CN1920864A - Automatic weighting and warehouse entry/exit system for bar code management - Google Patents
Automatic weighting and warehouse entry/exit system for bar code management Download PDFInfo
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- CN1920864A CN1920864A CNA2006100367853A CN200610036785A CN1920864A CN 1920864 A CN1920864 A CN 1920864A CN A2006100367853 A CNA2006100367853 A CN A2006100367853A CN 200610036785 A CN200610036785 A CN 200610036785A CN 1920864 A CN1920864 A CN 1920864A
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Abstract
The invention relates to an automatic weighting, charging and discharging system which uses bar code to manage, wherein it comprises: several computers, automatic weighting platform, computer software control program, bar code printer, and bar code collector. The invention has the advantages that: it can weight long load, to reduce 2/3 carried cost, and save 1/4 time, to improve efficiency and improve the data accuracy.
Description
Technical field:
The present invention relates to a kind of automatic weighting and reach, belong to the engineering field into and out of the storehouse system with bar code management.
Technical background:
In commercial production, there is the series products factory need be according to customer order production, price with unit weight is the clearing foundations, and when the quantity of information that order comprises is a lot, can cause factory particularly complicated in the management of producing the later stage, with section bar production is example, existing method is that packaged section bar product will stick conformity certification, the characteristic information of this packing material of record on the conformity certification, as: order number, length, look number, model, wall thickness etc., also want manually the weighbridge last consignment of a collection of take by weighing weight, the record warehouse entry more will be checked the characteristic information of product on the conformity certification when delivering from godown, and once more according to order manually the weighbridge last consignment of a collection of take by weighing weight, leave warehouse receipt after the total, so just cause the waste of manpower and artificial error in data often occurs, advantage of the present invention is to deliver from godown with a batch of goods Jin to reduce by 2/3 carrying amount than manual method in the past, saves manpower, raise the efficiency, data accuracy improves.
Summary of the invention:
The objective of the invention is to be to provide a kind of bar code management to weigh automatically into and out of the storehouse system, wherein with the characteristic information of bar code management carrying product, comprise quantity of goods, the temporal information of putting in storage, goods weight in order number, customer name, model, specification, length, look number, wall thickness, state, the date that places an order, price, the packing material, deliver from godown the time.
Another object of the present invention provides a kind of group and claims Weighing method, and wherein each group claims to be made up of number platform independent electronic scales, the result who at every turn weighs equal each independent electronic be referred to as with.
Another object of the present invention provides a kind of section bar automatic weighing system, in this system to same material, can adopt single group to claim once to take by weighing material and obtain weight of material, also available two groups claim to form and go up that hyte claims and following hyte claims, secondary takes by weighing material acquisition weight of material.
Another object of the present invention provides a kind of section bar automatic weighing system, wherein goes up hyte and claims to claim with following hyte, can linearly arrange, and can be parallel arrangement, also can control in an overlapping.
Another object of the present invention is to claim to claim with following hyte with hyte on the computer monitor, the deviation of weighing that more upper and lower hyte claims, and confirm whether weighing data is effective, and gather the effective weight data input computer of weighing with the bar code collector, import bar code original characteristics information.
Another object of the present invention provides a kind of section bar automatic weighing system, when last hyte claims and following hyte when claiming linearly to arrange, be that cylinder with one group of band driving wheel provides the section bar moving linearly, last hyte claims and support and following hyte claims and support is installed in respectively separately among the cylinder bin.
Another object of the present invention provides a kind of section bar automatic weighing system, and last hyte claims to claim can arrange in an overlapping that with following hyte once weighing claims the result again by Computer Processing.
Another object of the present invention provides a kind of section bar automatic weighing system, when last hyte claims and following hyte when claiming to be parallel arrangement, wherein provide the section bar rectilinear motion by two series cylinders respectively, there are many group belt pulleys to provide the perseverance of section bar to motion, have 2 suite axles to hold up the upper and lower motion of an end of belt pulley respectively, realize section bar rectilinear motion and perseverance to be connected, 2 upper and lower motions of support are arranged, one group of electronic scale is installed on each support, and the realization section bar is weighed in motion process in perseverance.
Another object of the present invention provides a kind of material automatic weighing system, and it is by server, and control computer, sensor, Programmable Logic Controller, bar-code printer, bar code collector are finished the transmission control of material, the computing of weighing jointly.
Another object of the present invention provides a kind of section bar automatic weighing system, it is by server, common computer, sensor, photo controller, graphoscope, Programmable Logic Controller, bar-code printer, bar code collector are finished the transmission control of material, the computing of weighing jointly.
Another object of the present invention is to finish programmed instruction to mechanically operated conversion with control computer, also can directly read computer display cursor change in color with one group of photo controller, realizes that computer program instructions is to mechanically operated conversion.
Another object of the present invention provides a control method, is used for the information of several inductors is passed to Programmable Logic Controller, is used to instruct mechanical drive.
Another object of the present invention, be on the conformity certification that provides of each independent packaging to product a bar code to be arranged, this bar code loaded information comprises customer name, order number, the date that places an order, customer name, unit price, model, length, wall thickness, look number, state, product quantity, the weight of independent packaging thing, the time of putting in storage, the time of delivering from godown.
Another object of the present invention is that the weight information of bar code carrying is to weigh after computing machine relatively confirms by group, with bar code collector input computer, the out of Memory of bar code carrying is by computer program, with bar-code printer in company with type slug font code input computer.
Another object of the present invention provides a cover computer program and is used to support the generation of conformity certification, bar code to print, take by weighing comparison, the affirmation of weight, the collection typing of bar code collector, the put in storage generation of form, the deliver from godown generation of form, the generation of status reporting, scrap the number scale typing and with being connected of production system program.
The computer program that provides comprises production system order typing administration module, mainly is responsible for the customer order typing, and customer requirement stops the cancellation of order;
Bar code management module, the mainly information management of the information generation of responsible bar code, information scanning typing, printing bar code, bar code;
The administration module of weighing mainly is responsible for electronic scale to industrial control computer and is taken by weighing operation of data, the common computer terminal is removed be responsible for electronic scale and take by weighing operation of data, also will be responsible for the change color of graphoscope cursor, is used to offer photo controller;
Finished product turnover storekeeper reason module, bar code scanning typing when mainly being responsible for the finished product warehouse entry, information is preserved, and the order subtrahend is with being connected of production system, the generation of all kinds of forms of warehouse entry, bar code scanning typing when delivering from godown, information is preserved, with being connected that the order schedule is followed the tracks of, the deliver from godown generation of all kinds of forms is with being connected of finance.
