CN1792907A - Automatic forming machine for crystal pearl - Google Patents
Automatic forming machine for crystal pearl Download PDFInfo
- Publication number
- CN1792907A CN1792907A CN 200510062010 CN200510062010A CN1792907A CN 1792907 A CN1792907 A CN 1792907A CN 200510062010 CN200510062010 CN 200510062010 CN 200510062010 A CN200510062010 A CN 200510062010A CN 1792907 A CN1792907 A CN 1792907A
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- fixed
- counterdie
- anchor
- demoulding
- rotating shaft
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Abstract
An automatic shaper for crystal beads is composed of a machine frame with power unit, a rotary mould module consisting of fixing rotary axle, and upper and lower mould groups, a mould pressing unit for pressing the top of rotary mould module, and a demoulding unit with a demoulding knife.
Description
Technical field
The present invention relates to a kind of automatic molder of quartzy product.
Background technology
Quartzy product is widely used in fields such as home decoration, as some crystal works and Crystal lamp etc., on a Crystal lamp, just need many little crystal pearls, and produce little crystal pearl complex procedures at present, speed is slow, increase the production cost of light fixture undoubtedly, make the holding at high price of quartzy product; Little crystal pearl procedure of processing mainly is like this: at first by high-temperature boiler with quartz or glass high temperature to molten state, again liquid quartz or liquid glass are injected in the bar-shaped mould, cooling forms a quartzy rod or a glass stick, and then quartzy rod or glass stick be heated to soft state with electric furnace, the crystal pearl that becomes to need one by one with punch ram at last.Above step need be carried out heating for multiple times, consumes a large amount of energy, and process velocity is slower, can't form batch process.
Summary of the invention
The object of the present invention is to provide a kind of automatic molder of crystal pearl, it is fast to have speed, and cost is low, the characteristics of save energy.
For achieving the above object, by the following technical solutions:
A kind of crystal pearl automatic molder, it is characterized in that: form by frame, rotating mold group and die arrangement and stripper apparatus, the rotating mold group is made up of fixed rotating shaft, mold group and bed die group, mold group and bed die group are fixed on the fixed rotating shaft, fixed rotating shaft is fixed on the frame, and can rotate freely; Die arrangement is located at the side of rotating mold group, and the parts of die arrangement can be compressed on the top of rotating mold group, and stripper apparatus is arranged on the opposite side of rotating mold group, and has a demoulding cutter to be on the position at top of bed die group; Described frame is provided with power set and provides power for rotating mold group and die arrangement.
Described fixed rotating shaft is to be fixed on the frame obliquely.
Described mold group is made up of anchor and patrix, and fixedly on the fixed rotating shaft, patrix then is fixed on the mold anchor and can moves up and down the patrix anchor, and is circle-shaped arrangement, has die cavity on the bottom surface of patrix.
Described bed die group, comprise counterdie and following module anchor, the counterdie anchor is fixed on the fixed rotating shaft, and counterdie is fixed on the counterdie anchor and can moves up and down, and is circle-shaped arrangement, be provided with the die cavity that matches with the die cavity of patrix bottom surface at the top of counterdie, also be provided with vent needle in lower mode cavity, vent needle is fixedly on the counterdie anchor, and can not move up and down with counterdie, the bottom of described counterdie also is provided with governor lever, is provided with roller on governor lever.
Described die arrangement is formed by anchor, main shaft with from rotating shaft, anchor is fixed on the frame, main shaft and be fixed on the anchor from the rotating shaft activity, can rotate freely, main shaft and be equipped with sun and planet gear from the corresponding end of rotating shaft, two sun and planet gear are meshed, the other end of main shaft is provided with transmitting gear, PTO on transmitting gear and the frame links, and is provided with the pressing mold gear from the other end of rotating shaft, and the pressing mold gear is compressed on the top of patrix.
Described stripper apparatus is by demoulding cutter, demoulding frame is formed, and demoulding top of the trellis contacts with the roller of counterdie bottom, also is provided with demoulding boss on the demoulding frame, also be provided with a demoulding cutter with the corresponding position of demoulding boss on demoulding frame, the cutter head of demoulding cutter is positioned at the top of counterdie.
