CN1899785B - Stock distributing device for ceramic forming press and stock distributing method using said stock distributing device - Google Patents
Stock distributing device for ceramic forming press and stock distributing method using said stock distributing device Download PDFInfo
- Publication number
- CN1899785B CN1899785B CN200610035935A CN200610035935A CN1899785B CN 1899785 B CN1899785 B CN 1899785B CN 200610035935 A CN200610035935 A CN 200610035935A CN 200610035935 A CN200610035935 A CN 200610035935A CN 1899785 B CN1899785 B CN 1899785B
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- Prior art keywords
- grid
- flexible
- distribution device
- plate
- forming press
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0245—Rotatable feed frames, e.g. horizontally rotated over 90 degrees
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention is material distributing device and method of new structure ceramic forming press. The present invention adopts continuous slope board with flexible grid and vertical material box with flexible grid, and can realize fast material distribution without mixing. Furthermore, deflecting discharge shutter is adopted to recover the remainder in the grid so as to lower cost.
Description
Technical field
The present invention relates to a kind of production equipment and processing method of Ceramic Tiles, particularly a kind of flexible grid distribution device and distributing method of ceramic forming press.
Background technology
The stone material of occurring in nature sandstone, hole stone one class, they have the stratiform fine textures that entire body runs through, and are the main fashions trend of building decoration.For realizing this class stone effect, Ceramic Tiles does not have in the production of glaze product, and grid will be finished vertical filler and two motion processes of straight feeding.Dual mode is arranged in the prior art: one is to realize that with rotation multiple-grid form apparatus for distributing shortcoming is in the rotary course, and batcher quits work, and cloth speed is slow, and the structure relative complex of multi-grid; Its two, be to rotate single grid apparatus for distributing with supporting plate to realize, shortcoming is that the grid segmentation is finished level and rotatablely moved, cloth and movement velocity are slow.
Summary of the invention
The present invention be directed to technological deficiency that existing apparatus for distributing exists a kind of distribution device and distributing method of novel ceramic forming press are provided, have the meticulous clear texture of stratiform that entire body runs through, highly versatile, characteristics such as rational in infrastructure and shaping speed is fast.
For this reason, the present invention realizes above-mentioned purpose by following technical solution: the distribution device of this ceramic forming press, comprise make-up machine and batcher, be provided with between described batcher and the make-up machine from described batcher and receive the flexible grid of powder and the landslide plate that reclines with described flexible grid bottom surface.
Further, between described landslide plate and the make-up machine deflectable stripper can be set; Described flexible grid is the hollow framework that is surrounded by flexible frame and grid flashboard and grid baffle plate.The upper surface of hollow framework can be established a cover plate.The grid flashboard is connected with flexible frame linear slide or is hinged by rotating shaft, but makes grid flashboard rectilinear motion, the motion of also can pivoting.Described grid plate washer is fixedlyed connected with flexible frame or is hinged by rotating shaft.It is fixed that the grid plate washer be can be, and also can pivot.
Described flexible frame can be made of the multi-joint connector, and can be in the bending of vertical plane direction; Also can be elastomer, its elastomeric material be rubber, sponge or hairbrush etc.; Or can be by multi-joint connector and elaxtic seal (as rubber, sponge or hairbrush etc.) be composited. described cover plate can be a flexible flexible cover plate, also can constitute by set connecting plate on a plurality of two opposite side joint connectors. described cover plate is provided with a plurality of passages or air channel. and described landslide plate is a continuous plate, the one end is vertical state, the other end is a level, the middle part is a continuous cambered surface, horizontal ends is a low level, vertically end is for high-order. further, can compound one deck on the plate surface, landslide wear-resisting, lubricious material layer (as: fluoroplastics, pottery or glass). described make-up machine comprises upper punch, mould, lower mold core or comprise upper punch, sliding formwork, die holder. described batcher is positioned at the top of landslide plate. and described batcher comprises the material pipe, hopper, conveyer belt, belt wheel and vertical material-storing box. hopper, the material pipe is positioned at the top of conveyer belt. the hollow framework that described vertical material-storing box is a flat vertical placement, upper surface open, lower surface is provided with a plug-type flashboard. and vertically material-storing box is positioned at the below of conveyer belt discharging opening. and vertical material-storing box is positioned at the landslide plate and vertically holds, the one vertical plane posts and fixes thereon with landslide plate face. and the upper surface of the horizontal ends of landslide plate is concordant with the mould upper surface. can be provided with discharge shutter between the horizontal ends of landslide plate and the mould, the upper surface of the horizontal ends of landslide plate is concordant with the upper surface of mould upper surface and stripper. and the width of described vertical material-storing box and thickness are slightly little than the width and the thickness box of flexible grid, so that vertically material-storing box is inserted in the flexible grid, make the grid plate washer inboard near vertical material-storing box flashboard. described landslide plate dual-side is provided with the guide rail that is parallel to plate surface, landslide. and described flexible grid can be by chain, be with synchronously, cylinder, fluid cylinder, drivings such as bar realize that along the guide rail that is parallel to plate surface, landslide flexible grid vertically arrives the continuous motion of level.