Technical scheme
The technical scheme that its technical matters of the present invention is adopted is: providing a cover computer program to be used to support the generation of conformity certification, bar code to print, take by weighing comparison, the affirmation of weight, the collection typing of bar code collector, the put in storage generation of form, the deliver from godown generation of form, the generation of status reporting, scrap the number scale typing and with the connection basis of production system program on;
Provide group to claim Weighing method, the method is: wherein each group claims to be made up of number platform independent electronic scale, the result who at every turn weighs equal each independent electronic be referred to as with;
Provide group to claim to claim weight method again, the method is: go up weight that hyte takes by weighing and equal hyte and deserve to be called the weight sum that each independent electronic takes by weighing, the weight that following hyte takes by weighing equals hyte to deserve to be called each independent electronic to claim the weight that takes by weighing sum;
When | when the absolute value of W3B-W3A| is less than or equal to the error setting value, the weight effective value of serviced device typing
When | the absolute value of W3B-W3A| during greater than the error setting value, computing machine gives the alarm, and shows that data are wrong, needs the investigation reason;
The section bar automatic weighing system is provided, and the mechanical part of this system is conveying articles continuously and automatically, takes by weighing the weight of goods in the process of conveying articles;
Realize that computer program instructions to the method for mechanically operated conversion is: can finish programmed instruction to mechanically operated conversion with industrial control computer and Programmable Logic Controller, also can be with one group of photo controller, directly read common computer terminal display screen cursor change in color and passing to Programmable Logic Controller, finish programmed instruction to mechanically operated conversion.
Other characteristics of the present invention and advantage can be clearer with following accompanying drawings, and wherein identical characters is represented the same or similar part in whole accompanying drawings.
Description of drawings:
Fig. 1 is that the Industrial Computer Control bar code management is weighed automatically into and out of storehouse overall system calcspar in the embodiment of the invention.
Fig. 2 is that common computer control bar code management is weighed automatically into and out of storehouse overall system calcspar in the embodiment of the invention.
Fig. 3 is weighing platform schematic top plan view when group claims parallel controlling in the embodiment of the invention.
Fig. 4 is to organize weighing platform schematic top plan view when title is parallel controls the material operation in the embodiment of the invention.
Fig. 5, be in the embodiment of the invention material perseverance to the motion and the belt pulley end points about, the motion synoptic diagram.
Fig. 6, be that embodiment of the invention bar code information source generates synoptic diagram.
Fig. 7 is the routine processes data block figure that weighs in the embodiment of the invention.
Fig. 8 is that photo controller and graphoscope concern synoptic diagram in the embodiment of the invention.
Fig. 9 is that group claims motionless bin upper and lower motion structure synoptic diagram in the embodiment of the invention.
Figure 10 is the mechanical motion schematic flow sheet that the control of embodiment of the invention common computer is weighed.
Figure 11 is the mechanical motion schematic flow sheet that the control of embodiment of the invention industrial control computer is weighed.
Figure 12 A to Figure 12 B to Figure 12 C is that material was advanced and the treatment step process flow diagram when group claimed parallel controlling in the embodiment of the invention.
Figure 13 A to Figure 13 B is that material was advanced and the treatment step process flow diagram when group claimed linearly to control in the embodiment of the invention.
Figure 14 is that material was advanced and the treatment step process flow diagram when group claimed to control in an overlapping in the embodiment of the invention.
Figure 15 is group title and supporting structure synoptic diagram when group claims upper and lower motion in the embodiment of the invention.
Figure 16 is the attached synoptic diagram of looking of weighing platform when group claims linearly to control in the embodiment of the invention.
Figure 17 is the attached synoptic diagram of looking of weighing platform when group claims to control in an overlapping in the embodiment of the invention.
Figure 18 is that group claimed and the supporting structure synoptic diagram when group claimed to control in an overlapping in the embodiment of the invention.
Figure 19 is a program module composition frame chart in the embodiment of the invention.
Figure 20 is existing manually weighing into and out of the storehouse schematic flow sheet.
101. servers among the figure, 102. computing machine, 103. bar-code printers, 104. industrial control computers, 105. Programmable Logic Controller, 106. induction pick-up, 107. automatic weighing systems, 108. bar code information collectors, 109. computing machine, 110. printer, 111. bar code information collectors, 112. computing machines, 113. printer, 114 computing machines, 115. bar codes, 201. computing machines, 202. display, 203. photo controller, 3A01. electronic scale, 3A02 electronic scale, 3A03. electronic scale, 3A. last hyte claims, 3B01. electronic scale, 3B02 electronic scale, 3B03. electronic scale, 3B. following hyte claims, 3Q01. preposition equipment, 3Y011. conveying device, 3J01. feeding rack, 3P1. the belt delivery wheel, 3P2. belt delivery wheel, 3P3. belt delivery wheel, 3J02. discharge rack, 3X000. sensor, 3X011. sensor, 3X001. sensor, 3X002. sensor, 3X003. sensor, 3X004. sensor, 3X010. sensor, 3X005. sensor, 3X006. sensor, 3X007. sensor, 3Y000. conveying device, 3Y002. gearing, 3Y004. gearing, 3Y007. conveying device, 3Z001. cylinder linkage, 3Z003. cylinder linkage, 3Z005. the cylinder linkage, 3Z006. cylinder linkage, 3L0. cut lengths, 3L1. cut lengths, 3L2. cut lengths, 4AL1. material, 4AL2. material, 4AL3. material, 4AL4. material, 5001. chains, 5002. chains, 5Y03. motor, 5Y04. motor, 5Z05. cylinder, 5Z06. cylinder, 5007. axis, 5008. axis, 5009. axises, 5010. axises, 5011. triangle body, 5012. triangle body, 5013. push-and-pull connecting rods, 5014. push-and-pull connecting rods, 601. information extraction, 602. computing machine, 603. handle the data of weighing, the 604. bar code information collectors that deliver from godown, 605. order typing, 606. the bar code information source, 607. weight informations, the gravimetric value of first upper title of W3A01., W3A02. the gravimetric value of the two or two upper title, W3A03. the gravimetric value of the 3rd upper title, the gravimetric value of the upper title of W3An. n platform, the gravimetric value of first the next title of W3B01., W3B02. the gravimetric value of second upper title, W3B03. the gravimetric value of the 3rd upper title, the gravimetric value of the upper title of W3Bn. n platform, the last hyte of the W3A. sum that weighs, W3B. descend the hyte sum that weighs, β. the error setting value, W. weight effective value, the last hyte of 8g01. claims display highlighting, 8X0121. photo controller probe, 801. line, the 8X012. photo controller, hyte claims display highlighting under the 8g02., 8X0142. photo controller probe, 802. line, the 8X014. photo controller, 902. slide up and down support, 903. up and down slideway, 904. slide block up and down, 905., cam block, 906. roller, 907. pulley, 908. locating supports, 909. cylinders, 910. cylinder locating support, 911. front and back promote support, 1001. groups claim display, 1504. movable pulleies, movable pulley .1505,1506. bolt, bolt .1507,1508. supports, 1509. cylinder, 1603. stock shelf, 1609. chains, 1610. chains, 1601. driving wheel, driving wheel .1605,1602. followers, 1606. followers, 16Y000. motor, 16Y001. motor, 1604. blanking rack, 16X000. inductor, 16X001. inductor, 16X002. inductor, 1607. feed rolls, 1608. discharging cylinders, 17X001. inductor, 17A. overlapping group claims, the 17X002. inductor, and 1706. bin .1801. group claims support, 1901. production system order typing administration module, 1902. the bar code management module, 1903. administration modules of weighing, 1904. finished products turnover storekeeper reason module.
