CN101913754B - Six-drop individual section bottle-making machine and pressing and blowing production technology thereof - Google Patents
Six-drop individual section bottle-making machine and pressing and blowing production technology thereof Download PDFInfo
- Publication number
- CN101913754B CN101913754B CN2010102530790A CN201010253079A CN101913754B CN 101913754 B CN101913754 B CN 101913754B CN 2010102530790 A CN2010102530790 A CN 2010102530790A CN 201010253079 A CN201010253079 A CN 201010253079A CN 101913754 B CN101913754 B CN 101913754B
- Authority
- CN
- China
- Prior art keywords
- bottle
- parison
- shaping
- mould
- servomotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title claims abstract description 18
- 238000007664 blowing Methods 0.000 title claims abstract description 10
- 238000003825 pressing Methods 0.000 title claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000000465 moulding Methods 0.000 claims abstract description 31
- 230000001360 synchronised effect Effects 0.000 claims abstract description 12
- 239000011521 glass Substances 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims description 89
- 239000003638 chemical reducing agent Substances 0.000 claims description 31
- 238000009826 distribution Methods 0.000 claims description 19
- 230000008878 coupling Effects 0.000 claims description 16
- 238000010168 coupling process Methods 0.000 claims description 16
- 238000005859 coupling reaction Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 15
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 12
- 238000000071 blow moulding Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 230000006870 function Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 241000602850 Cinclidae Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000037147 athletic performance Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention discloses a six-drop individual section bottle-making machine and pressing and blowing production technology thereof, belongs to the field of bottle-making machines, in particular to a multi-drop bottle-making machine and bottle-making technology thereof. The bottle-making machine comprises a frame, a parison mold molding mechanism, a molding mold molding mechanism and a bottle poking mechanism, and is characterized in that: a molding device of the parison mold molding mechanism is an integral multi-cavity stamping device which comprises a driving cylinder, a combined cylinder, a punch, a piston push-pull plate and a piston, wherein the piston is connected with the piston push-pull plate; six punches are arranged at the upper end of the piston push-pull plate; mold switching devices of the parison mold molding mechanism and the molding mold molding mechanism adopt a parallel switching mode in a horizontal plane; the bottle poking mechanism is driven by two stepping motors; and the two stepping motors drive a rotating disc and bottle poking arms of the bottle poking mechanism through a synchronous belt. The technology comprises six steps of separating materials, producing parison, turning, molding, clamping bottles and poking the bottles. The bottle-making machine has the advantages of high bottle-making yield, good molding quality and capacity of manufacturing high-grade glass bottles in multiple specifications.
Description
Technical field
The invention belongs to the bottle-making machine field, be specifically related to a kind of many tear drops glass bottle-making machine and production technique thereof.
Background technology
Vial production industry, bottle-making machine adopt many forming techniques to improve single machine yield.The industry of system bottle is promoted to two dripping or three bottle-making machines through the development of four more than ten years from single system bottle, and it can be under the identical prerequisite of unit energy consumption, and the bottle of two to three times of output of output is to reduce production costs.But the easy shaping mechanism of traditional bottle-making machine utilization is taked the vacuum take-off bottleneck, blow back moulding bottle base; The old technology of positive blowing moulding bottle, two or three vials of once shaped, but exist machine speed slow; Poor product quality, yield rate is low, problems such as energy consumption height.The spanning development that existing two, three tear drop low-quality low speed bottle-making machines are realized having replacement meaning to high-quality high speed six tear drop bottle-making machines; How merely being not only of required solution increase the problem that the system bottle drips number, all is being faced with great technological challenge aspect each shaping mechanisms such as sub-material, moulding, upset, pincers bottle and bottle moving.
The applicant organizes high-caliber R&D force through concentrating; Emphasis tackling key problem difficult point project; On sub-material, pincers bottle and switching mechanism, made important innovation; Multinomial technical research success such as the servo tripper of crank-linkage type, servo brank switching mechanism and servo clip bottle mechanism is that the development of six tear drop bottle-making machines is laid a good foundation.
Yet, produce all gratifying six tear drop bottle-making machines of output and quality, also need in parison mo(u)ld moulding, mould open/close mode and bottle moving mechanism, make further exploration and improvement.Reason is following:
First; The first type moulding general using of bottle is installed in traditional bottle-making machine press-and-blow machine structure of parison mo(u)ld lower end; This mechanism comprises: liftable driving cylinder and combination cylinder; In combining cylinder, two kinds of shaped devices can be installed: a kind of is that osculum blows-blowing apparatus, and earlier with first blow moulding bottleneck, the back is with blow back moulding bottle base; Another kind is osculum suction-blowing apparatus, uses earlier the vacuum take-off bottleneck, and the back is with blow back moulding bottle base.All there is following problem in these two kinds of forming methods: rely on pressure-vaccum technology to make the moulding of vial idiosome merely; Frit in mould because of not waiting duration of contact; Reasons such as unbalance stress; Cause the defective of body surface formation " half waist " and " wave striped ", have a strong impact on the visual appearance of bottle, can't produce high-grade vial.In addition, because former press-and-blow machine structure complex structure, process step is loaded down with trivial details, has limited the machine speed and the output of bottle-making machine.
