Summary of the invention
In order to solve the thermofixation rotary offset litho ink owing to containing harmful pollution problem that the bulk petroleum solvent causes air and printed matter surface, the present invention has adopted the soybean oil of compliance with environmental protection requirements to make the soybean oil resin ink vehicle, further makes the high-quality printing ink that is applicable to thermofixation offset lithography rotary press.This printing ink has not only been eliminated the environmental pollution that petroleum solvent caused, and can make printing have high quality level.Simultaneously, the printing ink process for making has been quoted international advanced person's " flushed color paste " method and to " squeezing method " technology of carbon black, can have been guaranteed that this printing ink has high quality and lower cost.For this reason, the present invention addresses the above problem the technical scheme of being taked: a kind of heat-cured soybean oil resin rotary offset litho ink comprises based on rosin/alkylphenol phenolic resin, cooperates tung oil or oleum lini or Chinese catalpa oil to make the main low-melting ink vehicle (A) of sylvic oil with soybean oil in the feed composition of its printing ink; With soya-bean oil/isophthalic alkyd resin (B) with replace the auxiliary low-melting ink vehicle of light colour petroleum resin oil whole or most petroleum solvent (C) with soybean oil; And the alkenes low-molecular(weight)polymer (D) that can mix with petroleum solvent or vegetables oil; Wherein, described printing ink can be made the printing ink of magenta ink, middle yellow ink, sky blue printing ink, black ink and other color and luster respectively by the feed composition weight percent, and their combination raw materials separately number by weight percentage are respectively:
Raw material | Magenta ink | Middle yellow ink | Sky blue printing ink | Black ink |
Resin pigment and other auxiliary agents of inserts isoprene copolymer tung oil soybean oil petroleum solvent | 33.2 21.0 2.0 6.2 28.5 6.6 2.5 | 34.8 17.0 3.0 6.2 29.5 7.0 2.5 | 34.9 18.4 2.0 6.2 29.0 7.0 2.5 | 35.5 20.3 2.0 4.5 27.0 9.0 1.7 |
Compare prior art and products thereof, the present invention has outstanding substantive distinguishing features and significant technical progress is fairly obvious:
(1) the present invention has selected a kind of rosin/alkylphenol phenolic resin of high viscosity and high dissolvability energy for use, cooperate other dry vegetable oil (tung oil with soybean oil, oleum lini or Chinese catalpa oil) make sylvic oil, and make this sylvic oil improve rheological and raising visco-elasticity with a kind of organoaluminum gelifying agent.With this main low-melting ink vehicle (A) as printing ink.
(2) the prepared a kind of soya-bean oil/isophthalic alkyd resin (B) of the present invention and replace the light colour petroleum resin oil (C) of whole or most of petroleum solvent with soybean oil, the auxiliary low-melting ink vehicle as printing ink has better action to the China ink that improves printing ink.
(3) the present invention has selected a kind of alkenes low-molecular(weight)polymer (D), and this polymkeric substance and petroleum solvent, vegetables oil can mix.The chemically reactive of polymkeric substance when heating of utilizing this normal temperature to be in a liquid state improves the curing speed of ink vehicle, solves soybean oil and is difficult for the exsiccant problem.
(4) the present invention by produce the colored ink tinting material " flushed color paste " processing method or produce the processing method of black ink carbon black " squeezing method ", with above-mentioned sylvic oil (A), (B), (C) and alkene polymers (D) cooperate, added the auxiliary agent (flow agent that ink performance is had specific function, the antifriction liniment, siccative etc.), make each color ink that is fit to thermofixation offset lithography rotary press.