Drawing and description as a part of the present invention illustrate embodiments of the invention together, are used for explaining the principle of the invention.
Referring now to description of drawings most preferred embodiment of the present invention:
Most preferred embodiment of the present invention is elaborated to Figure 19 with reference to Fig. 1.
Fig. 1 is that the Industrial Computer Control bar code management is weighed automatically into and out of storehouse overall system calcspar.
As shown in Figure 1, this system comprises LAN server (101), peripheral computer (114), be used for the computing machine (102) that bar code information and form are handled, bar-code printer (103) type slug font code (115), be used for industrial control computer (104), Programmable Logic Controller (105), be used to control the induction pick-up (106) of various states on the weighing platform, the automatic weighing system (107) that is used for material, be used for bar code information collector (108) and (111), terminal computer (109) and (112), printer (110) and (113); Material enters weighing platform, the induction pick-up of various effects (106) is passed to industrial control computer (104) with information, industrial computer (104) is passed to Programmable Logic Controller (105) with information, Programmable Logic Controller (105) is according to pre-set program, the mechanical motion of control automatic weighing system (107) realizes automatic function of weighing.
Server (101) provides a cover program in addition, be used to support peripheral computer (114) data and native system data sharing, support computing machine (102) generation barcode format and be printed as bar code (115), deposit the information of bar code (115) in computer management, supporting industry control computer (104) is finished the comparison that takes by weighing weight, confirm input computer, support bar code information collector (108) and (111) scanning bar code (115) with weight information transmission and input computer, support computing machine (109) to generate the form that puts in storage, support computing machine (112) to generate the form that delivers from godown.
Fig. 2 is that common computer control bar code management is weighed automatically into and out of storehouse overall system calcspar.
As shown in Figure 2, this system comprises LAN server (101), peripheral computer (114), be used for the computing machine (102) that bar code information and form are handled, bar-code printer (103), the computing machine (201) of computing is used to weigh, the display (202) that is used for weight demonstration and cursor change color, be used for the photo controller (203) that cursor changes on the reading displayed device, be used to control the sensor (106) of various states on the weighing platform, the Programmable Logic Controller (105) that is used for state of a control, the automatic weighing system that is used for the material transmission and weighs (107), the collector (108) and (111) that are used for bar code information, terminal computer (109) and (112), output printer (110) and (113).
Material enters automatic weighing system (107), the mechanical drive of Programmable Logic Controller (105) follow procedure control automatic weighing system (107) passed to information by the sensor of various effects (106), convey materials, weight information is passed to computing machine (201) and is handled record, and in upward demonstration of display (202), simultaneously pass to photo controller (203) on the display (202) in cursor change in color mode, photo controller (203) reads this variation, information is passed to Programmable Logic Controller (105), Programmable Logic Controller (105) is realized automatic function of weighing according to the mechanical drive of predefined programmed control automatic weighing system (107); Bar code collector (108) scanning bar code (115) typing weight information is given server (101), and computing machine (109) generates the form that puts in storage, and printer (110) is printed; Bar code collector (111) scanning bar code (115) instruction of will delivering from godown when delivering from godown, the temporal information that delivers from godown is passed to server (101), and computing machine (112) generates warehouse receipt, the form that delivers from godown, printer (113) is printed.
Fig. 3, weighing platform schematic top plan view when being parallel the controlling of group title.
As shown in Figure 3, this plateform system comprises by independent electronic and claims (3A01), electronic scale (3A02), the last hyte that electronic scale (3A03) is formed claims (3A), claim (3B01) by independent electronic, electronic scale (3B02), the following hyte that electronic scale (3B03) is formed claims (3B), show the computer display (202) that weighing results provides cursor to change, hyte claims (3A) and following hyte to claim (3B) the data computing machine (201) of weighing in the processing, preposition equipment (3Q01), the conveying device of preposition equipment (3Y011), feeding rack (3J01), belt delivery wheel (3P1), belt delivery wheel (3P2), belt delivery wheel (3P3), discharge rack (3J02), transmit the sensor (3X000) of charging information, scale sensor (3X011), (3X001), (3X002), material arrives goes up the information sensor (3X003) that hyte claims (3A), material arrives belt delivery wheel (3P1) and (3P2) information sensor of zone of transition (3X004), (3X010), hyte claimed the information sensor (3X005) of (3B) under material arrived, material is sent the information sensor (3X006) of discharge rack (3J02), carries out the sensor (3X007) of reducing program; Also comprise preposition equipment conveying device (3Y011), the conveying device (3Y000) of feeding rack (3J01), belt delivery wheel (3P1), the gearing (3Y002) of belt delivery wheel (3P2), the gearing (3Y004) of belt delivery wheel (3P3), the conveying device (3Y007) of discharge rack (3J02); Also comprise and promote the cylinder linkage (3Z001) that belt delivery wheel (3P1) end points rises, descends, hyte claims the cylinder linkage (3Z003) that (3A) rises, descends in the promotion, promoting down, hyte claims that (3B) rises, the cylinder linkage (3Z005) of decline, the cylinder linkage (3Z006) that promotion belt delivery wheel (3P3) end points rises, descends.