The second, glass is in moulding process under the condition of high temperature, needs after the parison mo(u)ld shaping blank, to overturn 180 ° to the moulding of shaping mould inflation.The forming mould on-off action was made " fan-shaped " angle switch under cylinder and linkage assembly driving in the past; This structure can not adapt to the requirement that high machine speed is produced; Because of the mould angle of release is little, brank arm and mould often interfere, collision phenomenon during work, especially when many tear drops bottle-making machine is produced bottle; Machine speed is fast especially, and problem is more outstanding.And, quality has also been caused seriously influence because " fan-shaped " folding order is accepted the refrigerative asynchronism(-nization) with the bottle of a collection of moulding.
The 3rd, bottle-making machine bottle moving mechanism is installed in before the machine on the machine conveyor, and function is the bottle with forming, and in a certain order and distance apart, dialling from parked aerofoil changes on 90 ° of machine conveyor guipures of pulling over.Traditional bottle moving mechanism; Be divided into mechanical cam formula and single motor and add two kinds of patterns of horizontal air cylinder; Basically can satisfy the bottle moving requirement of single, double tear drop bottle-making machine, still, on many many tear drops of group bottle-making machines;, be a difficult problem how with more than one group bottle global transfer stably on the high speed guipure.Through regular meeting bottle takes place to squeeze in the production process, a bottle phenomenon has a strong impact on machine speed and qualification rate.
Domestic similar function bi-motor bottle moving mechanism, adopt 220V exchange, at a high speed, the import stepper-motor of little torque, other adds two planetary reduction gear transmissions; Drive the compound motion of rotating disk and bottle-shifting board again, there is following defective in this structure: increased the one-level transmission, made complex structure, efficient reduce; There is not the overload defencive function; And adopt the import alternating current machine, expense is high, has the uneasy congruent problem of using.
Overcoming the above problems will be the key of successfully researching and developing six formula ranks bottle-making machines.
Summary of the invention
In order to overcome the prior art deficiency, the present invention provides a kind of six-drop individual section bottle-making machine and pressing and blowing production technology thereof, and system bottle output is high, and Forming Quality is good.
The technical solution adopted for the present invention to solve the technical problems is: design a kind of six-drop individual section bottle-making machine; Comprise frame, parison mo(u)ld shaping mechanism, shaping mould shaping mechanism and bottle moving mechanism; The parison mo(u)ld shaping mechanism comprises shaped device, parison mo(u)ld and mould switching arrangement; The shaping mould shaping mechanism comprises shaping mould and mould switching arrangement, it is characterized in that:
The shaped device of parison mo(u)ld shaping mechanism is an one multi-cavity decompressor, and one multi-cavity decompressor comprises driving cylinder, combines cylinder, drift, piston draw back plate and piston, and piston connects the piston draw back plate, and six drifts are installed in piston draw back plate upper end;
The mould switching arrangement of parison mo(u)ld shaping mechanism and shaping mould shaping mechanism all adopts parallel on-mode structure; The mould switching arrangement comprises tong arm, and tong arm is sleeved on one group of parallel axis of guide, and the parallel axis of guide is rack-mount; One end of tong arm articulated linkage; The hinged rocking arm of the other end of connecting rod, rocking arm connects the switch cylinder through splined shaft, and parison mo(u)ld and shaping mould are installed on the tong arm;
Bottle moving mechanism comprises rotating disk, the bottle moving arm of group plate has been installed, mounting bracket, rotating disk main drive shaft and dial the plate servo axis; Rotating disk is installed on the rotating disk main drive shaft, dials the plate servo axis and connects the bottle moving arm, and two stepper-motors are housed on the mounting bracket, and two stepper-motors drive the rotating disk main drive shaft and dial the plate servo axis through being with synchronously to connect respectively.
A kind of six-drop individual section bottle-making machine of the present invention is characterized in that in the inner chamber of drift inserting the internal cooling pipe, and internal cooling Guan Yiduan and inner chamber link, the other end and cold gas body source link; The inner chamber UNICOM vacuum suction apparatus of drift.
Bottle moving mechanism comprises two groups of synchronous belt transmission devices; Every group of synchronous belt transmission device comprises a big belt wheel, a small pulley and synchronous band; Small pulley connects the motor shaft of stepper-motor; The power supply of stepper-motor is 24 volts of direct current safety voltages, and small pulley drives big belt wheel through band connection synchronously, and two big belt wheels of two groups of synchronous belt transmission devices are installed in the rotating disk main drive shaft respectively and dial on the plate servo axis.
The present invention also comprises the crank connecting link feeding distribution mechanism, and the crank connecting link feeding distribution mechanism is through stream material pipe coupling parison mo(u)ld shaping mechanism; The crank connecting link feeding distribution mechanism comprises worm reducer, and worm reducer connects first servomotor, and driving crank is set on the worm reducer, the driving crank articulated linkage, and rod hinge connection sub-material collection dress module, sub-material collection dress module is hinged on the frame; Sub-material collection dress module comprises six component material mechanisms; Feeding distribution mechanism comprises driven crank, sleeve and material wooden dipper; The middle part of driven crank is hinged on the frame, an end articulated linkage of driven crank, the other end hinged sleeve, fixing material wooden dipper on the sleeve.
The present invention also comprises the servo tipper structure, and the servo tipper structure is installed between parison mo(u)ld shaping mechanism and the shaping mould shaping mechanism; The servo tipper structure comprises second servomotor and electric machine support, and second servomotor is arranged on the electric machine support, and second servomotor connects worm screw through shaft coupling, and worm and wheel is meshed; Closed case is installed on the electric machine support, and worm gear and worm screw are arranged in the closed case; Worm screw one end connects shaft coupling, and the other end is provided with manual wrench.