Embodiment
The present invention relates to a kind of heat-cured soybean oil resin rotary offset litho ink, comprise based on rosin/alkylphenol phenolic resin in the feed composition of its printing ink, cooperate tung oil or oleum lini or Chinese catalpa oil to make the main low-melting ink vehicle (A) of sylvic oil with soybean oil; With soya-bean oil/isophthalic alkyd resin (B) with replace the auxiliary low-melting ink vehicle of light colour petroleum resin oil whole or most petroleum solvent (C) with soybean oil; And the alkenes low-molecular(weight)polymer (D) that can mix with petroleum solvent or vegetables oil; Wherein, described printing ink can be made the printing ink of magenta ink, middle yellow ink, sky blue printing ink, black ink and other color and luster respectively by the feed composition weight percent, and their combination raw materials separately number by weight percentage are respectively:
Raw material | Magenta ink | Middle yellow ink | Sky blue printing ink | Black ink |
Resin pigment and stopping composition isoprene copolymer | 33.2 21.0 2.0 | 34.8 17.0 3.0 | 34.9 18.4 2.0 | 35.5 20.3 2.0 |
Other auxiliary agents of tung oil soybean oil petroleum solvent |
6.2 28.5 6.6 2.5 |
6.2 29.5 7.0 2.5 |
6.2 29.0 7.0 2.5 |
4.5 27.0 9.0 1.7 |
In this example, main rosin/alkylphenol phenolic resin oil its preparation method that connects in the material (A) is: the aldehydes matter in rosin/alkylphenol phenolic resin can be to a tertiary butyl phenol, to an octyl phenol (POP), to a nonyl phenol (PNP) or to a 4-dodecylphenol (PDDP), resin softening point 160-170 ℃, acid number≤26mgKOH/g, viscosity (1: 2 oleum lini, 25 ℃) 10000-15000mPa.S.Add light colour petroleum resin and Synolac (B) in this sylvic oil (A), used soybean oil and tung oil and 260-280 ℃ petroleum solvent, the organoaluminum gelifying agent.260-280 ℃ of petroleum solvent boiling range, aniline point≤82 ℃, aromaticity content≤1%.
Formulation examples:, see Table (1) in weight part
Table (1)
Material name | Ingredient proportion |
Rosin/to a nonyl phenol resol | 27.5 |
Light colour petroleum resin (color≤#8) | 12.5 |
Soya-bean oil/isophthalic alkyd resin (B) | 10.0 |
Refined soybean oil (one) | 29.0 |
Refining tung oil | 10.0 |
260-280 ℃ of petroleum solvent | 5.5 |
Refined soybean oil (two) | 4.5 |
Organoaluminum gelifying agent K-4F | 1.0 |
Working method:
Refined soybean oil (one), refining tung oil are pressed formula ratio and dropped in the stainless steel cauldron, start stirring, rosin/to a nonyl phenol resol, light colour petroleum resin, heat temperature raising is to off-bottom in adding; Continue to be warming up to 250-255 ℃ of insulation 1 hour, add (B), be incubated 220-225 ℃ 30 minutes; Add 260-280 ℃ of petroleum solvent, stirred 20 minutes; With organoaluminum gelifying agent K-4F evenly, when 160 ℃ of temperature of charge, add, and temperature of charge is increased to 180 ℃ of insulated and stirred 30 minutes with refined soybean oil (two) dilution.The sampling viscosimetric, qualified after discharging immediately, filter in the storage vessel of packing into.