Fig. 4 is that group claims the parallel material operational process weighing platform schematic top plan view of controlling.
As shown in Figure 4, material (4AL1), material (4AL2), material (4AL3), the transmission course of material (4AL4) on weighing platform cannot not exist together tiredly mutually with Fig. 3 in addition and state.
Fig. 5 is that the material perseverance is to transmission and the upper and lower motion synoptic diagram of belt pulley end points.
As shown in Figure 5, triangle body (5012) is connected with axis (5010) and can goes up rotation at axis (5010), and triangle body (5012) one ends are connected the other end with cylinder (5Z06) and push-and-pull connecting rod (5014) connects to form cylinder linkage (3Z001); Triangle body (5011) is connected with axis (5009) and can goes up rotation at axis (5009), and triangle body (5011) one ends are connected the other end with cylinder (5Z05) and push-and-pull connecting rod (5013) connects to form cylinder linkage (3Z006); Cylinder linkage (3Z001) promotes belt delivery wheel (3P1) end points and can move up and down; Cylinder linkage (3Z006) promotes belt delivery wheel (3P3) end points and can move up and down; Belt delivery wheel (3P1) links to each other with axis (5008) with belt delivery wheel (3P2), and motor (5Y04) makes axis (5008) and belt delivery wheel (3P1) by chain (5002), and belt delivery wheel (3P2) rotates; Motor (5Y03) rotates axis (5007) and belt delivery wheel (3P3) by chain (5001).
Fig. 6 is that embodiment of the invention bar code information source generates synoptic diagram
As shown in Figure 6, the information (601) that order (605) is entrained comprises order number, place an order the date, customer name, unit price, model, length, wall thickness, look number, state, quantity of goods in the packing material, input computing machine (602) is passed to server (101), computing machine (102) extracts above information (601) and translates into barcode format and be processed into unique bar code, be printed as bar code (115) by bar-code printer (103), there is not the weight information of material this moment in the bar code information, weight information is to weigh by weighing system (107), computing machine (201) is handled weighing data (603), through bar code collector (108) scanning bar code (115) input computer (201), generate bar code weight information (607) and return the server of feeding (101) storage, generate warehouse entry information simultaneously; Use bar code collector (604) scanning bar code (115) when delivering from godown, generation is carried the time of delivering from godown and is delivered from godown the bar code information source (606) of instruction, comprise order number, the date that places an order, customer name, unit price, model, length, wall thickness, look number, state, product quantity, the weight of independent packaging thing, the time of putting in storage, the time of delivering from godown, pass to server (101).
Fig. 7 is the data processor calcspar of weighing.
As shown in Figure 7, last hyte claims and can be made up of many platform independent electronic scale, the weight that at every turn takes by weighing equals hyte and deserves to be called the weight that many electronic scales take by weighing and comprise (W3A01), (W3A02), (W3A03), (W3An) sum (W3A), following hyte claims also can be made up of many platform independent electronic scale, the weight that at every turn takes by weighing equals following hyte and deserves to be called the weight that many electronic scales take by weighing and comprise (W3B01), (W3B02), (W3B03), (W3Bn) sum (W3B), take off hyte weigh sum (W3B) and last hyte the weigh absolute value and error setting value (β) comparison of sum (W3A) difference, when being less than or equal to error setting value (β), the weight effective value that material obtains
Absolute value and the error setting value (β) of getting (W3B) and (W3A) difference relatively, during greater than (β), material can not by and give the alarm the investigation reason.
Describing in detail in the program that server 101 provides below in conjunction with Fig. 1, Fig. 3, Fig. 7 is how to handle the weight that upper and lower hyte takes by weighing.
To same material, the weight (W3A) that last hyte claims (3A) to take by weighing equals hyte and deserves to be called the weight (W3A01) that each independent electronic claims (3A01) to take by weighing, the weight (W3A02) that electronic scale (3A02) takes by weighing, the weight (W3A03) that electronic scale (3A03) takes by weighing, weight (W3An) sum that n platform electronic scale takes by weighing, W3A=W3A01+W3A02+W3A03+...+W3An
The weight (W3B) that following hyte claims (3B) to take by weighing equals down, and hyte deserves to be called the weight (W3B01) that each independent electronic claims (3B01) to take by weighing, the weight (W3B02) that electronic scale (3B02) takes by weighing, the weight (W3B03) that electronic scale (3B03) takes by weighing, weight (W3Bn) sum that n platform electronic scale takes by weighing; W3B=W3B01+W3B02+W3B03+...+W3Bn
When | W3B-W3A|≤β, the weight effective value of serviced device typing
When | W3B-W3A|＞β, graphoscope 3S01 gives the alarm, and shows that data are wrong, needs the investigation reason;
In addition, the method confirmed through above step of the last hyte gravimetric value that claims (3A) and following hyte to claim (3B) to unite to take by weighing is the group title and claims weight method again.
Fig. 8 is that photo controller and graphoscope concern calcspar.
As shown in the figure, one computer program support is arranged, can on graphoscope (202) screen, generate two groups of cursors, hyte claims display highlighting (8g01) on the one, be used to the gravimetric value of weighing that shows that hyte claims, be used for the display highlighting change in color, by photo controller probe (8X0121) and line (801), this change information is passed to photo controller (8X012), other has that hyte claims display highlighting (8g02), is used to show the gravimetric value of weighing that hyte down claims, is used for the display highlighting change in color, by photo controller probe (8X0142) and line (802), this change information is passed to photo controller (8X014).
The photo controller probe is to stick on the position of computer display screen setting with adhesive sticker or adhesive in addition.