Cooperate when the present invention uses and fire crystal or glass boiler and use, when boiler burns crystal or glass to molten state, this moment with fused liquid streamer in the die cavity of the bed die group counterdie of rotating mold group, actuating unit on the frame is by gear driven rotating mold group turn at the bottom of the fixed rotating shaft, in the rotation of rotating mold group, die arrangement also rotates under the drive of actuating unit, main shaft drives by sun and planet gear and rotates from rotating shaft, because actuating unit is by chain or geartransmission, has synchronism when rotating mold group and die arrangement rotation, when patrix rotation and pressing mold gear contact, the pressing mold gear can press down patrix, make the upper and lower mould closure, crystal or glass is pressed into needs shape, when patrix breaks away from die arrangement, patrix returns to virgin state in the effect of patrix anchor restoring force, crystal pearl or granulated glass sphere were still put to stay in the lower mode cavity to contact with air and were cooled off this moment, when crystal pearl or granulated glass sphere rotate to demoulding cutter and demoulding boss position, roller on the counterdie can make on the whole counterdie and push up, and vent needle keeps original position, thereby make crystal pearl or granulated glass sphere can break away from vent needle, this moment, crystal pearl or granulated glass sphere will be broken away from lower mode cavity by demoulding cutter resistance shelves, thereby before guaranteeing that liquid crystal or liquid glass are annotated in the cavity, be empty in the cavity of counterdie.
Quartzy water that the present invention will heat or bath of glass directly carry out moulding, save the process of originaling forming reheat, reduced operation, saved the energy, simultaneously upper and lower mould of the present invention all is circle-shaped arrangement, can realize a continuous uninterrupted production process in process of production, production rate is tens times of original technology, promote production efficiency greatly, reduce the cost of unit product simultaneously, the present invention has economic benefit and market outlook widely thus.
Description of drawings
The profile synoptic diagram of Fig. 1, integral body of the present invention;
The structural representation of Fig. 2, rotating mold group of the present invention;
Fig. 3, local structure synoptic diagram of the present invention.
Embodiment
As Figure 1-3, a kind of crystal pearl automatic molder is made up of frame 1, rotating mold group 2 and die arrangement 3 and stripper apparatus.Rotating mold group 2 is made up of fixed rotating shaft 21, mold group 22 and bed die group 23, described mold group 22 is made up of patrix anchor 221 and patrix 222, patrix anchor 221 is fixed on the fixed rotating shaft 21, a plurality of patrixes 222 are fixed on the patrix anchor 221 with being circle-shaped arrangement and can move up and down, and have die cavity on the bottom surface of patrix 222; Described bed die group 23 comprises counterdie 232 and counterdie anchor 231, counterdie anchor 231 also is fixed on the fixed rotating shaft 21, a plurality of counterdies 232 are fixed on the counterdie anchor 231 with being circle-shaped arrangement and can move up and down, the top of counterdie 232 is provided with the lower mode cavity 233 that matches with the die cavity of patrix 222 bottom surfaces, in lower mode cavity 233, also be provided with pin hole 234, be equipped with vent needle 235 in the pin hole 234, vent needle 235 is fixedly on the counterdie anchor 231, the bottom of described counterdie 232 also is provided with governor lever 236, is provided with roller 237 on governor lever 236; Mold group 22 and bed die group 23 are fixed on the fixed rotating shaft 21, and fixed rotating shaft 21 is to be fixed on obliquely on the frame 1, make rotating mold group 2 and horizontal direction be certain obliquity, make things convenient for moulding crystal pearl or granulated glass sphere to drop.Described die arrangement 3 is located at the side of rotating mold group 2, die arrangement 3 is by anchor 31, main shaft 32 and form from rotating shaft 33, anchor 31 is fixed on the frame 1, main shaft 32 and be arranged on the anchor 31 and can rotate freely from rotating shaft 33, main shaft 32 and be equipped with sun and planet gear 34 from rotating shaft 33 corresponding ends, two sun and planet gear 34 are meshed, the other end of main shaft 32 is provided with transmitting gear, PTO on transmitting gear and the frame 1 links, be provided with pressing mold gear 35 from the other end of rotating shaft 33, pressing mold gear 35 is compressed on the top of patrix 222.Described stripper apparatus is arranged on the opposite side of rotating mold group 2, stripper apparatus 4 is by demoulding cutter 41, demoulding frame 42 is formed, demoulding frame 42 is provided with the side of bed die group 23 bottoms, also be provided with demoulding boss 43 on the demoulding frame 42, demoulding cutter 41 is arranged on the demoulding frame 42 and is corresponding with demoulding boss 43 positions, and the cutter head of demoulding cutter 41 is positioned at the top of lower mode cavity 233, and the roller 237 of described counterdie 232 bottoms contacts with the upper surface of demoulding frame 42; Described frame 1 is provided with power set and provides power for rotating mold group 2 and die arrangement 3.