The present invention also comprises servo clip bottle mechanism; Servo clip bottle mechanism comprises the 3rd servomotor, support and worm reducer, and the 3rd servomotor is arranged on the support, and the 3rd servomotor connects worm reducer through shaft coupling; Cantilever mounted on the worm reducer, cantilever hinged jaw tongs bottle anchor clamps; Frame bottom is provided with lifting device.
The pressing and blowing production technology of a kind of six-drop individual section bottle-making machine of the present invention is characterized in that in turn including the following steps:
Step 1: sub-material;
The first driven by servomotor worm reducer drives the driving crank rotation; Driving crank makes connecting rod reciprocating on level attitude; And then drive driven crank around itself and the swing of the pin joint of frame, make sleeve and fixed material wooden dipper thereof make dividing movement clocklike, the realization sub-material;
Step 2: first type;
The glass tear drop flows in the parison mo(u)ld shaping mechanism through stream material pipe, and the parison mo(u)ld that the order of mould switching arrangement is installed on the tong arm is closed; The piston of one multi-cavity decompressor is upwards promoted by gas-pressure adjustable, and drift inserts in the parison mo(u)ld from bottom to top, makes bottle become type just, and after dying, piston moves down, and drift retreats to charging position;
Step 3: upset;
The mould switching arrangement order of parison mo(u)ld shaping mechanism is installed in parallel the opening of parison mo(u)ld on the tong arm, by the first type of servo tipper structure clamping bottleneck bottle down, overturns 180 ° to the shaping mould shaping mechanism, and bottleneck up;
Step 4: moulding;
The shaping mould that the mould switching arrangement order of shaping mould shaping mechanism is installed on the tong arm is closed, becomes bottle final blow molding in the shaping mould shaping mechanism of type just;
Step 5: pincers bottle;
Bottle by servo clip bottle mechanism clamping moulding clamps out from the shaping mould shaping mechanism, moves on the parked plate of machine conveyor;
Step 6: bottle moving;
Bottle moving mechanism dials out to the bottle of moulding on the machine conveyor guipure.
The beneficial effect that the present invention had is:
1, the present invention has realized making glass wall thickness uniform distribution through integral type multi-cavity osculum stamping technology, reaches not only weight reduction but also keeps the purpose of intensity.It can drive a plurality of drifts through piston draw back plate once time synchronization, carries out the first type operations for forming of bottle, faster production efficient; Economize in raw materials and the energy, improved quality product greatly, not only wall thickness is even; And eliminated " ripple glaze " on body surface, mouth sizes is precisely controlled.The internal cooling pipe is installed in the drift, and pressurized air gets into the inner chamber of drift through the internal cooling pipe, and drift is cooled to suitable temperature, vacuum suction apparatus will during the hot waste gas that produces extract out, keep punch head surface to meet the requirement of press temperature with this.Multi-cavity, the synchronous punching press of many drifts, production output and body quality with greatly improving the industry of system bottle very are fit to popularize.
2, the present invention adopts parallel mould on-off mechanism, and more former angle mould on-off mechanism owing to remove part in addition such as former pincers axle, retainer, anti-inclined to one side plate, makes simple in structure, operating space size increase; Simultaneously, the reach of rocking arm force, the connecting rod pressure angle increases; Mould is held power tightly and is strengthened, and the parallel switch of mould is good to neutrality; Die wear is little, and in addition, mould and cooling air are chewed the seat and put equidistance; The die cavity temperature is even before and after making, and helps the breakthrough of glass ware forming, parallel die sinking technology, is that bottle-making machine plays an important role in many tear drops, high machine speed production.
3, the stepper-motor of two same model direct currents, low speed, high pulling torque is equipped with in the present invention, after the synchronous pulley speed change, drives rotating disk respectively and does to rotatablely move, make group plate to do reciprocal 90 ° bottle moving campaign with counterclockwise 150 ° clockwise.Two stepper-motors overlap the pulse command that computer control system is independently sent by two; Control the motor forward and backward respectively, the plus-minus movement velocity is formed the compound curvilinear motion; Reaching bottle moving speed follows the guipure LV and is synchronized with the movement or realizes differential regulatory function; Guarantee that the bottle spacing of bottle on guipure equates, proper alignment in line, for follow-up bottle is sent smoothly, is turned and give security.
The present invention adopts stepper-motor to drive band transmission synchronously, has avoided losing the generation of step phenomenon, mechanical shift accurate positioning zero deflection; Can satisfy the bottle moving requirement under the many groups, many, high machine speed working condition.Adopt direct current 24V safety voltage on the structure, adopt synchronously that band changes transmission, have simple in structure, reliable operation, long service life; Has overload protection function; And the present invention is a standardised prod, the bottle-making machine of adaptive all size type, the production cost of saving horizontal air cylinder and two-position-five-way solenoid valve; Has high cost performance, suitable applying.
4, toggle is applied on the tripper, has realized limiting six material wooden dippers while sub-materials in the width between centers scope, cooperate the use of six tear drop bottle-making machines.With the design of worm reducer drive toggle, the replacement rack-and-pinion in the past and the nonstandardized technique product of leading screw cooperation transmission not only be convenient to select and purchase processing, and sealing property are good, and failure rate is low.This project organization is simple, also can have the sub-material collection dress module of not counting feeding distribution mechanism on the same group through replacing, can realize that the sub-material of different tear drops is supplied with, and is convenient and swift, generally is applicable to the bottle-making machine type of various different sizes.