Now in conjunction with Fig. 2, Fig. 3, Fig. 4, Fig. 7, Fig. 8 describes the program that server (101) provides in detail, be how to handle the affirmation of the data of weighing and the relation of the variation of display light target and photo controller and Programmable Logic Controller, same material (4AL1) is gone up hyte claim the gravimetric value (W3A) that (3A) takes by weighing, this gravimetric value is by computing machine (201) typing, following hyte claims the gravimetric value (W3B) that (3B) takes by weighing, this gravimetric value is also by computing machine (201) typing, server (101) provides Automatic Program can obtain weight effective value (W) according to the compute mode of Fig. 7, hyte claims display highlighting (8g01) to be bleached by black on computing machine (201) typing gravimetric value (W3A) back in addition, or produce other change color, photo controller this moment (8X01) receives light and becomes information, and this information is passed to Programmable Logic Controller (105); Computing machine (201) typing gravimetric value (W3B), and by behind the computing acquisition weight effective value (W), following hyte claims display highlighting (8g02) to be bleached by black, or produce other change color, photo controller this moment (8X02) receives light and becomes information, and this information is passed to Programmable Logic Controller (105).
Fig. 9 be in the embodiment of the invention group claim motionless, the bin structural representation that moves up and down.
As shown in Figure 9, this system comprises that group claims (3A), slides up and down support (902), up and down slideway (903), slide block (904) up and down, cam block (905), roller (906), roller (907), locating support (908), cylinder (909), cylinder locating support (910), front and back promote support (911); When promoting front and back support (911), cylinder (909) seesaws, roll between cam block (905) and locating support (908) in roller (906), (907), slide block (904) is done upper and lower motion in up and down slideway (903) up and down, form sliding up and down of bin, support (902) and group claim the relative motion up and down between (901).
Figure 10 is the mechanical motion schematic flow sheet that the control of embodiment of the invention common computer is weighed.
As shown in figure 10, the weight that weighing system (107) takes by weighing claims display (1001) to pass to common computer (201) deal with data by group, common computer display (202) passes to photo controller (203) with change color, photo controller (203) passes to Programmable Logic Controller (105) with signal, many group sensors (106) pass to Programmable Logic Controller (105) with signal, Programmable Logic Controller (105) control mechanical motion.
Figure 11 is the mechanical motion schematic flow sheet that the control of embodiment of the invention industrial control computer is weighed.
As shown in figure 11, the weight that weighing system (107) takes by weighing claims display (1001) to pass to industrial control computer (104) deal with data by group, many group sensors (106) pass to industrial control computer (104) deal with data with signal, industrial control computer (104) passes to Programmable Logic Controller (105) with signal, Programmable Logic Controller (105) control mechanical motion.
Figure 12 A to Figure 12 B to Figure 12 C be embodiment of the invention group when claiming parallel controlling material carry out and handle poly-process flow diagram of step.
Sketch in detail in conjunction with Fig. 3, Fig. 4, Fig. 5, Figure 12 A to Figure 12 B to Figure 12 C that material carries out and each control procedure, to prick that material moves on the automatic material weighing platform be example with single.
When material (4AL1) is delivered to feeding rack (3J01) by the conveying device (3Y011) of preposition equipment (3Q01), sensor (3X000) is sensed material (4AL1) and is entered, send signal, material (4AL1) is picked in conveying device (3Y000) running, sensor (3X000) is sensed material (4AL1) and is sent signal when leaving, conveying device (3Y000) shuts down, conveying device (3Y011) also shuts down, cylinder linkage (3Z001) and gearing (3Y002) while cooperating, cylinder linkage (3Z001) promotes belt delivery wheel (3P1) end points and rises, gearing (3Y002) rotating belt delivery wheel (3P1) rotates simultaneously, material (4AL1) is permanent in delivering on the induction pick-up (3X003), conveying device (3Y011) during gearing (3Y002) running on the preposition equipment (3Q01) is reset, after sensor (3X003) is sensed material (4AL1), cylinder linkage (3Z001) reduction, belt delivery wheel (3P1) falls to reducing, cylinder linkage (3Z003) work, deserving to be called liter with first group weighs to material (4AL1), computing machine is confirmed the value of weighing, last hyte on the graphoscope (202) claims display highlighting (8g01), send signal and give photo controller (8X012), instruction cylinder linkage (3Z003) reduction, gearing (3Y002) work, convey materials (4AL1), as induction pick-up (3X004), when (3X010) all having sensed material, gearing (3Y004) work, rotating belt delivery wheel (3P2), when material (4AL1) length during less than cut lengths (3L0) induction pick-up (3X011) send signal, induction pick-up (3X010) cuts out, when material (4AL1) arrives sensor (3X005), cylinder linkage (3Z005) work, promote second group and deserve to be called liter, material (4AL1) is carried out weighing the second time, Computer Processing secondary weighing result, after the affirmation, following hyte on the graphoscope (202) claims display highlighting to send signal to photo controller (8X014), instruction cylinder linkage (3Z005) falls to reducing, gearing (3Y004) running is risen with cylinder linkage (3Z006), work simultaneously, gearing (3Y004) transmission, belt delivery wheel (4P2), (4P3) material (4AL1) is delivered to discharge rack (3J02), when inductor (3X006) is sensed material (4AL1), gearing (3Y004) quits work, cylinder linkage (3Z006) falls to reducing, conveying device this moment (3Y007) work, when material (4AL1) is delivered to inductor (3X007) and is sensed material (4AL1), conveying device (3Y007) quits work, material (4AL1) is taken out discharge pedestal, finishes a circulation.
In addition on the automatic material weighing platform the chain work of material pin down the relation as follows:
1, material (4AL1), (4AL2), (4AL3), (4AL4) will all descend in stationary state, material (4AL2) is through weighing for the first time, material (4AL4) can not carry out weighing the second time, material (4AL3) can not be weighed, material (4AL4) can not claim to advance toward first group, and conveying device (3Y011) is in treats the writ attitude.
2, after material (4AL1) was taken away, material (4AL2) carried out weighing the second time, and can run to inductor (3X007) continuously and locate to stop.
3, material (4AL3) just can carry out weighing transmission backward thereafter the first time above must working as material (4AL2) arrival inductor (3X006).