The invention provides a kind of distributing method of distribution device of ceramic forming press, comprising step:
The flexible grid of step 1) is driven into vertical state;
Step 2) flexible grid is filled powder;
The flexible grid of step 3) is driven into level and to die forming machine position cloth;
In technique scheme, described step 1) can be that flexible grid abuts in landslide plate face, and in the uphill process, the grid flashboard is opened, and vertical material-storing box is inserted in, and makes the grid plate washer inboard near vertical material-storing box flashboard.Described step 2) be that vertical material-storing box flashboard is opened, flexible grid is driven and moves down, and powder packed is in flexible grid, and flexible grid material is full, and vertically the material-storing box flashboard cuts out, and the grid flashboard cuts out.Described step 3) can be that flexible grid is driven into level and moves to the die forming machine position, and core rod descends, and the powder in the flexible grid falls into die cavity, and flexible grid withdraws from make-up machine.Discharge shutter deflection further, the clout in the flexible grid are discharged into reclaims band, make-up machine punch forming.Also can be that flexible grid is driven into level and moves to towed flexibility and is with, the grid plate washer rotates up, and flexible grid is return filler, and towed flexible band moves to the die forming machine position with powder, last sliding formwork and upper punch press down moulding, and towed flexible band traction base substrate shifts out make-up machine.Can also be that flexible grid is driven into level and moves to the die forming machine position, flexible grid be released base substrate, and the grid plate washer is Unscrew up, and flexible grid withdraws from make-up machine, and last sliding formwork and upper punch press down moulding.The grid plate washer is rotary closing down.
The invention provides a kind of distribution device and distributing method of new structure ceramic forming press, adopt the landslide plate of vertical horizontal circular arc continuous transition and thereon the flexible grid technique scheme of reclining, and adopt vertical material-storing box to be inserted in the design of flexible grid, reach the quick pan feeding of flexible grid, and the material effect of not overturning and mixing.Reclaim clout in the flexible grid by rotatable discharge shutter is set further, reach the effect that reduces cost.
In sum, the distribution device of a kind of ceramic forming press of the present invention and distributing method have following significant advantage:
(1) because of it is vertical cloth, can realize that the stratiform fine textures that the Ceramic Tiles entire body runs through decorates, and can pile up naturally under the situation of texture not destroying the polychrome powder, powder is sent into make-up machine moulding, good decorating effect.
(2) have the flexible grid of flexible frame and the landslide plate of continuous globoidal structure, distribution device is simple in structure, the reliability height; Decoration speed is fast, to fixed die frame make-up machine and upper punch sliding formwork formula make-up machine highly versatile.Has remarkable economic efficiency.
Description of drawings
Below in conjunction with accompanying drawing the present invention is described in further details
Fig. 1 is the flexible grid distribution device of the present invention's pottery fixed die frame moulding press structural representation.
Fig. 2-1～Fig. 2-5 is the flexible grid distribution device of the present invention's pottery fixed die frame moulding press fundamental diagram
Fig. 3 is the flexible grid distribution device of the present invention's pottery upper punch sliding formwork formula moulding press structural representation.
Fig. 4 is the flexible grid distribution device of the towed flexible belt moulding press of the present invention's pottery structural representation.
Fig. 5-1-Fig. 5-4 is the flexible lattice structure schematic diagram of the present invention.
Fig. 6 is a guide rail structure schematic diagram of the present invention.