5. the servo tipper structure substitutes traditional air cylinder, hydraulicbuffer mechanism by servomotor, makes rotary movement quick, stable; Replace " open type " gear, rack gear by " enclosed " worm and gear wheel box, long service life can be applied to the brank upset of other many tear drops bottle-making machines such as single tear drop, two tear drop, three tear drops, four tear drops.In the worm screw upper end manual wrench, regulating mechanism height with the need are set.
6. the servomotor of servo clip bottle mechanism is according to the operation of pincers bottle program curve; Substitute traditional air cylinder, hydraulicbuffer mechanism; Replace gear, the open type of belt drive of tooth bar with the standard worm reducer, make the action of pincers bottle quick, stable, be difficult for causing operation in spite of illness because of foreign matter gets into transmission rig; Machine long service life, action are consistently.In frame bottom lifting device is set, the regulating mechanism height is adapted to the different needs of producing with the need.
7. inventive point of the present invention is defeated in detail the technical barrier that existing industrial production faces, and has finally realized six tear drop system bottles, has not only improved system bottle output, and the various mass defects of having avoided traditional technology system bottle to be brought.The present invention can the high-quality production vial of high speed, and simple in structure, and the technology refining has brought the advanced bottle making equipment and the Technology of suitable popularization, has promoted Chinese glass bottle industrial expansion greatly.
Description of drawings
Fig. 1 is the present invention's structural representation of (not containing bottle moving mechanism);
Fig. 2 is the present invention's structural representation of (not containing crank connecting link feeding distribution mechanism, stream material pipe and bottle moving mechanism)
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is the structural representation of crank connecting link feeding distribution mechanism;
Fig. 5 is that the A of Fig. 4 is to structural representation;
Fig. 6 is a toggle principle of work synoptic diagram;
Fig. 7 is the structural representation that the mould switching arrangement of parison mo(u)ld tool has been installed;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is a rocking arm limit of sports record position view;
Figure 10 is the structural representation of one multi-cavity decompressor;
Figure 11 is the B-B structural representation of Figure 10;
Figure 12 is the C portion partial enlarged drawing of Figure 11;
Figure 13 is the structural representation of servo tipper structure;
Figure 14 is the structural representation of servo clip bottle mechanism;
Figure 15 is the structural representation of bottle moving mechanism;
Figure 16 is the vertical view of Figure 15;
Among Fig. 1,2,3: 1, crank connecting link feeding distribution mechanism, 2, stream material pipe, 3, the parison mo(u)ld shaping mechanism; 4, servo tipper structure, 5, the shaping mould shaping mechanism, 6, servo clip bottle mechanism; 3.1, the mould switching arrangement of parison mo(u)ld has been installed, 3.2, one multi-cavity decompressor
Among Fig. 4,5,6: 1.1, first servomotor, 1.2, the material wooden dipper, 1.3, sleeve, 1.4, worm reducer, 1.5, sub-material collection dress module, 1.6, driven crank, 1.7, connecting rod, 1.8, driving crank,
Among Fig. 7,8,9: 3.1.1, support, 3.1.2, the parallel axis of guide, 3.1.3, left and right sides tong arm, 3.1.4, composite bearing, 3.1.5, rocking arm, 3.1.6, connecting rod, 3.1.7, splined shaft, 3.1.8, mould,
Among Figure 10,11,12: 3.2.1, driving cylinder, 3.2.2, piston, 3.2.3, return spring, 3.2.4, piston draw back plate; 3.2.5, combine cylinder, 3.2.6, plunger adaptor, 3.2.7, snap ring, 3.2.8, internal cooling pipe; 3.2.9, drift, 3.2.10, parison mo(u)ld, 3.2.11, vacuum suction apparatus; 3.2.12, cold gas body source access port, 3.2.13, charging position
Among Figure 13: 4.1, second servomotor, 4.2, shaft coupling, 4.3, electric machine support, 4.4, worm screw, 4.5, manual wrench, 4.6, brank, 4.7, worm gear, 4.8, closed case, 4.9, induction controller,
Among Figure 14: 6.1, the 3rd servomotor, 6.2, shaft coupling, 6.3, support, 6.4, worm reducer, 6.5, lifting device, 6.6, pincers bottle anchor clamps, 6.7, cantilever,
Among Figure 15,16: 7.1, stepper-motor, 7.2, small pulley, 7.3, small pulley, 7.4, stepper-motor; 7.5, big belt wheel, 7.6, big belt wheel, 7.7, dial the plate servo axis; 7.8, the rotating disk main drive shaft, 7.9, the bottle moving arm, 7.10, dial plate; 7.11, rotating disk, 7.12, the machine conveyor guipure, 13, mounting bracket.
Embodiment
Like Fig. 1,2, a kind of six-drop individual section bottle-making machine shown in 3, mounting crank connecting rod feeding distribution mechanism 1 on the frame, crank connecting link feeding distribution mechanism 1 connects parison mo(u)ld shaping mechanism 3 through stream material pipe 2.Parison mo(u)ld shaping mechanism 3, servo tipper structure 4, shaping mould shaping mechanism 5 and servo clip bottle mechanism 6 orders are installed on the frame.