4, material (4AL4) could move transmission backward thereafter above must working as material (4AL3) arrival inductor (3X004) and inductor (3X010).
5, conveying device (3Y011) must arrive inductor (3X003) top when material (4AL1), could move after the reduction of belt delivery wheel (3P1) whereabouts.
Figure 15 is that group claims support upper and lower motion structure synoptic diagram in the embodiment of the invention.
As shown in figure 15, this mounting system comprises that the group that electronic scale (3A01), electronic scale (3A02), electronic scale (3A03) are formed claims (3A), movable pulley (1504), movable pulley (1505), bolt (1506), bolt (1507), support (1508), cylinder (1509) is when cylinder (1509) promotes support (1508), sliding on the slideway separately in movable pulley (1504), (1505), promotes support and group and claim (3A) execution to move up and down.
Figure 16 is the attached synoptic diagram of looking of weighing platform when group claims linearly to control in the embodiment of the invention.
As shown in figure 16, this system comprises stock shelf (1603), chain (1609), (1610), driving wheel (1601), (1605), follower (1602), (1606), motor (16Y000), (16Y001), blanking rack (1604), inductor (16X000), (16X001), (16X002), feed roll (1607), discharging cylinder (1608), last hyte claims (3A), electronic scale (3A01), (3A02), (3A03), following hyte claims (3B), electronic scale (3B01), (3B02), (3B03), material (4AL1), (4AL2), cylinder linkage (16Z000), (16Z001), computing machine (201), computer display (202), the last hyte display highlighting (8g01) of weighing, following hyte claims to organize the display highlighting (8g02) of weighing, photo controller (8X012), photo controller (8X014).
Figure 13 A, Figure 13 B be embodiment of the invention group when claiming linearly to control material advance and the treatment step process flow diagram.
Elaborate in conjunction with Figure 16, Figure 13 A, Figure 13 B that material is advanced and each control procedure.
Material (4AL1) is delivered to stock shelf (1603), inductor (16X000) induction transmission information is worked to cylinder linkage (3Z003), last hyte claims (3A) rising to carry out the weighing first time, after this weight of computing machine (201) typing, last hyte on the computer display (202) claims display highlighting (8g01) color to be bleached by black, photo controller (8X012) reads this variation, cylinder linkage (3Z003) falls to reducing, weigh for the first time and finish, motor this moment (16Y000) work, driving drum (1607) is sent to blanking rack (1604) with material (4AL1), after inductor (16X001) induction, motor (16Y001) is started working, drive discharging cylinder (1608) and pick material (4AL1), when material leaves inductor (16X001), and after sensed device (16X002) induction, motor (16Y001) quits work, cylinder linkage (3Z005) work, the next title group (3B) rises and carries out the weighing second time, the weight computing that the computing machine typing takes by weighing for the second time, its operation program is identical when claiming parallel controlling with group, not tired herein stating, when the following hyte on the computer display (202) claims display highlighting (8g02) color by black bleaching, photo controller (8X014) reads this variation, the reduction of cylinder linkage (3Z005) whereabouts, weigh and finish the second time, the overall process that this moves on automatic weighing unit for single bundle material.
Material chain work relationship on automatic weighing unit is in addition, material (4AL1) does not go out blanking rack (1604), material (4AL2) can claim to weigh on (3A) in last hyte, but can not move forward, have only after (4AL1) takes out blanking rack (1604), motor linkage device (16Y000) just can be worked, and (4AL2) send forward with material.
Figure 17 is embodiment of the invention group weighing platform schematic top plan view when claiming to control in an overlapping.
As shown in figure 17, this platform comprises bin (1706), and overlapping group claims (17A), cylinder (1607), follower (1602), driving wheel (1601), motor (16Y000), inductor (17X001), (17X002), cylinder linkage (3Z003), material (4AL1), photo controller (8X012), (8X014), computing machine (201), graphoscope (202), last hyte claims display highlighting (8g01), and following hyte claims display highlighting (8g02).
Figure 18 is that embodiment of the invention group claims to control in an overlapping time group to claim and the supporting structure synoptic diagram.
As shown in figure 18, electronic scale (3A1), (3A2), (3A3) that last hyte claims (3A) to comprise are overlapping controlling on weighing frame (17B01) with electronic scale (3B1), (3B2), (3B3) that following hyte claims (3B) to comprise this, form overlapping group and claim (17A).
Figure 14 is an embodiment of the invention group when claiming to put in an overlapping, and material is advanced and the treatment step process flow diagram.
Elaborate in conjunction with Figure 14, Figure 17, Figure 18 that material is advanced and each control procedure.
Material (4AL1) enters bin (1706), after inductor (17X001) monitors material (4AL1), motor (16Y000) is started working, pick material (4AL1), when (4AL1) leaves inductor (17X001) arrival inductor (17X002), motor (16Y000) quits work, cylinder linkage (3Z003) work, weighing frame (1801) rises, last hyte claims to claim to take by weighing simultaneously weight with following hyte, Computer Processing weigh data and obtain effective weight after, photo controller (8X012) monitors hyte and claims display highlighting (8g01) to be bleached by black, photo controller (8X014) monitors down after hyte claims display highlighting (8g02) by black bleaching, and cylinder (1509) falls reduction after rise.
Material chain work relationship on automatic weighing unit is that material (4AL1) is not taken away in addition, and material (4AL2) can not advance, and has only when material (4AL1) and takes away, and motor (16Y000) could be worked material (4AL2) is sent forward.
Figure 19 is a program module composition frame chart in the embodiment of the invention.
As shown in figure 19, computer program comprises production system order typing administration module (1901), mainly is responsible for the customer order typing, and customer requirement stops the cancellation of order; Bar code management module (1902), the mainly information management of the information generation of responsible bar code, information scanning typing, printing bar code, bar code; The administration module (1903) of weighing, industrial control computer (104) mainly is responsible for electronic scale takes by weighing operation of data, common computer terminal (201) is removed responsible electronic scale take by weighing operation of data, also to be responsible for the change color of graphoscope cursor (8g01), (8g02), be used to offer photo controller (8x012), (8x014); Finished product turnover storekeeper reason module (1904), bar code scanning typing when mainly being responsible for the finished product warehouse entry, information is preserved, and the order subtrahend is with being connected of production system, the generation of all kinds of forms of warehouse entry, bar code scanning typing when delivering from godown, information is preserved, with being connected that the order schedule is followed the tracks of, the deliver from godown generation of all kinds of forms is with being connected of finance.