Description of reference numerals
1 one material pipes; 2 one hoppers; 3 one powders; 4 one conveyer belts; 5 one belt wheels; 6 one vertical material-storing boxs; 7 one vertical material-storing box flashboards; 8 one flexible grids; 9 one joint shafts; 10 1 grid flashboards; 11 1 landslide board mounts; 12 1 landslide plates; 13 a plate; 14 1 joint connectors; 16 1 clout plate washers; 17 1 clout belts; 18 1 discharge shutters; 19 1 make-up machines; 20 1 upper punch; 21 1 base substrates; 22 1 roller rods; 23 1 is fixing framed; 24 1 lower mold core; 25 1 die cavitys; 26 1 grid plate washers; 27 1 cover plate exhaust hole slots; 28 1 flexible cover plates, 29 1 sliding formworks; 30 1 die holders; 31 1 towed flexible bands; 32 1 landslide plate surface composite layers; 33 1 grid plate washer axles; 34 1 haulage chains; 35 1 guide rails; 36 1 grid flashboard axis
The specific embodiment
Fig. 1 is the flexible grid distribution device of the present invention's pottery fixed die frame moulding press structural representation, and Fig. 2-1～Fig. 2-5 is the flexible grid distribution device of the present invention's pottery fixed die frame moulding press fundamental diagram.Powder 3 by material pipe 1 through hopper 2 to conveyer belt 4, conveyer belt 4 drives the top that powder 3 is moved to vertical material-storing box 6 by belt wheel 5, powder 3 falls into wherein.Attaching is driven along guide rail 35 with the flexible grid 8 of landslide plate 12 upper surfaces, withdraws from make-up machine 19.Discharge shutter 18 Unscrews, the surplus powder in the flexible grid 8 fall into clout belt 17 and reclaim.Grid flashboard 10 is opened, and flexible grid 8 is inserted in the vertical material-storing box 6, and grid plate washer 26 is near vertical material-storing box flashboard 7.Discharge shutter 18 is rotated into level and closes.Vertically material-storing box flashboard 7 is opened, flexible grid 8 is driven and moves down, and when flexible grid 8 broke away from vertical material-storing box 6, vertically material-storing box flashboard 7 cut out, grid flashboard 10 cuts out, flexible grid 8 is moved to fixing framed 23, releases base substrate 21, and lower mold core 24 moves down, powder 3 falls into die cavity 25, flexible grid 8 withdraws from make-up machine, and upper punch 20 presses down moulding, and lower mold core 24 rises and ejects base substrate 21.
Fig. 3 is the flexible grid distribution device of the present invention's pottery upper punch sliding formwork formula moulding press structural representation.Powder 3 by material pipe 1 through hopper 2 to conveyer belt 4, conveyer belt 4 drives the top that powder 3 is moved to vertical material-storing box 6 by belt wheel 5, powder 3 falls into wherein.Flexible grid plate washer 26 rotates up to be opened, and attaching is driven along guide rail 35 with the flexible grid 8 of landslide plate 12 upper surfaces, withdraws from make-up machine 19, and 26 rotations of grid plate washer are closed back.Powder 3 is stayed on the die holder 30, and sliding formwork 29 and upper punch 20 press down moulding.Grid flashboard 10 is opened, and flexible grid 8 is inserted in the vertical material-storing box 6, and grid plate washer 26 is near vertical material-storing box flashboard 7.Vertically material-storing box flashboard 7 is opened, flexible grid 8 is driven and moves down, when flexible grid 8 breaks away from vertical material-storing box 6, vertically material-storing box flashboard 7 cuts out, and grid flashboard 10 cuts out, and flexible grid 8 is moved to 30 of die holders, release base substrate 21, grid plate washer 26 rotates up to be opened, and flexible grid 8 withdraws from make-up machine, and the grid plate washer rotates down and closes back.Powder 3 is stayed on the die holder 30, and sliding formwork 29 and upper punch 20 press down moulding.
Fig. 4 is the flexible grid distribution device of the towed flexible belt moulding press of the present invention's pottery structural representation.Powder 3 by material pipe 1 through hopper 2 to conveyer belt 4, conveyer belt 4 drives the top that powder 3 is moved to vertical material-storing box 6 by belt wheel 5, powder 3 falls into wherein.Towed flexibility is concordant with 31 upper surface and landslide plate 12 horizontal ends.Flexible grid 8 is driven to towed flexibility along guide rail 35 and is with above 31, and grid plate washer 26 rotates up to be opened, flexible grid 8 rollbacks, and 26 rotations of grid plate washer are closed back.Powder 3 is stayed towed flexibility and is with on 31, and towed flexibility is with 31 to be pulled powder 3 is moved on the die holder 30, and sliding formwork 29 and upper punch 20 press down moulding, and towed flexibility is with 31 base substrate 21 pulled out make-up machine 19.Grid flashboard 10 is opened, and flexible grid 8 is inserted in the vertical material-storing box 6, and grid plate washer 26 is near vertical material-storing box flashboard 7.Vertically material-storing box flashboard 7 is opened, and flexible grid 8 is driven and moves down, and when flexible grid 8 broke away from vertical material-storing box 6, vertically material-storing box flashboard 7 cut out, and grid flashboard 10 cuts out, and flexible grid 8 is moved to towed flexibility and is with above 31; Flexible lattice structure schematic diagram is referring to Fig. 5-1-Fig. 5-4; The guide rail structure schematic diagram is referring to Fig. 6.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the field are to be understood that: still can make amendment or the part technical characterictic is equal to replacement the specific embodiment of the present invention; And do not break away from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (21)
1. the distribution device of a ceramic forming press comprises batcher and make-up machine, it is characterized in that, is provided with between described batcher and the make-up machine from described batcher and receives the flexible grid of powder and the landslide plate that reclines with described flexible grid bottom surface.
