CN1839697A - Dough processing apparatus - Google Patents

Abstract

It is an object of the present invention to provide a dough processing apparatus capable of not only stably thinning and shaping dough, such as a pizza dough, and so forth, into a thin sheet-like shape, but also coping with dough in a wide variety of shapes with ease. A rounded dough (f) obtained by portioning out dough (f) to a predetermined quantity is transferred toward under a first beating mechanism (5), and a second beating mechanism (6) by a belt conveyor (3). The first beating mechanism (5), and the second beating mechanism (6) make the vertical movement, alternately, whereupon the dough f is pressed under pressure to be thereby thinned. The dough f after thinned is then transferred by the belt conveyor (3) to be delivered to a dough-shaping apparatus (100). The dough f is transferred by a belt conveyor 112 to be surrounded by a horizontal die (101). The dough f as surrounded by the horizontal die (101) is pushed down from above by a rotator (102) provided with a plurality of push-rollers (120). Upon rotation of the rotator (102), the dough f is thinned by the plurality of the push-rollers (120) to be thereby shaped into a shaped dough (F) in the shape of a thin sheet, circular in a plan view.

Description

Dough processing apparatus

Technical field

The present invention relates to dough processing apparatus, be specifically related to be applicable to the calendering of high tack side bases such as bread face base, Piza face base is shaped to laminal dough processing apparatus.

Background technology

In the past, proposition has a kind of device that the face base is rolled into thin circular shape, for example, the extending apparatus of in patent documentation 1, being put down in writing, this extending apparatus, carrying out with respect to the carrying roller that is rotating on the fixed position repeatedly between the beating band near departure motion, on one side pat fermentation face base and discharge gas in the base of appearing, be shaped as certain thickness on one side, then when being shaped as certain thickness fermentation face base and utilizing connecting gear to transmit, utilize on one side the beating parts that carry out repeatedly near departure motion to carry out beating, discharge the gas in the base of appearing, Yi Bian extend to fermentation face base.In addition, in patent documentation 2, put down in writing the extending apparatus of following bread face base etc., this extending apparatus, be provided with the rotary body of having arranged a plurality of planetary rollers that revolve round the sun according to circular path and thereunder by the Handling device that constitutes according to a plurality of rollers accelerated gradually towards the order peripheral speed of outlet from the inlet of face base and circular-arc plate, the gap that the gap of the bending of the planetary rollers of Handling device and top opposed and formation is formed between the planetary rollers of a plurality of rollers that make Handling device and top narrows down towards exporting gradually from the inlet of face base.In addition, in patent documentation 3, put down in writing a kind of food dough processing apparatus, its face base material clip is with the interval of regulation up and down between the opposed faces of opposed top and the bottom endless drive loop, make the top and the bottom endless drive loop to the synchronous operation discontinuously of same direction, utilize builder simultaneously face base material press molding.

In addition, as the device that uses roller to carry out the calendering shaping of face base, in patent documentation 4, put down in writing a kind of dough extruding extension apparatus, this device is to the dough in the basin shape dough container that is housed in rotation, be installed in conical dough pressure stretch roller and conical butt dough compression roller on the slider bar by compacting, can utilize mechanical force automatically to realize its extruding progradation.In addition, in patent documentation 5, put down in writing a kind of dumpling wrapper manufacturing installation, the utilization of this device is provided with the former of end circular chamber and the formpiston that is made of the cone that has with the taper seat of the roughly the same length of radius of above-mentioned circular chamber, flatten and make it to stretch material, thereby can produce the thin dumpling wrapper of circumference.In addition, in patent documentation 6, put down in writing a kind of stamping device, this device carries out near action a plurality of matrixs that constitute transverse mode, skin material is surrounded, the patrix that utilizes central authorities below to form recess is pushed from the top of skin material, can make skin material form central portion than thick laminar of circumference.In addition, in patent documentation 7, put down in writing a kind of spherical face base is clipped between 2 circular flats and be rotated, utilized centrifugal force to make the method for Piza face base disk.

[patent documentation 1] spy opens the 2001-61401 communique

[patent documentation 2] spy opens flat 11-308961 communique

No. 2973313 communique of [patent documentation 3] special permission

[patent documentation 4] spy opens clear 58-51833 communique

[patent documentation 5] spy opens flat 1-252266 communique

No. 3421667 communique of [patent documentation 6] special permission

[patent documentation 7] spy opens flat 11-155466 communique

Rolling under the situation that becomes the circular sheet shape as Piza face base, though it is desirable to form the ball shape measuring the face base of cutting apart in accordance with regulations, roll to the radiation direction from its center position then, but in fact generally be on 2 mutually orthogonal directions, to roll.Particularly under the situation of the high tack side base as Piza face base, if only to a direction calendering, then because the calendering effect is inhomogeneous, so when baking face base, the part of being rolled is shunk, shape can be destroyed.

Figure 38 is the key diagram of having represented to an example of the operation in the past of mutually orthogonal 2 directions calendering.In this embodiment, use 2 stacks 700 and 701 to roll.Measure divided circular face base K1 in accordance with regulations and roll by stack 700 and become the state (face base K2) that on its conveyance direction, is extended, turn 90 degrees by turning to ribbon conveyer to revolve then (face base K3), roll into the state (face base K4) of extension by stack 701.By using 2 stacks on 2 mutually orthogonal directions, to roll in this wise, roll circular lamellar.

In addition, Figure 39 has represented other routine key diagram of operation in the past.In this embodiment, use the calendering mechanism 702 and 703 of patent documentation 1 described a plurality of bar-shaped calendering parts that have been arranged in parallel like that to roll.In this embodiment, also be over there base K1 by the calendering mechanism 702 after the conveyance direction has carried out rolling (face base K2), the direction of taking out of conveyance has changed on 90 ribbon conveyers of spending (face base K3), and mechanism 703 rolls by calendering, rolls on 2 mutually orthogonal directions in this wise.

As mentioned above, the use of in calender line in the past, being adopted the calendering mechanism of stack and pressing component, under the circular laminal situation of calendering, owing on 2 mutually orthogonal directions, roll, so need 2 devices, and need be provided for the transport mechanism of surfaces of revolution base.Therefore, the equipment complexity that is used to roll is difficult to avoid increasing necessary space and cost burden.

In addition, though also be to roll, can not avoid rolling the contraction of back base, the shape easy deformation of face base by utilizing pressing plate opposite base A integral body to carry out disposable pushing.

In the process of face base, except such face base calendering, also need to carry out the shaping of face base.The dough extruding extension apparatus that above-mentioned patent documentation 4 is put down in writing, though be the moving ahead of dough of utilizing the dough compression roller to stop to be extruded basin shape dough outside of containers, it is pushed back the interior bottom side of dough container, but just prevent extruding of face base, be difficult to being formed the neat circle of its circumference by the shape of the dough of pressure stretch.The dumpling wrapper manufacturing installation that patent documentation 5 is put down in writing is not considered the contacting of circumference of former and cone, if do not contact reliably, then material will be extruded, and may cause the circumference of dumpling wrapper can not be by the problem of shaping fitly.The stamping device that patent documentation 6 is put down in writing, owing to be the circumference that utilizes transverse mode restriction skin material, and utilize patrix to push to form from the top, though so can carry out the shaping of face base well, but only through the face base pushed distortion can take place to restore, therefore along with the process easy deformation of time.And exist the skin material that come by conveyance if not to a certain extent near circular, then can not be by the problem of shaping reliably.In addition, patent documentation 7 is owing to being to utilize centrifugal force to make the rotation of face base, so can make the face base impaired.