Figure 20 is existing manually weighing into and out of the storehouse schematic flow sheet.
As shown in figure 20, manually labelled material is removed on weighbridge, wait to remove full one claim after, take by weighing a weight that claims, this material that claims often comprises a lot of information, as different orders, different colours, different model or the like, need artificial explanation record this moment, make into warehouse receipt, will be after material weighs from the weighbridge loading and unloading material, entrucking, be sent to the warehouse unloading of putting in storage, production finishes and carries stock again according to order, during delivery after weighbridge, carry entrucking again, the list that delivers from godown made in record.
Claims (9)
1, a kind of with the automatic weighting of bar code management and into and out of the storehouse system, hardware components comprises that LAN server is a central computer, the terminal that is used for the connection processing bar code information, be used to connect the terminal that weighing data is handled, be used for connection strap font code collector, be used to connect warehouse entry, the terminal that delivers from godown, be used to connect the terminal of production management customer order typing, be used to connect automatic weighing system;
Comprise the method (both having claimed weight method again) that two groups claim that (promptly go up hyte claims and following hyte claims) secondary is weighed continuously and the confirmation method of effective weight value;
Comprise with photo controller and directly read terminal display cursor change in color, reach Programmable Logic Controller again, realize that computerized information instructs mechanically operated method;
Said system comprises provides a program to be used to support data processing and information sharing, it is characterized in that, includes following function in the server, is expressed as follows with the form of module:
Production system order typing administration module mainly is responsible for the customer order typing, and customer requirement stops the cancellation of order;
Bar code management module, the mainly information management of the information generation of responsible bar code, information scanning typing, printing bar code, bar code;
The administration module of weighing mainly is responsible for electronic scale to industrial control computer and is taken by weighing operation of data, the common computer terminal is removed be responsible for electronic scale and take by weighing operation of data, also will be responsible for the change color of graphoscope cursor, is used to offer photo controller;
Finished product turnover storekeeper reason module, bar code scanning typing when mainly being responsible for the finished product warehouse entry, information is preserved, and the order subtrahend is with being connected of production system, the generation of all kinds of forms of warehouse entry, bar code scanning typing when delivering from godown, information is preserved, with being connected that the order schedule is followed the tracks of, the deliver from godown generation of all kinds of forms is with being connected of finance.
2, according to claim 1 described bar code management module, it is characterized in that:
1) a logical terminal is passed to server with quantity of goods in the information order number that comprises in the order, customer name, model, specification, length, look number, wall thickness, state, the date that places an order, price, the packing material, the data message that other terminal produced in the production run and the weight of goods, dilivery date, finished product number, scraps number and also passes to servers;
2) server provides a program, is used for the information format that the information that order is relevant is translated into bar code, and is printed as bar code by bar-code printer;
3) sequence information of bar code carrying comprises quantity of goods in order number, customer name, model, specification, length, look number, wall thickness, state, the date that places an order, price, the packing material, produces during by the type slug font code;
The information of putting in storage of bar code carrying, goods weight information is to take by weighing by automatic weighing system, after Computer Processing is confirmed, by bar code collector scanning bar code input computer;
The information that delivers from godown of bar code carrying, bar code collector scanning bar code input computer when delivering from godown by material forms the information source of bar code like this;
4) bar code on each packing material is unique, this bar code can be the some of work certificate be printed on the conformity certification with conformity certification on out of Memory, constitute the complete content of work certificate as trade mark, enterprise name, operative norm, name of product, model, color, state, length, wall thickness, the time of making the product, check number, enterprise address, telephone number etc., this bar code also can be printed parallel use with work certificate separately in addition, and the information content that its bar code comprises is constant.
3, according to claim 1 described finished product turnover storekeeper reason module, it is characterized in that:
Server provides a cover program to be used to support following steps:
1) finished product warehouse entry condition: the corresponding unique bar code of each independent packaging of finished product;
2) weight of each independent packaging of finished product must be the effective weight value of machine terminal check as calculated;
3) this finished product promptly puts in storage in the time of bar code collector scanning bar code, the effective weight value of typing finished product, and what this moment, server was responsible for data and production system is connected information preservation, the order subtrahend of production run, the generation of all kinds of warehousing forms;
4) the finished product condition that delivers from godown: bar code collector scanning bar code, check whether bar code information and sequence information coincide, identically can deliver from godown otherwise can not deliver from godown;
5) bar code collector scanning bar code confirms that finished product delivers from godown, and this moment, server was responsible for being connected of data and production system, and the information preservation is finished the order subtrahend, the generation of all kinds of warehousing forms;
4, claim the confirmation method that (promptly go up hyte claims and following hyte claims) secondary is weighed (both having claimed weight method again) effective weight value continuously according to the described two groups of claim 1, it is characterized in that:
1) unites by many platform independent electronic scale and constitute a group and claim, its weight of weighing each time of material is equaled to organize deserve to be called each independently weight sum of taking by weighing of electronic scale;
2) can implement two groups to same material and claim secondary to weigh continuously, obtain the effective weight value of material by secondary weighing;
Also can implement single group claims once to weigh and obtains the effective weight value of material;
3) group claims to be connected with a computing machine, and by a program, the relation of the deviate of hyte claims and following hyte claims the value of weighing and setting is relatively gone up in Computing, determines the weight of material effective value, i.e. the weight information that bar code carried, and its affirmation process is as follows:
The weight (W3A) that last hyte claims (3A) to take by weighing equals hyte and deserves to be called the weight sum that each independent electronic takes by weighing, i.e. W3A=W3A01+W3A02+ ... + W3An;
Hyte deserved to be called the weight sum that each independent electronic takes by weighing under the weight (W3B) that following hyte claims (3B) to take by weighing equaled, i.e. W3B=W3B01+W3B02+ ... + W3Bn;
Effective weight when | W3B-W3A|≤β
When | W3B-W3A|＞β computer-chronograph gives the alarm and should investigate reason.