Like Fig. 4,5, shown in 6; First servomotor 1.1 is installed on the frame; The output shaft of first servomotor 1.1 connects worm reducer 1.4 through shaft coupling; Driving crank 1.8 is set, an end of driving crank 1.8 articulated linkage 1.7, the hinged sub-material collection dress of the other end of connecting rod 1.7 module 1.5 on the worm reducer 1.4.Sub-material collection dress module 1.5 comprises six component material mechanisms.Feeding distribution mechanism comprises driven crank 1.6, sleeve 1.3 and material wooden dipper 1.2.The middle part of driven crank 1.6 is hinged on the frame, one of which end articulated linkage 1.7, the other end hinged sleeve 1.3, fixing material wooden dipper 1.2 on the sleeve 1.3.During sub-material; First servomotor 1.1 drives worm reducer 1.4 and drives driving crank 1.8 rotations; Driving crank 1.8 makes connecting rod 1.7 reciprocating on level attitude; And then drive driven crank 1.6 around its pin joint swing with frame, make sleeve 1.3 and fixed material wooden dipper 1.2 thereof make dividing movement clocklike, the realization sub-material.
Parison mo(u)ld shaping mechanism 3 is identical with the mould switching arrangement structure of shaping mould shaping mechanism 5, all adopts parallel on-mode structure.Like Fig. 7,8, shown in 9, the left and right sides tong arm 3.1.3 of mould 3.1.8 is installed, be installed on the parallel axis of guide 3.1.2 of support 3.1.1, left and right sides tong arm 3.1.3 connects with the mode that parallel axis of guide 3.1.2 adopts axle sleeve type to slide; Parallel axis of guide 3.1.2 is supported by composite bearing 3.1.4; Splined shaft 3.1.7 connects rocking arm 3.1.5, rocking arm 3.1.5 articulated linkage 3.1.6, and rocking arm 3.1.5 connects left and right sides tong arm 3.1.3 through connecting rod 3.1.6.
In equipment when operation,, the motivating force of switch cylinder acts on the splined shaft 3.1.7, makes it in certain angle, do reciprocating type rotation along himself axis, drives the Rocker arm 5 that connects with it and does reciprocating type oscillating motion.Rocking arm 3.1.5 articulated linkage 3.1.6, rocking arm 3.1.5 connects left and right sides tong arm 3.1.3 through connecting rod 3.1.6, and left and right sides tong arm 3.1.3 is installed on the horizontally-guided axle 3.1.2.The reciprocating type oscillating motion of rocking arm 3.1.5 under the tangential movement direction restriction of horizontally-guided axle 3.1.2, transforms the horizontal rectilinear motion for left and right sides tong arm 3.1.3 through hinged, realizes the athletic performance of the parallel switch of mould 3.1.8.
Fig. 9 is a rocking arm 3.1.5 limit of sports record position view, waves 3.1.5 when limit position A, and corresponding left and right sides tong arm 3.1.3 is in full open position; Rocking arm 3.1.5 is when limit position B, and corresponding left and right sides tong arm 3.1.3 is in closure state.
In the parison mo(u)ld shaping mechanism 3, below the mould switching arrangement 3.1 that parison mo(u)ld has been installed, one multi-cavity decompressor 3.2 is installed.Like Figure 10,11, shown in 12, the structure of one multi-cavity decompressor 3.2 is following: in combining cylinder 3.2.5, six plunger adaptor 3.2.6 are set, each plunger adaptor 3.2.6 connects a drift 3.2.9 through snap ring 3.2.7.Six plunger adaptor 3.2.6 are installed on the piston draw back plate 3.2.4, and the lower end of piston draw back plate 3.2.4 connects piston 3.2.2, and piston 3.2.2 is installed among the driving cylinder 3.2.1, and piston 3.2.2 goes up suit return spring 3.2.3.
In the inner chamber of drift 3.2.9, insert internal cooling pipe 3.2.8, internal cooling pipe 3.2.8 one end and inner chamber link, and the other end and cold gas body source access port 3.2.12 link; The vacuum suction apparatus 3.2.11 of inner chamber UNICOM of drift 3.2.9.Cold air in the operation postcooling gas source gets into the inner chamber of drift 3.2.9 rapidly through internal cooling pipe 3.2.8; Drift 3.2.9 is cooled to suitable temperature; The hot gas that produces during vacuum suction apparatus 3.2.11 incites somebody to action is extracted out, keeps drift 3.2.9 surface temperature to meet the requirement of stamping press with this.
During use, piston 3.2.2 upwards promotes drift 3.2.9 by gas-pressure adjustable and carries out the punching press action, and after dying, piston 3.2.2 is playback downwards under the effect of return spring 3.2.3.Drift 3.2.9 inserts among the parison mo(u)ld 3.2.10 from bottom to top, once makes the tear drop impact briquetting, removes technology usefulness gas and moulding actions such as " first blow ", " blow back ", " vacuum take-off ", and is simple and practical, and ratio of briquetting height and bottle quality are able to guarantee.Drift 3.2.9 adopts " internal-circulation type " from cooling structure, the punching press action is linked up carry out, and the surface of drift 3.2.9 remains suitable processing temperature, has improved production efficiency thus greatly.
Be equipped with mould switching arrangement on the shaping mould shaping mechanism 5 with parison mo(u)ld shaping mechanism 3 same structures.