In addition, for example, in Piza face base, the Italianism face base of thin thickness and the face base that periphery is formed thicker different shapes such as Napoli formula face base are arranged, the device that above-mentioned prior art document is put down in writing is difficult to adapt to the face base processing of different shape.

Summary of the invention

Therefore, the purpose of this invention is to provide a kind of dough processing apparatus, it not only can stably carry out the calendering and the shaping of lamellar bases such as Piza face base, and can easily adapt to the face base processing of different shape.

Dough processing apparatus of the present invention, it is characterized in that having: be used for the conveyance unit of the face base that conveyance cuts apart with ormal weight, by making a plurality of calendering parts alternately carry out push action to the calender unit of being rolled by described base of conveyance and the face base that utilizes transverse mode to be enclosed in to be rolled around and by making a plurality of rollers on this face base, rotate the shaping unit that carries out shaping.

Of the present invention base calender device is characterized in that having: the 1st calender unit, it has a plurality of the 1st calendering parts, these the 1st calendering parts, along the conveyance direction deflection that is set at the opposite face base position on the direction of angle of regulation, push by the face base of conveyance; With the 2nd calender unit, it has a plurality of the 2nd calendering parts, and these the 2nd calendering parts are configured in respectively between described the 1st calendering parts, and push described base along described position; And driver element, it makes described the 1st calender unit and described the 2nd calender unit alternately roll action.And, it is characterized in that, roll the zone of action of action by the described the 1st and the 2nd calendering parts, be formed the essentially rectangular shape, and, set the conveyance path of described base along the diagonal of this rectangle.And, it is characterized in that the described the 1st and the 2nd calendering parts have: form to described position roughly described the base of direction calendering of quadrature the 1st calendering face and/or form to the 2nd calendering face along described the base of direction calendering of described position.

Of the present invention base apparatus for shaping, it is characterized in that having: surround the face base be configured on the supporter around transverse mode, on a plurality of axles that are arranged on by radial extension around the support portion respectively rotation installed freely roller rotary body, described rotary body and described transverse mode are positioned at positioning unit and rotation that described roller is configured near the inner peripheral surface of described transverse mode drive described rotary body and make the driver element of described roller along the inner peripheral surface rotation of described transverse mode; The bottom surface sections of the described support portion of described rotary body is formed planely, and described roller is set to and is rotating on the plane of described bottom surface sections.And, it is characterized in that, described bottom surface sections, having the rotating shaft that is installed into described rotary body is center rotation flat board freely.And, it is characterized in that, described roller, the truncated cone shape that be formed from described support portion toward the outer side, its diameter increases gradually, and its outermost end forms the inner peripheral surface state of contact with described transverse mode.In addition, it is characterized in that, on the periphery of the outermost end of described roller, form flexure plane towards the rotary middle spindle depression of described roller.In addition, it is characterized in that on the outer peripheral face of the roller of at least a portion in described roller, the scope in full week forms a plurality of grooves.

(invention effect)

Dough processing apparatus of the present invention, since have by make a plurality of calendering parts alternately carry out push action carry out the calender unit of calendering and utilize transverse mode to surround the face base rolled around and by making a plurality of rollers on this face base, rotate the shaping unit that carries out shaping, so, apply sufficient calendering effect by calender unit, can make the thickness of face base be stabilized in thin state, utilize transverse mode and a plurality of roller to carry out shaping then, so can make the neat and stable face base of forming shape.In addition, can make the structure miniaturization of device.

Of the present invention base calender device and since in conveyance face base by the 1st calendering parts and the 2nd calendering parts alternately the same part of opposite base carry out repeatedly calendering, so the opposite base applies sufficient calendering effect, the contraction after can suppressing to roll.Therefore, even when baking face base, also can keep the shape of being rolled, and can not be out of shape.

In addition, owing to constitute so simple apparatus structure, so, do not need as Figure 37 and conventional art shown in Figure 38, must possess 2 calender devices, and, do not need optional equipments such as direction conversion ribbon conveyer yet, can reduce the process number of processing line, compared with the past, but the miniaturization of implement device.

And, the conveyance direction deflection by position being set in the opposite face base direction of angle of regulation, for the face base in the conveyance process, the 1st calendering parts and the 2nd rolling direction and the conveyance direction of rolling parts are staggered, can roll action uniformly.For example, under the situation of circular face base, by the relative conveyance direction of position deflection 45 is spent, make to the direction of position quadrature and the situation of rolling respectively along the direction of position under rolling direction all be relative conveyance direction deflection 45 degree equally, the influence of suffered face base conveyance is roughly the same on two rolling directions, therefore, can realize calendering action uniformly.And, if on one side the shape of the face base after can confirming to roll, Yi Bian carry out the fine setting of deflection angle, shape that then can also the opposite base is carried out trickle adjustment.

In addition, by the zone of action of being rolled action by the 1st and the 2nd calendering parts is formed the essentially rectangular shape, and set the conveyance path of face base along the diagonal of this rectangle, can begin the calendering action of face base from the bight of the zone of action, along with the conveyance of face base is moved, enlarge the calendering scope gradually, therefore, can carry out the calendering of face base swimmingly.

In addition, by the 1st and the 2nd calendering parts are had: form to position roughly the direction calendering face base of quadrature the 1st calendering face and/or form to the 2nd calendering face along the direction calendering face base of position, can be to 2 mutually orthogonal direction calenderings, so, can carry out roughly the evenly calendering of expansion to this part, can roll become to make face base integral body evenly to enlarge lamellar.Therefore,, then can roll into roughly the same toroidal once and have roughly laminal base of uniform thickness, be highly suitable for the calendering of Piza face base etc. as long as the face base before the calendering be a circle.

Of the present invention base apparatus for shaping, because on a plurality of axles that radial extension around the support portion of rotary body is provided with, rotation is equipped with roller freely respectively, and rotary body is positioned at makes roller be configured in inner peripheral surface near transverse mode, and roller is rotated along the inner peripheral surface of transverse mode, so, be configured in the circumference of the face base in the transverse mode, by the roller shaping of transverse mode and rotation, can be shaped to profile along certain shape of the inner peripheral surface of transverse mode.Even the face base is less than by the irregular shape of transverse mode area surrounded, also can the face base be extended with roller, make it arrive the inner peripheral surface of transverse mode, carry out restrictions, thus can be its standard ground shaping.In addition, while extend owing to utilizing roller that the face base is rotated, thus while can the face base be extended effectively, carry out stable shaping with using the situations about extending of rolling such as rolling pin in the past, and can be to original shape reduction.And because that the bottom surface sections of the support portion of rotary body is formed is plane, roller is set to and is rotating on the plane of bottom surface sections, so, can be shaped to level and smooth plane along bottom surface sections to the surface of face base.And,, can set the thickness of the face base of shaping simply by adjusting the upper-lower position of rotary body.