5, claim (promptly go up hyte claims and following hyte claims) secondary to weigh continuously and both answer the method for having weighed, it is characterized in that according to the described two groups of claim 1:
1) material advances to group during the side of deserving to be called, the utilization group claim and bin between upper and lower relative motion, realize weighing automatically of material;
2) two cover groups can be claimed linearly to control, two cover groups can be claimed to be parallel controlling, also two cover groups can be claimed to control in an overlapping;
3) two groups claim (promptly go up hyte claims and following hyte claims) secondary both multiple method of having weighed of weighing continuously, have comprised single group and have claimed the method for once weighing to belong to this protection domain.
When 6, claiming to be parallel controlling, it is characterized in that according to claim 5 described two cover groups:
1) process that enters feeding rack by one group of several induction pick-ups monitoring material on the weighing platform, and according to the programmed control fill process, the length of monitoring material is carried out preset program according to different length;
2) have an induction pick-up on the weighing platform at least, the monitoring material enters first group and claims Weighing Area also, implements weighing the first time of material according to preset program;
3) one group of induction pick-up is arranged, by putting between two cover groups are referred to as, the zone of transition that material transmits is monitored the material state, and according to preset program, implements the weighing platform programmed instruction;
4) have an induction pick-up on the weighing platform at least, the monitoring material enters second group and claims Weighing Area, and implements weighing the second time of material according to preset program;
5) have one group of induction pick-up monitoring material to enter discharge rack on the weighing platform, and execution end task according to preset program;
6) the gravimetric value record of material being weighed at every turn by computing machine is after processing obtains effective value, according to preset program instruction next step;
7) material is parallel mobile between two cover groups are referred to as;
8) can operate the materials of pricking on the weighing platform simultaneously, chain the pining down between its each material and between the mechanical action concerns it is programme controlled by one more;
When 7, claiming linearly to control, it is characterized in that according to claim 5 described two cover groups:
1) goes up that hyte claims and support is installed among the feeding rack, following hyte claims and support is installed among the discharge rack, linearly a word is controlled, material is weighed in traveling process, and it is that cylinder with one group of band driving wheel provides material to claim the parallel rectilinear motion of doing in group side of deserving to be called and group into and out of bin;
2) material is sent feeding rack to, arrives predefined position and has sensing induction sensor monitoring material state at least, and last hyte claims material metage, and implements the instruction of weighing platform program;
3) material is sent into discharge rack, has one group of induction pick-up monitoring material travel position at least, by predefined program, arrives predefined position, and following hyte claims material metage, and implements the mechanical action programmed instruction of weighing platform;
4) can operate two on the weighing platform simultaneously and prick material, chain the pining down between its each material and between the mechanical action concerns it is programme controlled by one.
When 8, claiming to control in an overlapping, it is characterized in that according to claim 5 described two cover groups:
1) going up hyte claims to weigh folded with following hyte, be installed in the support, this support claims to be installed in together with upper and lower hyte among the bin, and its bin is that the cylinder with one group of band driving wheel provides material to do rectilinear motion in the group side of deserving to be called, and material is once weighed can realize multiple title function;
2) material is sent into bin, and the running status of one group of induction pick-up monitoring material is arranged, and upper and lower hyte claims simultaneously material metage press pre-set program, the mechanical action programmed instruction of enforcement weighing system, Computer Processing material metage value.
9, according to the described administration module and directly read terminal display cursor change in color of weighing of claim 1, reach Programmable Logic Controller again, realize that computerized information instructs mechanically operated method, is characterized in that with photo controller:
1) a kind of method is, provide a program to Programmable Logic Controller, provide a program to industrial machine control computer, give Programmable Logic Controller by the industrial machine control computer processed group information that value information and a plurality of induction pick-up monitor that weighs, carry out mechanical drive, finish various information commands to mechanically operated conversion;
2) another kind of method is, provide a program to Programmable Logic Controller, provide a program to the common computer terminal, terminal is handled the effective weight value of weighing thus, is converted into cursor change in color information on the display, reads this change information by photo controller, pass to Programmable Logic Controller again, the information that a plurality of in addition inductors monitor is also passed to this Programmable Logic Controller, goes to carry out mechanical drive, finishes various information commands to mechanically operated conversion;
3) on the ad-hoc location of computer display screen, form two cursor districts, be respectively applied for and show and go up gravimetric value that hyte weighs and the hyte gravimetric value of weighing down, be used for the display highlighting change in color;
4) on computer display screen, in two cursor districts of assigned address, a photo controller probe respectively is installed is respectively directly read the cursor change in color, connect photo controller with line, connect Programmable Logic Controller; Also can photo controller be installed directly, read the cursor change in color, connect Programmable Logic Controller;
5) can be corresponding one by one with the cursor district on the computer display screen with a plurality of photo controllers, read corresponding cursor change in color information by the photo controller probe, reach Programmable Logic Controller again, realize that computerized information instructs mechanically operated conversion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100367853A CN1920864A (en) | 2006-07-31 | 2006-07-31 | Automatic weighting and warehouse entry/exit system for bar code management |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100367853A CN1920864A (en) | 2006-07-31 | 2006-07-31 | Automatic weighting and warehouse entry/exit system for bar code management |
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| CN1920864A true CN1920864A (en) | 2007-02-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006100367853A Pending CN1920864A (en) | 2006-07-31 | 2006-07-31 | Automatic weighting and warehouse entry/exit system for bar code management |
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| WO2017088296A1 (en) * | 2015-11-25 | 2017-06-01 | 曲立东 | System and method for tracing and managing task by using data label in oto service |
| CN105956810A (en) * | 2016-06-03 | 2016-09-21 | 北京智衡物联科技有限公司 | Weighing manager |
| CN107042207A (en) * | 2017-05-06 | 2017-08-15 | 佛山市神风航空科技有限公司 | Platform is delivered in a kind of semi-automatic express delivery |
| CN107042207B (en) * | 2017-05-06 | 2018-12-04 | 泉州市富锐通盈商贸有限公司 | A kind of semi-automatic express delivery delivery platform |
| CN115752690A (en) * | 2022-11-10 | 2023-03-07 | 深圳智柠网络科技有限公司 | Order distribution weighing and metering method, main control device and order distribution weighing and metering system |
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