Cooperate when the present invention uses and fire crystal or the use of glass boiler, crystal or glass boiler directly are injected into liquid stone crystalline substance of fused or liquid glass on the position of injection region 6 between bed die group and the mold group, at this moment just be full of liquid stone crystalline substance or liquid glass in the die cavity 233 at counterdie 232 tops, when the mould of filling with liquid crystal or liquid glass screws in to die arrangement 3 positions, pressing mold gear 35 on the die arrangement 3 can press down patrix 222, make the upper and lower mould closure make crystal or glass ware forming, and when the scope of mould separating pressing mold gear, patrix 222 under the effect of the restoring force of patrix anchor 221 with rebound reset, crystal pearl or granulated glass sphere were still put to stay in the lower mode cavity 233 to contact with air and were cooled off this moment, when crystal pearl or granulated glass sphere have rotated demoulding cutter 41 and demoulding boss 43 positions, roller 235 on the counterdie 232 can make top on the whole counterdie 232, and vent needle 235 keeps original position, thereby make crystal pearl or granulated glass sphere can break away from vent needle 235, crystal pearl or granulated glass sphere will be broken away from lower mode cavity 233 by demoulding cutter 41 resistance shelves like this, thereby guarantee that liquid crystal or liquid glass are injected into the preceding lower mode cavity 232 of cavity and are cleared, the lower mode cavity 233 that is cleared just can carry out next round-robin work.
Because of mould is on the circumferential arrangement mould anchor, can realize that crystal or glass ware forming are continuous uninterrupted processes during 2 rotations of rotating mold group, liquid stone crystalline substance or liquid glass constantly are injected in the die cavity of rotation, the continuous high speed rotating of set of molds makes crystal pearl or granulated glass sphere moulding, moulding crystal pearl or granulated glass sphere constantly break away from die cavity and drop in container, stone crystalline substance or glass do not need to heat once more in whole process of production, can guarantee the quality of product, and make crystal pearl or granulated glass sphere moulding realize automatization, improved working efficiency greatly, save the energy, also reduced manufacturing cost, tool vast market prospect simultaneously greatly.
Claims (6)
1, a kind of crystal pearl automatic molder, it is characterized in that: form by frame, rotating mold group and die arrangement and stripper apparatus, the rotating mold group is made up of fixed rotating shaft, mold group and bed die group, mold group and bed die group are fixed on the fixed rotating shaft, fixed rotating shaft is fixed on the frame, and can rotate freely; Die arrangement is located at the side of rotating mold group, and the parts of die arrangement can be compressed on the top of rotating mold group, and stripper apparatus is arranged on the opposite side of rotating mold group, and has a demoulding cutter to be on the position at top of bed die group; Described frame is provided with power set and provides power for rotating mold group and die arrangement.
2, a kind of crystal pearl automatic molder as claimed in claim 1, it is characterized in that: described fixed rotating shaft is to be fixed on the frame obliquely.
3, a kind of crystal pearl automatic molder as claimed in claim 1, it is characterized in that: described mold group is made up of anchor and patrix, the patrix anchor is fixed in the rotating shaft, patrix then is fixed on the mold anchor and can moves up and down, and be circle-shaped arrangement, have die cavity on the bottom surface of patrix.
4, a kind of crystal pearl automatic molder as claimed in claim 1, it is characterized in that: described bed die group, comprise counterdie and following module anchor, the counterdie anchor is fixed on the fixed rotating shaft, counterdie is fixed on the counterdie anchor and can moves up and down, and be circle-shaped arrangement, be provided with the die cavity that matches with the die cavity of patrix bottom surface at the top of counterdie, in lower mode cavity, also be provided with vent needle, vent needle is fixedly on the counterdie anchor, and can not move up and down with counterdie, the bottom of described counterdie also is provided with governor lever, is provided with roller on governor lever.
5, a kind of crystal pearl automatic molder as claimed in claim 1, it is characterized in that: described die arrangement is by anchor, main shaft and form from rotating shaft, anchor is fixed on the frame, main shaft and be fixed on the anchor from the rotating shaft activity, can rotate freely, main shaft and be equipped with sun and planet gear from the corresponding end of rotating shaft, two sun and planet gear are meshed, the other end of main shaft is provided with transmitting gear, PTO on transmitting gear and the frame links, be provided with the pressing mold gear from the other end of rotating shaft, the pressing mold gear is compressed on the top of patrix.