And, by have the rotating shaft that is installed into rotary body in bottom surface sections is center rotation flat board freely, in that being pressed in, the face base makes rotary body when rotation on the bottom surface sections, the flat board of bottom surface sections is not along with the rotary body rotation, and keep and the tight state of contact of face base, thereby can avoid the damage that opposite base such as for example distortion causes taking place because of rotation makes the face base.

And, because roll forming becomes from the support portion truncated cone shape that diameter toward the outer side increases gradually, and, its outermost end forms the inner peripheral surface state of contact with transverse mode, so but the extruding that the opposite base suits is extended, and can prevent that the face base from spilling between transverse mode and roller, thereby can form neat face base periphery.

And, if on the periphery of the outermost end of roller, form flexure plane, then can form the face base that has only the periphery thickening towards the rotary middle spindle depression of roller, for example, shaping Napoli formula face base easily.

In addition, on the outer peripheral face of the roller by at least a portion in roller, the scope in full week forms a plurality of grooves, can carry out the shaping action more expeditiously by carrying out the extension of face base with the combination of the roller that does not form groove.

Description of drawings

Fig. 1 is the whole front view of dough processing apparatus of the present invention.

Fig. 2 is the front view about face base calender device.

Fig. 3 is the side view about face base calender device.

Fig. 4 is the stereogram about the 1st calendering mechanism and the 2nd calendering mechanism.

Fig. 5 is the exploded perspective view of the 1st calendering mechanism.

Fig. 6 is the exploded perspective view of the 2nd calendering mechanism.

Fig. 7 is the side view and the profile of the 1st calendering parts.

Fig. 8 is the side view and the front view of the 2nd calendering parts.

Fig. 9 is the figure of other shape of expression calendering face.

Figure 10 is the stereogram that expression the 1st calendering parts and the 2nd calendering parts are state arranged side by side.

Figure 11 is the stereogram of the state that expression the 1st calendering mechanism descends, the 2nd calendering mechanism rises.

Figure 12 is the key diagram about the calendering action of two calendering mechanisms.

Figure 13 is the key diagram that is illustrated in the method for adjustment when carrying out the 1st calendering parts and the 2nd calendering position component adjustment.

Figure 14 is the key diagram about other calendering parts and arrangement thereof.

Figure 15 is the key diagram about other calendering parts and arrangement thereof.

Figure 16 is the key diagram about other calendering parts and arrangement thereof.

Figure 17 is the key diagram about the variation of Figure 15.

Figure 18 is the key diagram about other calendering parts and arrangement thereof.

Figure 19 is side view and the profile about other calendering parts.

Figure 20 is the key diagram about the arrangement of other calendering parts.

Figure 21 is the key diagram about the arrangement of other calendering parts.

Figure 22 is about the key diagram to the calendering action of the face base of other shape.

Figure 23 is the front view about face base apparatus for shaping.

Figure 24 is the side view about face base apparatus for shaping.

Figure 25 is the summary section of expression about the internal structure of rotary body.

Figure 26 is the upward view about rotary body.

Figure 27 is the vertical view of the position relation between expression compression roller and the transverse mode.

Figure 28 is the vertical view of the position relation between other compression roller of expression and the transverse mode.

Figure 29 is the key diagram of expression by the shaping process of the reshaping device that has used compression roller.

Figure 30 is the profile of the variation of expression compression roller.

Figure 31 is the vertical view of arrangement of the compression roller of expression Figure 29.

Figure 32 is about the vertical view of trough of belt compression roller and profile.

Figure 33 is about the vertical view of other trough of belt compression roller and profile.

Figure 34 is the vertical view about other trough of belt compression roller.

Figure 35 is about by the outside drawing of the face base after the shaping.

Figure 36 is about by the outside drawing of other face base after the shaping.

Figure 37 is about the profile of the face base that comprised internal material.

Figure 38 is the key diagram about in the past face base calender device.

Figure 39 is about the key diagram of in the past other face base calender device.

Among the figure: f-face base, F-shaping surface base, 1-face base calender device, 2-base station frame, 3, the 112-ribbon conveyer, the 4-driving mechanism, 5-the 1st calendering mechanism, 6-the 2nd calendering mechanism, 57-the 1st calendering parts, 67-the 2nd calendering parts, 100-face base apparatus for shaping, 101-transverse mode, 101a, 101b-matrix; The 102-rotary body, 103, the 106-cylinder, the 104-motor, the 105-body frame, the 113-holder, the 120-compression roller, 121-rotates installation shaft, the 124-roll shaft, 180-pushes plectane.

The specific embodiment

Below, the present invention is described in detail for the embodiment shown in reference to the accompanying drawings.In addition, below Shuo Ming embodiment is owing to be to be used to implement desirable concrete example of the present invention, so carried out various qualifications technically, but except the qualification content of especially clearly putting down in writing in the following description of the present invention, the present invention is not subjected to the qualification of these modes.

Fig. 1 represents the front view about dough processing apparatus integral body of the present invention.Dough processing apparatus has face base calender device 1 and face base apparatus for shaping 100.

Face base calender device 1 is equipped with the ribbon conveyer 3 to conveyance direction conveyance face base f in the bottom of base station frame 2.The driving mechanism 4 that the 1st calendering mechanism 5 and the 2nd calendering mechanism 6 are moved up and down is installed on the top of base station frame 2.

Among Fig. 1, symbol f refer to is with the face base f of the divided circle of ormal weight, and it is by the below of ribbon conveyer 3 conveyances to the, 1 calendering mechanism 5 and the 2nd calendering mechanism 6.And, alternately moving up and down by making the 1st calendering mechanism 5 and the 2nd calendering mechanism 6, opposite base f pushes, rolls.Face base f by the conveyance of ribbon conveyer 3, is moved in the face base apparatus for shaping 100 after being rolled.

Face base f conveyance on the ribbon conveyer 112 that is supported by holder 113 on it is with, is surrounded by the transverse mode 101 that is made of matrix 101a and 101b.Matrix 101a and 101b move the action that is toward or away from the horizontal direction under the driving of cylinder 103a and 103b.The face base f that is surrounded by transverse mode 101 is pushed from the top by the rotary body 102 with a plurality of compression rollers 120.Rotary body 102 is connected with the driving shaft of motor 104 by rotation installation shaft 121, by the rotation of rotary body 102, makes a plurality of compression roller 120 opposite base f push extension, thereby is shaped as the laminal shaping surface base F that face is a toroidal that overlooks.Be extruded and extend the shaping surface base F that is shaped, discharge roller 115 conveyances to gas by ribbon conveyer 114.Gas discharges roller 115 and uprightly be provided with many pins on outer peripheral face, by make these be needled into shaping surface base F above, form a plurality of gas release aperture, thereby form gas emission surface base F '.

Below, describe face base calender device 1 in detail.Fig. 2 is the front view of face base calender device 1, and Fig. 3 is the side view of face base calender device 1.