Above-mentioned sylvic oil (A) technical indicator is as follows:
Viscosity 12000-16000mPa.S/35 ℃
Acid number≤14mgKOH/g
Color and luster≤#12 Jia Shi look
Soya-bean oil/isophthalic alkyd resin its preparation method is in the auxiliary low-melting ink vehicle (B):
Formulation examples:, see Table (2) in weight part
Table 2
Material name | Ingredient proportion % |
Refined soybean oil (one) | 52.500 |
Industry glycerol (content 〉=96%) | 11.000 |
Lithium hydroxide (reagent) | 0.023 |
M-phthalic acid | 22.000 |
Zinc oxide (industrial goods superfine) | 0.029 |
260-280 ℃ of petroleum solvent | 10.000 |
Refined soybean oil (two) | 4.500 |
Working method:
Refined soybean oil (one), industry glycerol are weighed up in the input reactor by formula ratio, start stirring, heat temperature raising.When temperature of charge to 180 ℃, add lithium hydroxide, continue to be warming up to 238-242 ℃ of insulation alcoholysis, liquid level leads to CO
2Or N
2Protection.Be incubated sampling in 30 minutes and survey the methyl alcohol tolerance, detect once every sampling in 15 minutes later on, until 1: 2 transparent end-point of alcoholysis that is of methyl alcohol (25 ℃).Stop logical CO
2Or N
2, slowly gradation adds m-phthalic acid, adds in about 1 hour.Add zinc oxide, be warming up to 268-272 ℃ with 1-1.5 hour then, liquid level leads to CO
2Or N
2Protection is incubated sampling detecting acid number and viscosity after 2 hours.When acid number reaches below the 10mgKOH/g, when viscosity reaches 3000-4000mPaS/35 ℃, immediately petroleum solvent and refined soybean oil (two) are added, regulate viscosity to set quota, it is qualified to be.Discharging is filtered in the storage vessel.
Above-mentioned Synolac (B) technical indicator is as follows:
Viscosity 4000-6000mPaS/35 ℃
Acid number≤10mgKOH/g
Color and luster≤#10 Jia Shi look;
Light colour petroleum resin oil preparation method in the auxiliary low-melting ink vehicle (C) is:
Formulation examples:, see Table 3 in weight part
Table 3
Material name | Ingredient proportion % |
Light colour petroleum resin (color≤#8) | 54 |
Synolac (B) | 10 |
Refined soybean oil | 26 |
260-280 ℃ of petroleum solvent | 10 |
Working method:
Refined soybean oil, a 260-280 ℃ petroleum solvent are pressed formula ratio drop in the reactor, start stirring, add light colour petroleum resin and Synolac (B), heat temperature raising is to 160-180 ℃, is incubated to resin to dissolve evenly.Index is surveyed in sampling, qualified back discharging.Filter, in the storage vessel of packing into.Above-mentioned sylvic oil (C) technical indicator is as follows:
Viscosity 18000-24000mPaS/35 ℃
Acid number≤5mgKOH/g.
1. afterwards, select isoprene low-molecular weight polymer (D) to be added in the following heat-cured soybean oil resin rotary offset litho ink and (see Table 4) as setting accelerator.Be in a liquid state under this polymkeric substance (D) normal temperature, can mix solubility parameter 16-18 * 10 with petroleum solvent and soybean oil, sylvic oil
3(J/m
3)
1/2. addition is the 1.0_5.0%. of total ink
2. adopt " flushed color paste " and the carbon black prepared heat-cured soybean oil resin rotary offset litho ink that " squeezes method ".
Colored ink is (red, yellow, blue) adopt the wet filter of pigment also (the about 65-75% of water content) in Z type kneader, add strong sylvic oil (A) and the low quantity of surfactant of repellency, utilize the pigment oleophilic characteristics, transfer pigment to oil phase by water, discharge moisture, until the qualified flushed color paste (being commonly referred to crowded water-based ink) that makes of residual moisture, the pigment content of this pigment slurry generally then adopts the carbon black technology that " squeezes method " at the 35-45%. black ink, be exactly with colour black and sylvic oil (A), (B), (C) a kind of or several the fully stirrings in Z type kneader in, also can add a small amount of wetting agent, auxiliary agents such as dispersion agent are fully given carbon black to disperse and wetting and make carbon black color slurry.Above-mentioned pigment slurry is ground dispersing apparatus with three-roller or ball mill etc., cooperate polymkeric substance (D) and a kind of or several auxiliary agents in the printing ink composition, it is qualified to be ground to fineness and other index, perhaps carry out necessary adjustment, make the heat-cured soybean oil resin rotary offset litho ink of the present invention's design.