Servo clip bottle mechanism 6 is installed in abutting connection with shaping mould shaping mechanism 5.The 3rd servomotor 6.1 of servo clip bottle mechanism 6 is arranged on the support 6.3 with worm reducer 6.4, and servomotor 6.1 connects worm reducer 6.4 through shaft coupling 6.2, and cantilever mounted 6.7 on the worm reducer 6.4, cantilever 6.7 hinged jaw tongs bottle anchor clamps 6.6.During use, start servomotor 6.1, drive worm reducer 6.4 operations and get up, make cantilever 6.7 do 180 ° of swings in the scope, thereby order pincers bottle anchor clamps 6.6 are accomplished the pincers of vial are gone into and clamped out action around its point of fixity on worm reducer 6.4.In support 6.3 bottoms lifting device 5 is set, can regulates machine height with the need, be adapted to the different needs of producing.Servo pincers bottle action fast and stable, enclosed worm reducer 6.4 is the stdn accessory, is convenient to select and purchase processing, and good airproof performance simultaneously is not subject to the influence of extraneous production environment, and suitable glass industry in modern times popularizes in producing.
Bottle moving mechanism installs in abutting connection with servo clip bottle mechanism 6, and the upper limit of its bottle moving arm 7.9 is connected with servo clip bottle mechanism 6 mutually, and the lower limit of bottle moving arm 7.9 is connected with machine conveyor guipure 7.12 mutually.On mounting bracket 7.13 tops stepper-motor 7.1 is housed, stepper-motor 7.1 drives big belt wheel 7.6 through small pulley 7.2, after slowing down through 3: 1, drives the rotating disk 7.11 on the rotating disk main drive shaft 7.8, does clockwise or counterclockwise 150 ° and rotatablely moves.In mounting bracket 7.13 bottoms stepper-motor 7.4 is housed, stepper-motor 7.4 drives big belt wheel 7.5 through small pulley 7.3, and after slowing down at 3: 1, drive group plate servo axis 7.7 orders about bottle moving arm 7.9 and does positive and negative 90 ° bottle moving campaign.Be equipped with on the bottle moving arm 7.9 and dial plate 7.10.
Stepper-motor 7.1 and 7.4 operations simultaneously; Control two rotating speed of motor respectively and turn to through computer; Thereby control rotating disk 7.11 and the compound curve motion of dialling plate 7.10 form different bottle moving speed and spacing, can smoothly that the vial profiled member is the neat machine conveyor guipure 7.12 of pulling on.
The pressing and blowing production technology of a kind of six-drop individual section bottle-making machine of the present invention in turn includes the following steps:
Step 1: sub-material;
First servomotor 1.1 drives worm reducer 1.4 and drives driving crank 1.8 rotations; Driving crank 1.8 makes connecting rod 1.7 reciprocating on level attitude; And then drive driven crank 1.6 and swing around its pin joint with frame; Make sleeve 1.3 and fixed material wooden dipper 1.2 thereof make dividing movement clocklike, realize sub-material;
Step 2: first type;
The glass tear drop flows in the parison mo(u)ld shaping mechanism 3 through stream material pipe 2, and the parison mo(u)ld 3.2.10 that the order of mould switching arrangement is installed on the tong arm 3.1.3 of the left and right sides is closed; The piston 3.2.2 of one multi-cavity decompressor 3.2 is upwards promoted by gas-pressure adjustable, and drift 3.2.9 inserts among the parison mo(u)ld 3.2.10 from bottom to top, makes bottle become type just, and after dying, piston 3.2.2 is downward, and drift 3.2.9 retreats to charging position 3.2.13;
Step 3: upset;
The order of mould switching arrangement is installed in parallel the opening of parison mo(u)ld 3.2.10 on the tong arm 3.1.3 of the left and right sides, by the first type of servo tipper structure 4 clamping bottlenecks bottle down, overturns 180 ° in shaping mould shaping mechanism 5, and bottleneck up;
Step 4: moulding;
The shaping mould that the order of mould switching arrangement is installed on the tong arm 3.1.3 of the left and right sides is closed, becomes bottle final blow molding in shaping mould shaping mechanism 5 of type just;
Step 5: pincers bottle;
Bottle by servo clip bottle mechanism 6 clamping moulding clamps out from shaping mould shaping mechanism 5 to the parked plate of machine conveyor;
Step 6: bottle moving;
Bottle moving mechanism dials out to the bottle of moulding on the machine conveyor guipure 7.12.
Claims (7)
1. six-drop individual section bottle-making machine; Comprise frame, parison mo(u)ld shaping mechanism, shaping mould shaping mechanism and bottle moving mechanism; The parison mo(u)ld shaping mechanism comprises shaped device, parison mo(u)ld and mould switching arrangement, and the shaping mould shaping mechanism comprises shaping mould and mould switching arrangement, it is characterized in that:
The shaped device of parison mo(u)ld shaping mechanism is an one multi-cavity decompressor, and one multi-cavity decompressor comprises driving cylinder, combines cylinder, drift, piston draw back plate and piston, and piston connects the piston draw back plate, and six drifts are installed in piston draw back plate upper end;
The mould switching arrangement of parison mo(u)ld shaping mechanism and shaping mould shaping mechanism all adopts parallel on-mode structure; The mould switching arrangement comprises tong arm, and tong arm is sleeved on one group of parallel axis of guide, and the parallel axis of guide is rack-mount; One end of tong arm articulated linkage; The hinged rocking arm of the other end of connecting rod, rocking arm connects the switch cylinder through splined shaft, and parison mo(u)ld and shaping mould are installed on the tong arm;
Bottle moving mechanism comprises rotating disk, the bottle moving arm of group plate has been installed, mounting bracket, rotating disk main drive shaft and dial the plate servo axis; Rotating disk is installed on the rotating disk main drive shaft, dials the plate servo axis and connects the bottle moving arm, and two stepper-motors are housed on the mounting bracket, and two stepper-motors drive the rotating disk main drive shaft and dial the plate servo axis through being with synchronously to connect respectively.