Driving mechanism 4 has motor 40 as drive source, transmit the drive transmission mechanism 41 and 42 that the rotation of motor 40 drives, and drive transmission mechanism 41 and 42 is set at main frame 2 inside.On the front end of drive transmission mechanism 41 and 42, be respectively equipped with armature 43 and 44, under the rotation of motor 40 drove, armature 43 and 44 rotated synchronously.

The 1st calendering mechanism 5 has a pair of back shaft 50a and 50b, and the 2nd calendering mechanism 6 has a pair of back shaft 60a and 60b too.On the framework 45 of driving mechanism 4, to outstanding axle bed body 46 and 47 of being provided with of horizontal direction, in break-through is formed on the axle bed hole of axle bed body 46, can be fitted with back shaft 50a and 60a with moving up and down, in break-through is formed on the axle bed hole of axle bed body 47, can be fitted with back shaft 50b and 60b with moving up and down.

On a pair of back shaft 50a and 50b, the connecting rod 51 that both are connected and fixed flatly is installed, on a pair of back shaft 60a and 60b, the connecting rod 61 that both are connected and fixed is installed flatly.On the both ends of connecting rod 51 and 61, break-through is provided with and is used for the fixing fixing hole of back shaft plug-in mounting is inserted into the back shaft in the fixing hole, utilizes screw etc. to be fixed in the fixing hole.

Central portion break-through at connecting rod 51 is provided with installing hole 52, in installing hole 52, rotates the bottom that pivotal support freely bent axle body 53.The upper end of bent axle body 53 is rotated freely pivotal support on the eccentric position of armature 43.And, by the spinning movement of armature 43, the upper end of bent axle body 53 is moved up and down, and then, a pair of back shaft 50a and 50b and connecting rod 51 are together moved up and down by the moving up and down of bent axle body 53.

Central portion break-through at connecting rod 61 is provided with installing hole 62, in installing hole 62, rotates the bottom of pivotal support bent axle body 63 freely.The upper end of bent axle body 63 is rotated freely pivotal support on the eccentric position of armature 44.And, by the spinning movement of armature 44, the upper end of bent axle body 63 is moved up and down, and then, a pair of back shaft 60a and 60b and connecting rod 61 are together moved up and down by the moving up and down of bent axle body 63.

Bent axle body 53 is the installation site 63a on armature 44 at installation site 53a on the armature 43 and bent axle body 63, be set on the position of 180 anglecs of rotation of spending that stagger mutually, for example, as shown in Figure 2, when installation site 53a was positioned at topmost, installation site 63a was positioned at foot.Therefore, when back shaft 50a and 50b rising, back shaft 60a and 60b descend, and when back shaft 50a and 50b decline, back shaft 60a and 60b rise, and 2 back shafts are alternately moved up and down.

Fig. 4 represents the stereogram about the 1st calendering mechanism 5 and the 2nd calendering mechanism 6, and Fig. 5 is the exploded perspective view of the 1st calendering mechanism 5, and Fig. 6 is the exploded perspective view of the 2nd calendering mechanism 6.

In the bottom of a pair of back shaft 50a and 50b, be fixed with along the bar-shaped support component 54 of the conveyance direction D configuration of face base f.In addition, in the bottom of a pair of back shaft 60a and 60b, be fixed with along the bar-shaped support component 64 of the conveyance direction D configuration of face base f.

As shown in Figure 5, below support component 54, on the incline direction of the relative angle of conveyance direction D deflection regulation, equally spaced saggingly be provided with 3 gripper shoe 55a～55c.And, utilize screw etc. to be fixed with installing component 56a～56c that section is the L font in the bottom of each gripper shoe.Each installing component makes its length direction consistent with the installation direction of each gripper shoe by being fixed on each gripper shoe.In addition, such as described later, so that the installing component 56a～mode of 56c proper alignment in the zone of action, respectively gripper shoe 55a is installed in the end position of upstream side of the conveyance direction D of installing component 56a, gripper shoe 55b is installed in the middle position of installing component 56b, gripper shoe 55c is installed in the end position in downstream of the conveyance direction D of installing component 56c.

Below installing component 56a～56c, utilize screw etc. that each the 1st calendering parts 57a～57c is fixed into above it following tight state of contact with installing component 56a～56c.Each the 1st calendering parts form identical shape, form the plane above it, form curved surface below it.Fig. 7 represents side view (Fig. 7 A) and the E-E profile (Fig. 7 B) of the 1st calendering parts, and the 1st calendering parts are formed bar-shaped, and below on the whole, the 1st rolls the curved surface shape that face P1 is formed the semicolumn on alongst the direction of principal axis.

About the 2nd calendering mechanism 6, as shown in Figure 6, also has identical structure with the 1st calendering mechanism 5, below support component 64, equally spaced saggingly be provided with 3 gripper shoe 65a～65c, on each gripper shoe, be fixed with installing component 66a～66c that section is the L font.And below each installing component, be fixed with the 2nd calendering parts 67a～67c.The mounting means of each above parts is identical with the 1st calendering mechanism 5.

Fig. 8 represents the side view (Fig. 8 A) and the front view (Fig. 8 B) of the 2nd calendering parts, and the 2nd calendering parts 67a～67c is formed bar-shaped, and forms the plane above it, is formed with a plurality of juts 68 in the bottom.Below each jut 68, the 2nd calendering face P2 be formed along with length direction roughly axial, the semicolumn curved surface shape of the direction of quadrature.And it is identical with the 1st calendering face P1 that the curvature of curved surface of the 2nd calendering face P2 is set to.

And as shown in Figure 4, the 1st calendering mechanism 5 and the 2nd calendering mechanism 6 are disposed in combination, to constitute each the 2nd calendering parts 67a～67c are configured in the 1st structure of rolling between parts 57a～57c.

In addition, in the example of above explanation, the 2nd calendering face P2 of the 1st calendering face P1 of the 1st calendering parts 57 and each jut 68 of the 2nd calendering parts 67, though form the semicolumn curved surface, but, also can reduce to roll the curvature of face as shown in Figure 9, or formation has no particular limits the calendering face of plane H and curved surface R combination.About the shape of calendering face, can carry out suitable change according to the characteristics such as hardness of face base.

For example, if the uniform face base of softness and quality, because good-extensibility, so can adopt the big calendering face of the such curvature of semicolumn curved surface to roll.In addition, inhomogeneous in face base quality, and under the harder situation of face base, can adopt the calendering curvature of face such shown in Fig. 9 A little or shown in Fig. 9 B such central portion at the calendering face formed the calendering face of plane H.In addition, at the face base because under the situation of the few and hardening of moisture or owing under the situation of cold and hardening, can adopt the wide calendering face of width that is set to plane H shown in Fig. 9 C.

Below, the 1st calendering mechanism 5 and the 2nd action of rolling mechanism 6 are described.Driven the motor 40 of driving mechanism 4 in rotation after, as described above, armature 43 and armature 44 rotate synchronously, and bent axle body 53 and 63 moves up and down.Therefore, as shown in Figure 4,, become that the 1st calendering mechanism 5 descends, the 1st calendering parts 57 are risen, made in the 2nd calendering mechanism 6 and state (with reference to Figure 10) that the 2nd calendering parts 67 are arranged side by side from the state that the 1st calendering mechanism 5 rises, the 2nd calendering mechanism 6 descends.Then, the state (with reference to Figure 11) that the 1st calendering mechanism 5 descends repeatedly, the 2nd calendering mechanism 6 rises makes two calendering mechanisms carry out action as marking time.