Formulation examples:, see Table 4. in weight part
Table 4
Material name | Specification | Magenta ink | Middle yellow ink | Sky blue printing ink | Black ink |
Sylvic oil (A) | See embodiment 1 | 30.5 | 36.5 | 29.0 | 3.0 |
Sylvic oil (C) | See embodiment 3 | 5.0 | 7.5 | 7.5 | 22.0 |
Isoprene copolymer | Solubility parameter 16-18 | 2.0 | 3.0 | 2.0 | 2.0 |
Soybean oil | Refining | 6.0 | 6.5 | 6.0 | 6.0 |
260-280 ℃ of petroleum solvent | See embodiment 1 | | | | 2.0 |
Fuchsin 6B mill base (CIPR57:1) | Pigment content 40% | 52.5 | | | |
Benzidine yellow G R mill base (C.I.PY13) | Pigment content 40% | | 25.0 | | |
Benzidine yellow G mill base (C.I.PY12) | Pigment content 40% | | 10.0 | | |
Phthalocyanine Blue BGS mill base (C.I.PB15:3) | Pigment content 35% | | | 43.0 | |
#6 colour carbon black mill base | Content of carbon black 32% | | | | 56.3 |
Phthalocyanine blue b mill base (C.I.PB15) | Pigment content 40% | | | | 5.7 |
Transparent causticization lime carbonate slurry | Calcium carbonate content 40% | | 7.5 | 8.5 | |
The polyethylene slack wax | Wax content 30% | 3.0 | 3.0 | 3.0 | 2.5 |
The cobalt iso-octoate siccative | Co content 6% | 1.0 | 1.0 | 1.0 | 0.5 |
Add up to | | 100.0 | 100.0 | 100.0 | 100.0 |
Low-melting ink vehicle use sylvic oil (A) in the shades of colour slurry in the table
Working method:
In proportion container, weigh up each material by formula ratio, put uniform mixing in the low-speed mixer, the slurry that mixes is fully ground dispersion on three-roller or ball mill, sampling detects fineness on scraper plate fineness instrument, reach below the 10 μ m, detect other indexs again, suitably adjust in case of necessity, after qualified fully, get final product quantitative package.
The technical indicator of above-mentioned printing ink is:
Fineness (scraper plate fineness instrument)≤10 μ m
The colored 38-42mm of yield point value (parallel-plate viscometer), black 46-50mm
Viscosity (rotational viscosimeter.NDJ-79)20-60Pa.S/25℃
Viscosity (ink viscosity instrument, 400r.p.m) colored 4.0-6.0/32 ℃, black 3.0-5.0/32 ℃
Gloss (photoelectricity glossometer) 60-80%
Color (scraping the sample contrast) conformance with standard sample
Tinting strength (scraping the sample contrast after watering down) is the 95-110% of standard
Above-mentioned printing ink is applicable to printing speed per hour 60000-100000 printed sheet, storing temperature 110-130 ℃ thermofixation offset lithography rotary press.Ink component sees Table 5.
Table 5 weight %
Material name | Magenta ink | Middle yellow ink | Sky blue printing ink | Black ink |
Resin | 33.2 | 34.8 | 34.9 | 35.5 |
Pigment and stopping composition | 21.0 | 17.0 | 18.4 | 20.3 |
Isoprene copolymer | 2.0 | 3.0 | 2.0 | 2.0 |
Tung oil | 6.2 | 6.2 | 6.2 | 4.5 |
Soybean oil | 28.5 | 29.5 | 29.0 | 27.0 |
Petroleum solvent | 6.6 | 7.0 | 7.0 | 9.0 |
Other auxiliary agents | 2.5 | 2.5 | 2.5 | 1.7 |
Obviously, the printing ink that the present invention relates to can be avoided or obviously reduce by the environmental pollution that similar printing ink caused that contains the bulk petroleum solvent, and makes the residual hazardous solvent of printed matter surface reach safety and sanitation standard.Simultaneously, technology that employing " flushed color paste method " and carbon black " squeeze method " can significantly be improved production environment and not be subjected to dust pollution, saves energy consumption, helps improving the integrated artistic and the quality level of this type of printing ink.Soybean oil based printing ink has also been expanded the soybean oil produce market for the oil and fat chemical industry.