子康 | China fir board with high-quality log sheet stuck surface |
| CN2507948Y (en) * | 2001-11-13 | 2002-08-28 | 吉林福敦木业有限公司 | Wear-resistant wood facing composite flooring |
| CN2580009Y (en) * | 2002-11-12 | 2003-10-15 | 李林支 | Composite solid decorative plate |
| JP4185889B2 (en) * | 2004-05-27 | 2008-11-26 | 株式会社ノダ | Composite plate and manufacturing method thereof |
| JP2006077501A (en) * | 2004-09-10 | 2006-03-23 | Seihoku Corp | Ligneous board and floor material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100462222C (en) * | 2007-08-29 | 2009-02-18 | 吴殿满 | Large grade composite floor and method for making same |
| CN101148050B (en) * | 2007-10-23 | 2010-04-14 | 孙和根 | Termpered layer composite solid wooden board and its processing method |
| CN102267146A (en) * | 2011-08-29 | 2011-12-07 | 张春平 | Production method of staircase buckling strip |
| CN102501658A (en) * | 2011-10-18 | 2012-06-20 | 临江市金豹木业有限公司 | Floor printing and embossing synchronous overprinting process |
| CN102501658B (en) * | 2011-10-18 | 2014-12-10 | 临江市金豹木业有限公司 | Floor printing and embossing synchronous overprinting process |
| CN105196366A (en) * | 2015-08-24 | 2015-12-30 | 安徽龙华竹业有限公司 | Reinforced board |
| CN105587096A (en) * | 2016-03-15 | 2016-05-18 | 上海富翊装饰工程股份有限公司 | Manufacturing process for consolidated composite floor |
| CN108214710A (en) * | 2017-12-29 | 2018-06-29 | 广州珠江恺撒堡钢琴有限公司 | Seat board in the clamping plate of piano key |
| CN108527598A (en) * | 2018-03-28 | 2018-09-14 | 广西艾尚嘉家居有限公司 | A kind of production method of three-ply board |
| CN109203166A (en) * | 2018-10-16 | 2019-01-15 | 湖北吉象人造林制品有限公司 | A kind of manufacturing method of fire-retardant deep trouth molded door skin |
| CN112388791A (en) * | 2020-11-13 | 2021-02-23 | 山东唐唐家居有限公司 | Hot-pressing molding device and hot-pressing process for molded door panel |
| CN112388783A (en) * | 2020-11-13 | 2021-02-23 | 山东唐唐家居有限公司 | Hot-pressing device and process for molded door panel |
| CN112428379A (en) * | 2020-11-13 | 2021-03-02 | 山东唐唐家居有限公司 | Multi-layer molded door panel molding device and process thereof |
| CN112428379B (en) * | 2020-11-13 | 2022-04-08 | 山东唐唐家居有限公司 | Multi-layer molded door panel molding device and process thereof |
| CN112388783B (en) * | 2020-11-13 | 2022-06-24 | 山东唐唐家居有限公司 | Hot-pressing device and process for molded door panel |
| CN112388791B (en) * | 2020-11-13 | 2022-07-01 | 众智机械(临沂)有限公司 | Hot-pressing molding device and hot-pressing process for molded door panel |
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| CN100372663C (en) | 2008-03-05 |
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