Adjust the height of two calendering mechanisms, so that two calendering mechanisms being spaced apart necessarily between calendering face and the ribbon conveyer 3 of the 1st calendering parts when descending and the 2nd calendering parts respectively.For the height of two calendering mechanisms, for example can adjust by the mechanism that the upper-lower position of adjusting driving mechanism 4 relative base station framves 2 is set.

By two calendering mechanisms are moved up and down, to alternately being rolled action by the face base f of conveyance.Figure 12 is the key diagram about the calendering action of two calendering mechanisms.In Figure 12, represent that the 1st calendering parts 57a～57c and the 2nd that observes from the top rolls the state of parts 67a～67c, the arrow that is marked on each calendering parts represents that the 1st rolls the face base rolling direction of face P1 and calendering face P2.

If the length direction of the press surface of the opposite face base of the 1st calendering parts, be direction of principal axis X-X as position, then position X-X is set on the tilted direction at center line Y-Y cant angle theta angle at the center of passing through face base f parallel with respect to the conveyance direction.And the zone of action S that the 1st calendering parts and the 2nd calendering parts roll action is a rectangle, and its diagonal is set to roughly consistent with center line Y-Y.

The 1st calendering face P1 owing to form axial semi-cylindrical curved surface along position X-X, so to the position X-X direction calendering face base of quadrature roughly.And, as shown by arrows, roll the face base in the mode that extrude both sides axially.On the other hand, be formed on the 2nd on each jut 68 calendering face P2, owing to form the axial semi-cylindrical curved surface of quadrature roughly with position X-X, so along position X-X calendering face base.And, as shown by arrows, roll the face base in the mode of extruding to the axial both sides of each the 2nd calendering face P2.

Base f is by in the zone of action S of conveyance in the position shown in the dotted line time face to face, and at first, cornerwise the 1st calendering parts 57a press surface base f ahead by being positioned at zone of action S is rolled to the direction of arrow by the 1st calendering face P1.Then, the part of the 1st calendering parts 57a calendering is pushed, roll to the direction of arrow by the 2nd calendering face P2 by the 2nd calendering parts 67a.Like this, as long as conveyance comes face base f, just by the 1st calendering face P1 and the 2nd calendering face P2 alternately the various piece of opposite base f roll action, calendering is repeatedly become roughly even on all directions thereby roll on 2 mutually orthogonal directions.In this embodiment, the 1st calendering face P1 rolls face P2 owing to constitute identical curve form with the 2nd, so the opposite base applies same calendering effect, so can carry out more uniform calendering.

In addition, by on the tilted direction of angle of regulation, setting position, can be suppressed at the 1st calendering parts and the 2nd calendering parts have carried out being subjected to when pushing face base f by the influence of conveyance.For example, if angle θ is set at 45 degree, then the rolling direction of the 1st calendering face P1 and the 2nd calendering face P2 all is conveyance direction deflection 45 degree of opposite face base f, because the conveyance that is subjected to influence is identical, so the result rolls on all directions equably.

As mentioned above, by position being set at the direction of relative conveyance direction with the angle inclination of regulation, can be from the bight calendering face base f of diagonal front end, the stent of face base is enlarged gradually along with the conveyance of face base f, the shape ground that does not damage the face base f of toroidal roughly rolls uniformly, thereby can roll into the such circular sheet shape of face base F.

Figure 13 is the key diagram that is illustrated in the method for adjustment when carrying out the 1st calendering parts and the 2nd calendering position component adjustment.By with the center line T-T that draws fixed zone of action S by two calendering parts to the clockwise direction or the mode migration region S of rotation counterclockwise, and rotate the rolling direction of adjusting two calendering parts, can be set at and can carry out best calendering action.Zone of action S moves, and for example can realize by the 1st calendering mechanism 5 and the 2nd calendering mechanism 6 are together rotated with driving mechanism 4.Particularly, even, also can come the angle θ of corrective action line X-X, be set at the rolling direction of the best by position adjustment because machine error can not reach under the consistent situation the 1st calendering face P1 and the 2nd calendering face P2 rolling direction separately.

Using the face base calender device of above explanation, is that the face base of the steamed bun shape of the about 130mm of diameter, the about 50mm of height rolls to being divided into shape, in this case, can roll laminal the base of circular that the about 230mm of diameter, the about 3mm of thickness.In addition, by adjusting the interval between calendering parts and the ribbon conveyer, the thickness after the calendering can be adjusted to 7mm from 3mm.

In addition, in above-mentioned example, though be the 1st calendering face P1 is formed on whole of the 1st calendering parts, the mode that the 2nd calendering face P2 is formed on each juts of the 2nd calendering parts realizes the calendering of the 1st among the S of zone of action face P1 and the 2nd combination of rolling face P2, but the combination of the 1st such calendering face P1 and the 2nd calendering face P2 can have various combinations, and can carry out various selections according to the characteristic of the face base that rolls.

For example, Figure 14 has represented to have used 2 kinds of situations (with reference to Figure 14 A) of rolling parts PA and PB as the calendering parts.Calendering parts PA is formed on the 1st calendering face P1 on each jut, and calendering parts PB is formed on the 2nd calendering face P2 on each jut.And the length of length direction of jut of setting two calendering parts is identical.

And, calendering parts PA and PB are alternately arranged (with reference to Figure 14 B) mutually, as shown in figure 14, position is set in the direction that relative conveyance direction D tilts with the angle of stipulating.By like this 1st calendering face P1 alternately being arranged with identical shape with the 2nd calendering face P2, can roll action uniformly.

Figure 15 represents the variation of Figure 14, has wherein increased the calendering parts PA ' (with reference to Figure 15 A) that the bight R of calendering parts PA is formed fillet.Calendering parts PA ' is configured in the upstream side (with reference to Figure 15 B) of conveyance direction D, shown in Figure 15 C, and configuration bight R on the part that opposite base is at first pushed.By making the bight R press surface base at first that has formed fillet, compare with the bight of wedge angle, damage surface base ground does not roll action.

Figure 16 represents the variation of Figure 14, similarly uses calendering parts PA and PB (with reference to Figure 16 A) with the situation of Figure 14, calendering parts PA and PB are disposed alternately, and per 2 configurations (with reference to Figure 16 B) of staggering mutually in the longitudinal direction.And, reduce to roll the gradient (with reference to Figure 16 C) of the relative conveyance direction of the position D of parts PA and PB.Therefore, be applicable to calendering face base so that its situation elongated on the conveyance direction etc.As like this calendering parts method of configuration that staggers, in addition, can also be as shown in Figure 17, only 2 of the upstream side of conveyance direction D, the configuration of staggering is in the longitudinal direction suitably set according to the shape of the face base that rolls and to be got final product.