2. a kind of six-drop individual section bottle-making machine according to claim 1 is characterized in that in the inner chamber of drift inserting the internal cooling pipe, and internal cooling Guan Yiduan and inner chamber link, the other end and cold gas body source link; The inner chamber UNICOM vacuum suction apparatus of drift.
3. a kind of six-drop individual section bottle-making machine according to claim 1 and 2; It is characterized in that bottle moving mechanism comprises two groups of synchronous belt transmission devices; Every group of synchronous belt transmission device comprises a big belt wheel, a small pulley and synchronous band, and small pulley connects the motor shaft of stepper-motor, and the power supply of stepper-motor is 24 volts of direct current safety voltages; Small pulley drives big belt wheel through band connection synchronously, and two big belt wheels of two groups of synchronous belt transmission devices are installed in the rotating disk main drive shaft respectively and dial on the plate servo axis.
4. a kind of six-drop individual section bottle-making machine according to claim 1 and 2 is characterized in that also comprising the crank connecting link feeding distribution mechanism, and the crank connecting link feeding distribution mechanism is through stream material pipe coupling parison mo(u)ld shaping mechanism; The crank connecting link feeding distribution mechanism comprises worm reducer, and worm reducer connects first servomotor, and driving crank is set on the worm reducer, the driving crank articulated linkage, and rod hinge connection sub-material collection dress module, sub-material collection dress module is hinged on the frame; Sub-material collection dress module comprises six component material mechanisms; Feeding distribution mechanism comprises driven crank, sleeve and material wooden dipper; The middle part of driven crank is hinged on the frame, an end articulated linkage of driven crank, the other end hinged sleeve, fixing material wooden dipper on the sleeve.
5. a kind of six-drop individual section bottle-making machine according to claim 1 and 2 is characterized in that also comprising the servo tipper structure, and the servo tipper structure is installed between parison mo(u)ld shaping mechanism and the shaping mould shaping mechanism; The servo tipper structure comprises second servomotor and electric machine support, and second servomotor is arranged on the electric machine support, and second servomotor connects worm screw through shaft coupling, and worm and wheel is meshed; Closed case is installed on the electric machine support, and worm gear and worm screw are arranged in the closed case; Worm screw one end connects shaft coupling, and the other end is provided with manual wrench.
6. a kind of six-drop individual section bottle-making machine according to claim 1 and 2 is characterized in that also comprising crank connecting link feeding distribution mechanism, servo tipper structure and servo clip bottle mechanism;
The crank connecting link feeding distribution mechanism is through stream material pipe coupling parison mo(u)ld shaping mechanism; The crank connecting link feeding distribution mechanism comprises worm reducer, and worm reducer connects first servomotor, and driving crank is set on the worm reducer, the driving crank articulated linkage, and rod hinge connection sub-material collection dress module, sub-material collection dress module is hinged on the frame; Sub-material collection dress module comprises six component material mechanisms; Feeding distribution mechanism comprises driven crank, sleeve and material wooden dipper; The middle part of driven crank is hinged on the frame, an end articulated linkage of driven crank, the other end hinged sleeve, fixing material wooden dipper on the sleeve;
The servo tipper structure is installed between parison mo(u)ld shaping mechanism and the shaping mould shaping mechanism; The servo tipper structure comprises second servomotor and electric machine support, and second servomotor is arranged on the electric machine support, and second servomotor connects worm screw through shaft coupling, and worm and wheel is meshed; Closed case is installed on the electric machine support, and worm gear and worm screw are arranged in the closed case; Worm screw one end connects shaft coupling, and the other end is provided with manual wrench;
Servo clip bottle mechanism comprises the 3rd servomotor, support and worm reducer, and the 3rd servomotor is arranged on the support, and the 3rd servomotor connects worm reducer, cantilever mounted on the worm reducer, cantilever hinged jaw tongs bottle anchor clamps through shaft coupling; Frame bottom is provided with lifting device.