6, a kind of crystal pearl automatic molder as claimed in claim 1, it is characterized in that: described stripper apparatus is by demoulding cutter, demoulding frame is formed, demoulding top of the trellis contacts with the roller of counterdie bottom, also be provided with demoulding boss on the demoulding frame, also be provided with a demoulding cutter with the corresponding position of demoulding boss on demoulding frame, the cutter head of demoulding cutter is positioned at the top of counterdie.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100620109A CN100381380C (en) | 2005-12-15 | 2005-12-15 | Automatic forming machine for crystal pearl |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100620109A CN100381380C (en) | 2005-12-15 | 2005-12-15 | Automatic forming machine for crystal pearl |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1792907A true CN1792907A (en) | 2006-06-28 |
| CN100381380C CN100381380C (en) | 2008-04-16 |
Family
ID=36804579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100620109A Expired - Fee Related CN100381380C (en) | 2005-12-15 | 2005-12-15 | Automatic forming machine for crystal pearl |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100381380C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101182102B (en) * | 2007-11-10 | 2010-11-17 | 中山市大光灯饰玻璃有限公司 | Crystal ball squeeze molding machine |
| CN101935150A (en) * | 2010-08-30 | 2011-01-05 | 常熟市沙家浜镇建国玻璃模具厂 | Glass bead forming machine |
| CN101935152A (en) * | 2010-08-30 | 2011-01-05 | 常熟市沙家浜镇建国玻璃模具厂 | Glass bead moulding machine |
| CN103990691A (en) * | 2013-12-02 | 2014-08-20 | 无锡华联精工机械有限公司 | Punch die indexing mechanism of numerical control press |
| CN104309389A (en) * | 2014-09-30 | 2015-01-28 | 深圳市龙兴机械科技有限公司 | Cutter head device for automatically molding patterns and a method for automatically molding patterns |
| CN105906189A (en) * | 2016-06-13 | 2016-08-31 | 朱德青 | Glass molding machine |
| CN116023008A (en) * | 2023-01-17 | 2023-04-28 | 唐代福 | Full-automatic crystal shaping machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55156699A (en) * | 1979-05-25 | 1980-12-05 | Kobe Steel Ltd | Producing machine of glass pad for metal extrusion |
| CN87215429U (en) * | 1987-11-14 | 1988-09-14 | 李德奎 | Curred glass forming machine |
| US5246476A (en) * | 1990-05-15 | 1993-09-21 | Canon Kabushiki Kaisha | Method for manufacturing optical elements with selective heating and pressing |
| JP3138900B2 (en) * | 1994-05-26 | 2001-02-26 | 山陽特殊製鋼株式会社 | Glass disc automatic forming machine |
| CN100352779C (en) * | 2003-06-10 | 2007-12-05 | 上海器皿模具厂 | Multifunctional servo driven glass press with gears |
| CN2861148Y (en) * | 2005-12-15 | 2007-01-24 | 陈美正 | Automatic forming machine for crystal bead |
-
2005
- 2005-12-15 CN CNB2005100620109A patent/CN100381380C/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101182102B (en) * | 2007-11-10 | 2010-11-17 | 中山市大光灯饰玻璃有限公司 | Crystal ball squeeze molding machine |
| CN101935150A (en) * | 2010-08-30 | 2011-01-05 | 常熟市沙家浜镇建国玻璃模具厂 | Glass bead forming machine |
| CN101935152A (en) * | 2010-08-30 | 2011-01-05 | 常熟市沙家浜镇建国玻璃模具厂 | Glass bead moulding machine |
| CN103990691A (en) * | 2013-12-02 | 2014-08-20 | 无锡华联精工机械有限公司 | Punch die indexing mechanism of numerical control press |
| CN103990691B (en) * | 2013-12-02 | 2016-02-24 | 无锡华联精工机械有限公司 | Numerical control press punch die indexing mechanism |
| CN104309389A (en) * | 2014-09-30 | 2015-01-28 | 深圳市龙兴机械科技有限公司 | Cutter head device for automatically molding patterns and a method for automatically molding patterns |
| CN104309389B (en) * | 2014-09-30 | 2016-09-28 | 深圳市龙兴机械科技有限公司 | A kind of decorative pattern automatic moulding knife head device and method |
| CN105906189A (en) * | 2016-06-13 | 2016-08-31 | 朱德青 | Glass molding machine |
| CN105906189B (en) * | 2016-06-13 | 2019-08-13 | 永康市神研自动化科技有限公司 | Glass shaper |
| CN116023008A (en) * | 2023-01-17 | 2023-04-28 | 唐代福 | Full-automatic crystal shaping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100381380C (en) | 2008-04-16 |
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