Figure 18 A～Figure 18 c has represented to use the example of the calendering parts PC of other shape.Calendering parts PC similarly is formed with a plurality of juts with calendering parts PA and PB, but on each jut, alternately forms the 1st calendering face P1 and the 2nd calendering face P2.Figure 19 represents to roll front view (Figure 19 A), F-F profile (Figure 19 B) and the G-G profile (Figure 19 C) of parts PC.The 1st calendering face P1 and the 2nd calendering face P2 form identical semi-cylindrical curved surface, and the direction of principal axis of the 1st calendering face P1 is set on the length direction of calendering parts PC, and the direction of principal axis of the 2nd calendering face P2 is set on the direction with the length direction quadrature.

And shown in Figure 18 B, if arrange calendering parts PC in the mode of the zone of action that forms rectangular shape, then shown in Figure 18 C, the 1st calendering face P1 and the 2nd calendering face P2 are alternately arranged on all in the zone of action.Therefore, compare with the situation of Figure 14 and Figure 15, though the 1st calendering face P1 and the 2nd calendering face P2 are arranged in row respectively, its orientation is the direction with the position quadrature.In addition, in this embodiment, increased the calendering parts PC ' that the bight R of calendering parts PC is formed fillet.

Figure 20 and Figure 21 have represented to use other example of calendering parts PC.In the example of Figure 20, shown in Figure 20 A, to calendering parts PC, whenever reverse alternately its in the longitudinal direction towards and arrange.Therefore, shown in Figure 20 B, be set to make the 1st calendering face P1 and the 2nd calendering face P2 with the direction of the length direction quadrature of calendering parts PC on also be arranged alternately.In addition, also can be as the example of Figure 21 A and Figure 21 B, only the equidirectional arrangement of calendering parts PC of a part, the aligning method about calendering parts PC in addition, also has various aligning methods.

The calendering parts of above explanation are suitably made up,, can carry out very fine setting arrangement and the size of the 1st calendering face P1 and the 2nd calendering face P2 in conjunction with the characteristic of the face base that rolls.As be formed on the 1st and 2nd calendering face relevant embodiment of the 1st and the 2nd calendering on the parts, following feature is arranged.

Feature (1): the 1st and the 2nd calendering parts have and are formed in and above-mentioned position the 1st calendering face of above-mentioned base of calendering and/or be formed in and the 2nd calendering face that rolls above-mentioned base on the direction of above-mentioned position on the direction of quadrature roughly.

Feature (2): at least one in the 1st and the 2nd calendering parts is formed on above-mentioned the 1st calendering face on the whole face of press surface.

Feature (3): at least one in the 1st and the 2nd calendering parts forms above-mentioned the 1st calendering face on the surface of at least one in a plurality of juts of arranging along above-mentioned position.

Feature (4): at least one in the 1st and the 2nd calendering parts forms above-mentioned the 2nd calendering face on the surface of at least one in a plurality of juts of arranging along above-mentioned position.

Feature (5): above-mentioned the 1st calendering face is the column-shape curved surface that forms along above-mentioned position, and above-mentioned the 2nd calendering face is the column-shape curved surface that forms along the direction with above-mentioned position quadrature.

And, by making at least one formation the 1st calendering face on the whole face of press surface in the 1st and the 2nd calendering parts, or form the 1st calendering face or above-mentioned the 2nd calendering face at least one the surface in a plurality of juts of arranging along position, can aptly the 1st calendering face and the 2nd calendering face be made up according to the characteristics such as hardness of face base, constitute the press surface of the 1st and the 2nd calendering parts, can set for and can bring into play best rolling effect.

In addition, by the 1st calendering face being formed column-shape curved surface along position, with the 2nd calendering face form along with the position column-shape curved surface of the direction of quadrature roughly, can roll in the calendering action of face at each, the opposite base applies uniform pressing force.

In addition, though, be that example is illustrated, also can use the shape beyond the column-shape curved surface of hemispherical curved surface etc. with the column-shape curved surface to the 1st calendering face P1 and the 2nd calendering face P2.In addition, for the interval between the shape that is formed on the jut of calendering on the parts and size, the jut, as long as carry out suitable setting according to the shape of calendering face and the calendering characteristic of face base etc. where necessary.

In addition, in above-mentioned example, though be that face base with circle is the explanation that example is carried out, but use of the present invention base calender device, also can similarly carry out the thin slice calendering to tetragonal face base fr shown in Figure 22 A like that, also can not destroy shape ground and form big tetragonal face base Fr.In addition, shown in Figure 22 B,, also can carry out the thin type calendering, thereby form laminar base Fs of wide cut for the laminar face base fs that sends continuously with Rack.

Below, opposite base apparatus for shaping 100 is elaborated.As shown in Figure 1, constitute reshaping device, under the driving that is supported on the cylinder 106 on the body frame 105, move up and down integratedly by transverse mode 101, rotary body 102 and motor 104.Therefore, when face base f is imported into face base apparatus for shaping 100, make to rise overally, get out of the way the space, when face base f is positioned on the position of regulation, make that reshaping device is whole to descend, carry out above-mentioned shaping action.Then, after the shaping action is finished, reshaping device is risen overally, get out of the way the space.

Figure 23 represents the front view of reshaping device part, and Figure 24 represents the side view of reshaping device part.For the ease of solution structure, body frame 105 usefulness chain-dotted lines are represented.Motor 104 is set up and is fixed on the supporting seat 140, and driving shaft 142 disposes towards the below by being formed on the through hole on the supporting seat 140.On supporting seat 140, uprightly be fixed with and see from the front and to be fixed with gripper shoe 130a and the 130b that is provided with cylinder 103a and 103b in the left and right sides of bracing frame 141 by the bracing frame 141 that is the コ font.Cylinder 103a and 103b, in the mode that can make driving shaft advance and retreat in the horizontal direction and move respectively, be set on gripper shoe 130a and the 130b, on the driving shaft of cylinder 103a and 103b, sagging installing plate 108a and the 108b of being fixed with of downward direction, in the bottom of installing plate 108a and 108b, be fixed with the matrix 101a and the 101b that extend to horizontal direction respectively.

Figure 25 is the summary section of expression about the internal structure of rotary body 102.The rotation installation shaft 121 of rotary body 102 is inserted the driving shaft 142 of fixing motor 104 in break-through is arranged at the installing hole on its top, and is rotated by bearing and is installed in maintenance cylindrical shell 143 inside of being located at below the supporting seat 140 freely.The bottom of axle 121 is settled in rotation, forms discoid flange part 123, and on the periphery of flange part 123, the 30 degree angles that whenever are separated by are mounted with 12 roll shafts 124 radially.And, on each roll shaft 124, the compression roller 120 of circular cone shape is housed.On each compression roller 120, be provided with the axis hole 125 that inserts roll shaft 124 in the central part break-through, and in the large-diameter end of each compression roller 120, form the diameter installing hole 126 bigger than axis hole 125, be embedded in bearing 127 at installing hole 126, screw togather nut 128 in the end of roll shaft 124.Thereby being mounted to each compression roller 120 with roll shaft 124 is center rotation state freely.