7. the pressing and blowing production technology of the described six-drop individual section bottle-making machine of claim 6 is characterized in that in turn including the following steps:
Step 1: sub-material;
The first driven by servomotor worm reducer drives the driving crank rotation; Driving crank makes connecting rod reciprocating on level attitude; And then drive driven crank around itself and the swing of the pin joint of frame, make sleeve and fixed material wooden dipper thereof make dividing movement clocklike, the realization sub-material;
Step 2: first type;
The glass tear drop flows in the parison mo(u)ld shaping mechanism through stream material pipe, and the parison mo(u)ld that the order of mould switching arrangement is installed on the tong arm is closed; The piston of one multi-cavity decompressor is upwards promoted by gas-pressure adjustable, and drift inserts in the parison mo(u)ld from bottom to top, makes bottle become type just, and after dying, piston moves down, and drift retreats to charging position;
Step 3: upset;
The mould switching arrangement order of parison mo(u)ld shaping mechanism is installed in parallel the opening of parison mo(u)ld on the tong arm, by the first type of servo tipper structure clamping bottleneck bottle down, overturns 180 ° to the shaping mould shaping mechanism, and bottleneck up;
Step 4: moulding;
The shaping mould that the mould switching arrangement order of shaping mould shaping mechanism is installed on the tong arm is closed, becomes bottle final blow molding in the shaping mould shaping mechanism of type just;
Step 5: pincers bottle;
Bottle by servo clip bottle mechanism clamping moulding clamps out from the shaping mould shaping mechanism, moves on the parked plate of machine conveyor;
Step 6: bottle moving;
Bottle moving mechanism dials out to the bottle of moulding on the machine conveyor guipure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102530790A CN101913754B (en) | 2010-08-16 | 2010-08-16 | Six-drop individual section bottle-making machine and pressing and blowing production technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102530790A CN101913754B (en) | 2010-08-16 | 2010-08-16 | Six-drop individual section bottle-making machine and pressing and blowing production technology thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101913754A CN101913754A (en) | 2010-12-15 |
| CN101913754B true CN101913754B (en) | 2012-08-22 |
Family
ID=43321437
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102530790A Expired - Fee Related CN101913754B (en) | 2010-08-16 | 2010-08-16 | Six-drop individual section bottle-making machine and pressing and blowing production technology thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101913754B (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103043884B (en) * | 2012-12-31 | 2015-09-30 | 山东省药用玻璃股份有限公司 | Individual section machine 5-6 drips production method |
| CN103531366A (en) * | 2013-10-25 | 2014-01-22 | 铜陵泽辉电子有限责任公司 | Multi-cavity mold for processing capacitor cardboards |
| CN104016570A (en) * | 2014-06-20 | 2014-09-03 | 山东华鹏玻璃股份有限公司 | Vacuum sucker rotator of glass formation blower |
| CN105130167B (en) * | 2015-08-31 | 2017-06-13 | 荆门市楚大机电有限公司 | A kind of multigroup double drops are double into mould swinging Mechanism of I. S. Machine |
| CN105110606B (en) * | 2015-09-24 | 2017-06-16 | 山东三金玻璃机械有限公司 | A kind of individual section machine chute support of independent adjustment |
| CN105502891A (en) * | 2016-01-31 | 2016-04-20 | 山东省药用玻璃股份有限公司 | Multi-drop bottle-making machine |
| CN106277720A (en) * | 2016-08-31 | 2017-01-04 | 南通科博莱工艺品有限公司 | A kind of crack glass vessel bubbling machine parison mold mechanism |
| CN106348572B (en) * | 2016-08-31 | 2019-02-22 | 南通科博莱工艺品有限公司 | A kind of crack glass vessel bubbling machine |
| AR107960A1 (en) * | 2017-03-23 | 2018-07-04 | Vitro Sab De Cv | MECHANISM OF INVESTING FOR A GLASS ITEMS MACHINE |
| CN108585445B (en) * | 2018-07-11 | 2024-03-19 | 山东嘉丰玻璃机械有限公司 | Four-drop multifunctional bottle making machine and small-mouth pressure blowing production process thereof |
| CN109354387B (en) * | 2018-12-28 | 2021-11-23 | 山东泰山生力源玻璃有限公司 | System is made to narrow-mouth bottle pressure blowing |
| CN112979150B (en) * | 2021-05-08 | 2021-08-10 | 隆昌县良工科技有限公司 | Servo bottle-pulling lifting mechanism |
| CN114275998B (en) * | 2021-12-23 | 2022-08-09 | 山东嘉丰玻璃机械有限公司 | Production equipment for multiple-material-weight and multiple-specification glass bottles |
-
2010
- 2010-08-16 CN CN2010102530790A patent/CN101913754B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101913754A (en) | 2010-12-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101913754B (en) | Six-drop individual section bottle-making machine and pressing and blowing production technology thereof | |
| CN2813578Y (en) | Intermittent rotary type plastic bottle-washing, filling and sealing machine | |
| CN203764846U (en) | Hot forging mechanical arm and hot forging nut automatic forming device with same | |
| CN202022842U (en) | Six-drop arrary type bottle making machine | |
| CN108585445B (en) | Four-drop multifunctional bottle making machine and small-mouth pressure blowing production process thereof | |
| CN203210564U (en) | Conveying device | |
| CN104108856A (en) | Bottle-making machine and production process for manufacturing extra-large glass bottles | |
| CN205148879U (en) | Single servo motor of blow molding machine opens MOLD CLAMPING APPARATUS | |
| CN102873793B (en) | Conveying device | |
| CN208500735U (en) | A kind of multi-functional bottle-making machine of four tear drops | |
| CN1172787C (en) | Full-automatic intermittent rotary multistation high-speed bottle-blowing machine | |
| CN203580103U (en) | Bottle preform seating device of bottle blowing machine | |
| CN100553961C (en) | A kind of turning drive forming mechanism of soft handheld ring of soft bag | |
| CN101417343B (en) | Full-cam automatic lathe | |
| CN203698473U (en) | Car bumper detaching device | |
| CN214457594U (en) | Glass bottle making machine with synchronous double positive air blowing functions | |
| CN204414568U (en) | The flexible structure of a kind of bottle blowing machine limit mould and bed die link gear | |
| CN208500737U (en) | A kind of fast replacing device of more tear drops, multi-functional bottle-making machine | |
| CN202022843U (en) | Parallel switch mechanism of die | |
| CN203007116U (en) | Moving type pneumatic turnover robot | |
| CN206764775U (en) | Workpiece holding and die cavity cooling robot | |
| CN203922975U (en) | First type vial positive pressure forming mechanism for full-automatic glass bottle-making machine | |
| CN104445877B (en) | The double pressure head forming machine of determinant multistation | |
| CN203611454U (en) | Stretching and sealing mechanism for bottle blowing machine | |
| CN107791496A (en) | A kind of sliding turnover mechanism of stringer production equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120822 |