2. the distribution device of ceramic forming press as claimed in claim 1 is characterized in that, described flexible grid is the hollow framework that is surrounded by flexible frame and grid flashboard and grid baffle plate.
3. the distribution device of ceramic forming press as claimed in claim 2 is characterized in that, described grid flashboard is connected with flexible frame linear slide or is hinged by rotating shaft.
4. the distribution device of ceramic forming press as claimed in claim 2 is characterized in that, described grid plate washer is fixedlyed connected with flexible frame or be hinged by rotating shaft.
5. the distribution device of ceramic forming press as claimed in claim 2 is characterized in that, described flexible frame is by can constituting or elastomer at the multi-joint connector of vertical plane direction bending, and elastomeric material is rubber, sponge or hairbrush; Or constitute by multi-joint connector and elaxtic seal.
6. the distribution device of ceramic forming press as claimed in claim 2 is characterized in that, the upper surface of described hollow framework is provided with a cover plate, and this cover plate is a flexible flexible board, or is made of set connecting plate on a plurality of two symmetrical joint connectors.
7. the distribution device of ceramic forming press as claimed in claim 6 is characterized in that, described cover plate is provided with a plurality of passages or air channel.
8. the distribution device of ceramic forming press as claimed in claim 1 is characterized in that, described landslide plate is a continuous plate, the one end is vertical state, and the other end is the level of state, and the middle part is a continuous cambered surface, horizontal ends is a low level, and vertically end is for high-order.
9. the distribution device of ceramic forming press as claimed in claim 8 is characterized in that, described landslide plate dual-side is provided with the guide rail that is parallel to plate surface, landslide.
10. the distribution device of ceramic forming press as claimed in claim 8 is characterized in that, described landslide can be compounded with wear-resisting, lubricious material layer on the plate surface.
11. the distribution device of ceramic forming press as claimed in claim 1 is characterized in that, described batcher comprises material pipe, hopper, conveyer belt, belt wheel, reaches vertical material-storing box; Hopper, material pipe are positioned at the top of conveyer belt; Vertically material-storing box is positioned at the below of conveyer belt discharging opening; Described batcher is positioned at the top of landslide plate.
12. the distribution device of ceramic forming press as claimed in claim 11 is characterized in that, the hollow framework that described vertical material-storing box is a flat vertical placement, and upper surface open, lower surface is provided with a plug-type flashboard; Vertical material-storing box is positioned at the landslide plate vertically to be held, and the one vertical plane posts and fixes thereon with landslide plate face.
13. the distribution device of ceramic forming press as claimed in claim 11 is characterized in that, the width of described vertical material-storing box and thickness are slightly little than the width and the thickness box of flexible grid.
14. the distribution device of ceramic forming press as claimed in claim 1 is characterized in that, described make-up machine comprises upper punch, mould, lower mold core or comprises upper punch, sliding formwork, die holder.
15. the distribution device of ceramic forming press as claimed in claim 14 is characterized in that, the upper surface of described mould or die holder is concordant with the upper surface of the horizontal ends of landslide plate.
16. the distribution device of ceramic forming press as claimed in claim 14 is characterized in that, is provided with discharge shutter between the horizontal ends of described landslide plate and the mould, the upper surface of the horizontal ends of landslide plate is concordant with the upper surface of mould upper surface and stripper.
17. the distribution device of ceramic forming press as claimed in claim 1, it is characterized in that, described flexible grid is connected with along the guide rail that is parallel to plate surface, landslide and realizes that flexible grid vertically arrive the drive unit of the continuous motion of level, and this drive unit comprises one or more of drive chain, synchronous band, cylinder, fluid cylinder, bar.