In the bottom of rotation installation shaft 121, be provided with plug-in opening 129 from the bottom surface of flange part 123 along the rotating shaft break-through,, in plug-in opening 129, plug-in mounting is pushed the installation shaft 181 of plectane 180.Push plectane 180 and be the flat board that is formed with the roughly the same shape in bottom surface of flange part 123.Installation shaft 181, its lower end uprightly are arranged on the center of pushing plectane 180, on the end, are formed with the slot part 182 of Rack in a circumferential direction thereon.The leading section of chimeric bolt 183 in slot part 182, this bolt 183 are screwed on the horizontal direction break-through and are arranged in the screw that rotates on the installation shaft 121.Therefore, installation shaft 181 is installed into the state that can not come off and can rotate freely in the direction of rotation of rotation installation shaft 121 from plug-in opening 129.

And, at each compression roller 120 by radial arrangement and be inserted under the state on the roll shaft 124, the foot that makes each compression roller 120 contacts with the acting surface P of the plane almost parallel of bottom surface by flange part 123, and for push plectane 180 below, also roughly as one man install with acting surface P.Therefore, each roll shaft 124 with according to the shape of compression roller 120 and the mode of the angle of the regulation that tilts upward be installed on the flange part 123.

Figure 26 represents the upward view about rotary body 102.Each compression roller 120 is installed into from the state of the radial extension of pivot of rotation installation shaft 121, when 121 rotations of rotation installation shaft, is that rotate at the center with rotation installation shaft 121.And each compression roller 120 is accompanied by and carries out rotational action and rotation around the roll shaft 124 under by the state that is pressed on the face base.In addition, push plectane 180, be installed in freely on the rotation installation shaft 121, so under by the state that is pressed on the face base, even 121 rotations of rotation installation shaft, it also becomes inactive state owing to be rotated.

On the top of bracing frame 141, be fixed with the driving shaft 160 and a pair of guide rod 161 of cylinder 106, it is facial that cylinder 106 is set at going up of body frame 105.Therefore, make advance and retreat action and when moving up and down of driving shaft 160 at cylinder 106, the reshaping device that is made of transverse mode 101, rotary body 102 and motor 104 moves up and down.And, move by the advance and retreat of adjusting cylinder 106 and to adjust operating position after reshaping device descends, so that can set proper spacing above the ribbon conveyer 112 on holder 113 and between the acting surface P.

Figure 27 and Figure 28 are the matrix 101a of expression compression roller 120 and transverse mode 101 and the vertical view of the relation of the position between the 101b.Figure 27 represent to form circular cone shape be used for the face base is shaped to laminal compression roller 120, Figure 28 represents to form circular cone shape, around large-diameter end, having recessed bending and the slot part 201 that forms and be used for to periphery can thick protuberance be called as the compression roller 200 that Napoli formula face base carries out shaping.Be configured to the inner peripheral surface of each matrix 101a and 101b and each compression roller 120 large-diameter portion hold contacted state week, when each compression roller 120 being rotated when 121 rotations of rotation installation shaft, between transverse mode 101 and each compression roller 120, can not produce the gap, prevent that the face base is from spilling between the two.Equally, under the situation of compression roller 200, also be the state of all end in contact of the large-diameter portion of inner peripheral surface by being configured to make each matrix 101a, 101b and each compression roller 200, prevent spilling of face base.

When compression roller 120 is replaced by compression roller 200, pull down the nut 128 that is screwed on the roll shaft, as long as compression roller 120 is extracted from roll shaft 124, compression roller 200 is inserted on the roll shaft gets final product then, thereby can change operation simply.In addition, transverse mode 101 owing to be to be installed on cylinder 103a and the 103b by installing plate 108a and 108b, changed so can easily pull down transverse mode 101 according to the size of face base, thereby can be carried out shaping to the face base of various sizes.And, for the thin and thick of face base, the also activated position of the reshaping device that can descend and adjusting simply by the advance and retreat action that adjust to rely on cylinder 106.

Figure 29 is the key diagram of shaping process that the reshaping device of compression roller 200 has been used in expression.At first, what show among Figure 29 A is the retreating position that reshaping device is positioned at rising, and the matrix 101a of transverse mode 101 and 101b are set at the position that is separated from each other by the action of cylinder 103a and 103b.Then, roll into flat base 1,, and be positioned in the lower position of rotary body 102 by ribbon conveyer 112 conveyances by face base calender device 1.At this moment, preferably be set at the central part of face base f roughly consistent with the pivot that rotates installation shaft 121.

After face base f is positioned, when reshaping device being descended by cylinder 106 actions, the foot of each compression roller 200 and top contact of pushing plectane 180 and face base f, when further descending, in the part of pushing plectane 180, the face base is extruded to foreign side, and at each compression roller 200 places, the face base is expressed into (Figure 29 B) between the stack.Then, when dropping to activated position, with above the ribbon conveyer 112 mutually under the state of face contact, make cylinder 103a and 103b start, make matrix 101a and 101b approaching mutually, form state shown in Figure 28 in the bottom surface of matrix 101a and 101b.Under this state, the Zhou Duan of the large-diameter portion of the inner peripheral surface of matrix 101a and 101b and each compression roller 200 joins.In addition, with the foot of each compression roller 200 with push the consistent acting surface P in bottom surface of plectane 180, be set to and above the ribbon conveyer 112 between form predetermined gap (Figure 29 C).

When rotation had driven the motor 104 of the reshaping device that is set at activated position, rotating driveshaft 121 rotations were rotated each compression roller 200 around rotating driveshaft 121.Each compression roller 200, owing to be under by the state that is pressed on the face base, to carry out rotational action, so along with rotational action, rotation around roll shaft 124.Therefore, the face base that is expressed between the compression roller 200 is extruded extension, expands to foreign side.At this moment, push plectane 180, owing to become by the state that is pressed on the face base, so together do not rotate with rotation installation shaft 121, and keep motionless inactive state.Then, base is extruded roller 200 and pushes when extending face to face, in the face base of foreign side's expansion is expressed into by the inner peripheral surface institute area surrounded of slot part 201, ribbon conveyer 112 and matrix 101a and 101b around the large-diameter end that is formed on compression roller 200 (Figure 29 D).

Behind the revolution that makes rotary body 102 rotation regulations, make cylinder 103a and 103b action, make matrix 101a and 101b move to the position that is separated from each other, make cylinder 106 actions then, make reshaping device rise to retreating position (Figure 29 E).On by the face base F of shaping, formed the periphery protuberance and the circumference F1 that thickeied formation of Rack.In addition, its inside is also by thickness shaping equably.In addition, the rotation of rotary body 102 also can be the revolution in rotation regulation round about behind the revolution of a direction rotation regulation, as long as change spinning solution aptly according to the characteristic of face base.

As mentioned above, the food of the application of the invention face base apparatus for shaping, but the face base of shaping different shape.And, as long as installation radical or shape according to the shape change compression roller of the characteristic of face base or shaping, and, as long as the transverse mode of the size of the compression roller of the length of the face base size of the corresponding shaping of replacing and correspondence can carry out alter operation simply according to the size of face base.

Figure 30 and Figure 31 have represented to increase the example of size of large-diameter end of the truncated cone shape of compression roller.In this embodiment, Figure 30 A represents the common compression roller 300 that does not have depression, and Figure 30 B is illustrated in the compression roller 301 that has formed depression 301a on the periphery of large-diameter end.Figure 31 has represented to arrange the example of the compression roller 300 shown in the 6 chromosome 30A, by increasing the size of large-diameter end, can reduce the arrangement radical.

Figure 32 and Figure 33 are illustrated in the example that has formed groove on full week of outer peripheral face of compression roller.Figure 32 A and Figure 32 B have represented to be formed with groove Ga and Gb respectively on the 4 couples of compression roller 400a in the compression roller of 12 arrangements and the 400b.Each is made of 2 adjacent each compression roller compression roller 400a and 400b, and groove Ga and Gb are that a plurality of grooves establish are carved in accordance with regulations interval, and these a plurality of grooves form round shape on the full week of outer peripheral face.Compression roller 400a and 400b, its diameter is set to than the diameter of the compression roller 400c that does not form groove a little more greatly, groove Ga and Gb, its section shape is a wedge shape, and it is more a little bit smaller a little than the diameter in same position of compression roller 400c to be set to the diameter in its deep.In addition, be formed on the groove Ga on the compression roller 400a, be set between the groove Gb that is formed on the compression roller 400b, make groove Ga and groove Gb under non-overlapping state, act on the face base.

Like this, form a plurality of grooves by interval on the full week of the outer peripheral face of adjacent at least one pair roller with regulation, and the groove that is set at the roller of a side is configured between the groove of roller of opposite side, can make the groove of pair of rolls under non-overlapping state, act on the face base, more groove is played a role.

When compression roller 400a and 400b rotate at the opposite face base,, can promote the face base to extend to the radiation direction from the pivot of rotation installation shaft 121 owing to form groove.That is, by the outer peripheral face plane of flattening base between the groove Ga time, the face base is extended and focuses on the side of groove Ga, thereby the face base is extended to the radiation direction.Then, focused on the part of the face base of the protuberance in the groove Ga, under the effect that rolls of compression roller 400b, the face base swells in groove Gb, compression roller 400a acts on the part of this protuberance, make compression roller 400a and 400b alternately to radiation direction plane of flattening base in this wise, the rotation of the compression roller 400c by there not being groove, the effect that performance flattens face base surface.Like this, action is extended in the extruding that can carry out the face base expeditiously.

Figure 33 A and Figure 33 B have represented to be formed with groove Ga and Gb respectively on the 2 couples of compression roller 500a in the compression roller of 6 arrangements and the 500b.In this embodiment, the large-diameter end in the compression roller is sized to bigger than the situation of Figure 32.It is identical with Figure 32 that groove Ga and Gb form, the extruding that can the carry out the face base equally expeditiously action of extending.

Figure 34 has represented to have formed the example of spiral helicine groove on the full week of the outer peripheral face of compression roller.On the 4 couples of compression roller 600a and 600b in the compression roller of 12 arrangements, be formed with spiral helicine groove Ga and Gb respectively.Each is made of 2 adjacent each compression roller compression roller 600a and 600b, and spiral helicine groove Ga and Gb are provided in going up in full week of outer peripheral face and form helical form, and form dextrorotation and left-handed state respectively.It is bigger than the diameter of the compression roller 600c that does not form groove that compression roller 600a and 600b are set to its diameter, and spiral helicine groove Ga and groove Gb are set to section shape and are bending, and the diameter in its deep is more a little bit smaller a little at the diameter of same position than compression roller 600c.

The Napoli formula Piza of Figure 35 after by shaping be with face base F, the circumference F1 that has been formed uniformly the thick protuberance of periphery with the width and the thickness of regulation.In addition, Figure 36 is the laminal Italianism Piza face base F that utilizes compression roller 120 shapings ", aspect thickness, also can form the final face base of thin type that is.Except Piza is used the face base, also can be used for the shaping of the face base of the flapjack of for example Mexico's cooking or the pancakes such as throwing cake that India arranges.

In addition, as shown in figure 37, be ready to use the skin f2 that makes by wheat flour to wrap for example blank (Figure 37) of internal material g2 such as soybean paste or sesame cream,, promptly can be made into the pancake that finally is surrounded by internal material g2 state as long as use of the present invention base apparatus for shaping to push extension.In this case, shown in Figure 37 B, can be shaped in the inside of the face base F2 that is extended by thin type, internal material G2 all forms filmated base.

Dough processing apparatus of the present invention, except above-mentioned Piza face base and bread face base, can also be to by the face base that for example uses wheat flour (weak flour, hard flour) or in wheat flour, mixed the face base that the various materials such as face base of ground rice constitute and rolled, therefore applicable to purposes widely.

Claims (9)

1. dough processing apparatus is characterized in that having:

Be used for the face base that conveyance cuts apart with ormal weight the conveyance unit,

By making a plurality of calendering parts alternately carry out push action to the calender unit of being rolled by described base of conveyance and

Around described the base that utilizes transverse mode to be enclosed in to be rolled and by making a plurality of rollers on this face base, rotate the shaping unit that carries out shaping.

2. face base calender device is characterized in that having:

The 1st calender unit, it has a plurality of the 1st calendering parts, these the 1st calendering parts, along the conveyance direction deflection that is set at the opposite face base position on the direction of angle of regulation, push by the face base of conveyance; With

The 2nd calender unit, it has a plurality of the 2nd calendering parts, and these the 2nd calendering parts are configured in respectively between described the 1st calendering parts, and push described base along described position; With

Driver element, it makes described the 1st calender unit and described the 2nd calender unit alternately roll action.

3. according to claim 2 base calender device is characterized in that, rolls the zone of action of action by the described the 1st and the 2nd calendering parts, is formed the essentially rectangular shape, and along the diagonal of this rectangle, sets the conveyance path of described base.

4. according to claim 2 base calender device, it is characterized in that, the the described the 1st and the 2nd calendering parts have: form to described position roughly described the base of direction calendering of quadrature the 1st calendering face and/or form to the 2nd calendering face along described the base of direction calendering of described position.

5. face base apparatus for shaping is characterized in that having:

Encirclement be configured in face base on the supporter around transverse mode,

On a plurality of axles that are arranged on by radial extension around the support portion respectively rotation installed freely roller rotary body,

Described rotary body and described transverse mode be positioned at make described roller be configured near the positioning unit of the inner peripheral surface of described transverse mode and

Rotation drives described rotary body and makes the driver element of described roller along the inner peripheral surface rotation of described transverse mode;

The bottom surface sections of the described support portion of described rotary body is formed planely, and described roller is set to and is rotating on the plane of described bottom surface sections.

6. according to claim 5 base apparatus for shaping is characterized in that, described bottom surface sections, and having the rotating shaft that is installed into described rotary body is center rotation flat board freely.

7. according to claim 5 base apparatus for shaping is characterized in that, described roller, and the truncated cone shape that be formed from described support portion toward the outer side, its diameter increases gradually, and its outermost end forms the inner peripheral surface state of contact with described transverse mode.

8. according to claim 7 base apparatus for shaping is characterized in that, on the periphery of the outermost end of described roller, forms the flexure plane towards the rotary middle spindle depression of described roller.

9. according to claim 5 base apparatus for shaping is characterized in that, on the outer peripheral face of the roller of at least a portion in described roller, the scope in full week forms a plurality of grooves.

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