18. a method of utilizing the ceramic forming press distribution device cloth of above-mentioned each claim is characterized in that described method comprises the steps:
The flexible grid of step 1) is driven into vertical state;
Step 2) flexible grid is filled powder;
The flexible grid of step 3) is driven into level and to make-up machine working position cloth.
19. distributing method as claimed in claim 18 is characterized in that, described step 1) is that flexible grid abuts in landslide plate face, be driven in the process of rising, the grid flashboard is opened, and vertical material-storing box is inserted in, and makes flexible grid plate washer inboard near vertical material-storing box flashboard.
20. the distributing method of ceramic forming press distribution device as claimed in claim 18, it is characterized in that, described step 2) be that vertical material-storing box flashboard is opened, flexible grid is driven and moves down, powder packed is in flexible grid, flexible grid material is full, and vertically the material-storing box flashboard cuts out, and the grid flashboard cuts out.
21. the distributing method of ceramic forming press distribution device as claimed in claim 18, it is characterized in that described step 3) is that flexible grid is driven into level and moves to the die forming machine position, core rod descends, powder in the flexible grid falls into die cavity, and flexible grid withdraws from make-up machine; Discharge shutter deflection further, the clout in the flexible grid are discharged into reclaims band, make-up machine punch forming; Or flexible grid is driven into level and moves to towed flexibility and is with, the rotation of grid plate washer is opened up, flexible grid is return, the rotation of grid plate washer is closed down, towed flexible band moves to the molding machine die seat with powder, last sliding formwork and upper punch press down moulding, and towed flexible band traction base substrate shifts out make-up machine; Or flexible grid is driven into level and moves to the molding machine die seat, and flexible grid is released base substrate, and the rotation of grid plate washer is opened up, and flexible grid withdraws from make-up machine, and the rotation of grid plate washer is closed down, and last sliding formwork and upper punch press down moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610035935A CN1899785B (en) | 2006-06-14 | 2006-06-14 | Stock distributing device for ceramic forming press and stock distributing method using said stock distributing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610035935A CN1899785B (en) | 2006-06-14 | 2006-06-14 | Stock distributing device for ceramic forming press and stock distributing method using said stock distributing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1899785A CN1899785A (en) | 2007-01-24 |
| CN1899785B true CN1899785B (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610035935A Expired - Fee Related CN1899785B (en) | 2006-06-14 | 2006-06-14 | Stock distributing device for ceramic forming press and stock distributing method using said stock distributing device |
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| CN (1) | CN1899785B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101077592B (en) * | 2007-06-20 | 2010-06-02 | 广东科达机电股份有限公司 | Vertical material-distributing device and material-distributing method |
| CN102152391B (en) * | 2011-01-04 | 2012-11-28 | 杨晓东 | Distribution device for producing ceramic tiles |
| CN104908153B (en) * | 2015-06-29 | 2017-10-03 | 佛山市东鹏陶瓷有限公司 | A kind of ceramic brick powder lot distributing technique for reducing material loss |
| CN107150403B (en) * | 2017-06-28 | 2018-08-10 | 温岭市仁全机械设备有限公司 | A kind of water conservancy equipment |
| CN108527631B (en) * | 2018-04-26 | 2024-05-14 | 佛山市东鹏陶瓷有限公司 | Distributing equipment and distributing method for distributing bricks with interval stripe textures |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0922549A1 (en) * | 1997-12-11 | 1999-06-16 | Ariostea S.p.A. | Method and device for loading ceramic press moulds |
| CN1539611A (en) * | 2003-10-29 | 2004-10-27 | 陈继棉 | A sort of device and method for arranging multiple modling pipes produced by ceramics press |
| CN2936654Y (en) * | 2006-06-14 | 2007-08-22 | 钟家欣 | Distributing device for ceramic forming press |
-
2006
- 2006-06-14 CN CN200610035935A patent/CN1899785B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0922549A1 (en) * | 1997-12-11 | 1999-06-16 | Ariostea S.p.A. | Method and device for loading ceramic press moulds |
| CN1539611A (en) * | 2003-10-29 | 2004-10-27 | 陈继棉 | A sort of device and method for arranging multiple modling pipes produced by ceramics press |
| CN2936654Y (en) * | 2006-06-14 | 2007-08-22 | 钟家欣 | Distributing device for ceramic forming press |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1899785A (en) | 2007-01-24 |
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