CN103043884B - Individual section machine 5-6 drips production method - Google Patents

Individual section machine 5-6 drips production method Download PDF

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Publication number
CN103043884B
CN103043884B CN201210594379.4A CN201210594379A CN103043884B CN 103043884 B CN103043884 B CN 103043884B CN 201210594379 A CN201210594379 A CN 201210594379A CN 103043884 B CN103043884 B CN 103043884B
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bottle
embryo
bottleneck
mould
vacuum
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CN103043884A (en
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张军
陈刚
孔祥泉
王玉伟
张兴柱
弋康锋
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Shandong Pharmaceutical Glass Co Ltd
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Shandong Pharmaceutical Glass Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

A kind of individual section machine 5-6 drips production method, belongs to vial field of production.It is characterized in that: comprise the following steps: splicing is feeded; Vacuum bottleneck is shaping; Blow back; Embryo is turned over and is sent; Reheat and extend; Just blow; Pincers bottle; Cooling and conveying.Be mainly used in producing narrow-mouth bottle with blowing method.Molding process of the present invention is reasonable, has higher single mode throughput.A new generation's individual section machine is while filling the domestic gaps, significantly enhance productivity, reach advanced world standards in operational system stability, improving productivity, effectively ensure quality product, complete alternative external similar import equipment in production narrow-mouth bottle.

Description

Individual section machine 5-6 drips production method
Technical field
The invention provides a kind of individual section machine 5-6 and drip production method, belong to vial field of production.
Background technology
For a long time, domestic glass bottle and jar industry is because bottle-making machine tool existence and stability in production run is not enough, failure rate is high, the problems such as production efficiency is low, seriously constrain domestic glass bottle and jar industry production efficiency and quality product promotes further, cause domestic glass bottle and jar therefore domestic many producers have to furnish a huge amount of money for introduce international advanced individual section machine from external, but import equipment and price of spare parts thereof are quite expensive, this constrains domestic glass bottle and jar industry Sustainable Healthy Development to a great extent.
Summary of the invention
According to above deficiency of the prior art, the problem to be solved in the present invention is: provide the individual section machine 5-6 that a kind of technique is simple, safety and environmental protection, cleanliness factor are high to drip production method.
The technical solution adopted for the present invention to solve the technical problems is: a kind of individual section machine 5-6 drips production method, it is characterized in that: comprise the following steps: splicing is feeded; Vacuum bottleneck is shaping; Blow back; Embryo is turned over and is sent; Reheat and extend; Just blow; Pincers bottle; Cooling and conveying.
Described material receiving apparatus, supplies gob by feeding machine, completed by 6 groups of splicing cylinders connect, the action of sub-material, material road curved through goat's horn, directly expect pipe, receiving hopper and enter blank mould, the handstand attitude that first mold cavity is up big and down small.
Described vacuum bottleneck is molded over before gob enters blank mould, fuse moves to working order, vacuum gas starts, first mold cavity forms vacuum state, when gob enters just mold cavity, in a flash, under the dual function of gob self gravitation and vacuum power, gob forms bottleneck and bottleneck air pocket instantaneously, and bottleneck air pocket is evenly positioned at bottleneck central authorities, the vacuum time opening should before gob falls 0.1-0.3 second, and the vacuum end time should after gob enters blank mould between 0.1-0.3 second.
Described blow back, after the depressed bundle of vacuum, fuse exits immediately, air pocket internal surface is reheated, abdicate passage blow back to blow back after fuse exits to start, silently suitable for reading, the pressurized air of whereabouts capping blank mould enters air pocket by the gap of fuse and little bowl immediately, under booster action silently, instantaneous glass metal inflation is become well-balanced plentiful embryo.
Described embryo is turned over and is sent, embryo is turned over to send and is terminated at blow back, after blank mould opens, in the process that embryo is reheated, brank is steadily turned to blank mould by " brank erects " position as 100 degree, clamp embryo to do 180 degree and be turned to into mould, brank turn to just die clamp embryo time, should bottleneck along on 4mm-8mm place.
Described reheats and extends, and reheat time is divided into two sections: one section to open to embryo at blank mould being turned to into mould; One section one-tenth mould close after, embryo is suspended in die cavity, not with one-tenth mold cavity contact.
Described just air blowing, blows out bottle by embryo and it is fully cooled.
Described pincers bottle, just blowing after terminating, shaping mould is opened, and tong moving mechanism drives to be clamped by bottle above pincers bottle fixture mechanism to one-tenth mould to be delivered on machine conveyor guipure, and bottle position grabbed by pincers bottle pincers should clamp on bottle plane for benchmark, grabs and presss from both sides bottleneck along between lower 0.5-1mm.
Individual section machine 5-6 of the present invention drips the beneficial effect that production method has: provide 6 group of 5 tear drop, 6 group of 6 tear drop to produce, achieve domestic Mechanism of I. S. Machine to many tear drops future development, significantly promote domestic individual section machine production efficiency.Each unit of Mechanism of I. S. Machine has completely independently order controller, can start separately and stop, and can not affect the normal operation of other unit, is convenient to more mold exchange and maintaining machinery.
Gob is assigned in the blank mould of each unit and goes by its guide system energy automatic synchronization ground in certain sequence exactly.
Be mainly used in producing narrow-mouth bottle with blowing method.
Compact construction, stable action, main shaping position is not rotated, and mould only has self opening and closing movement, and precision is higher.
Molding process is reasonable, has higher single mode throughput.
A new generation's individual section machine is while filling the domestic gaps, significantly enhance productivity, reach advanced world standards in operational system stability, improving productivity, effectively ensure quality product, complete alternative external similar import equipment in production narrow-mouth bottle.
Embodiment
Below embodiments of the invention are described further:
Embodiment 1:
Individual section machine mainly comprises: blank mould clamp mechanism; Become die clamper mechanism; Blank mould on-off mechanism; Become mould on-off mechanism; Brank clamp mechanism; Brank pushing mechanism; Mo Di overturning mechanism; Plunger tip clamp mechanism; Funnel material receiving mechanism; Inflate mechanism; Choke plug mechanism; Tong moving mechanism; Pincers bottle fixture mechanism; Vacuum switchgear; Splicing groove mechanism; Frame structure; Clack box mechanism; Hang Ping mechanism; Yi Liao mechanism.
Basic technology condition needed for it:
Mould adopts circulating water;
The product produced adopts naturally cooling and cooling air cooling to combine;
Compressed gas pressure 0.22-0.28Mpa, its consumption is 16M3/min;
Vacuum tightness is not less than-0.07MPa, and its capacity is 2.3-2.5M3/min;
Machine conveyor guipure translational speed frequency transformer regulates, and must meet production requirement.
Embodiment 2:
On the basis of embodiment 1, typical process flow can in eight steps, that is: splicing charging → vacuum bottleneck shaping → blow back → embryo turns over the cooling and conveying of sending → reheat and extend → just blow → clamp bottle → bottle.
Concrete steps are:
1, splicing charging:
Supplied by feeding machine and there is definite shape, certainweight, the gob of homogeneous temperature, completed by splicing cylinder connect, the action of sub-material, material road curved through goat's horn, directly expect pipe, receiving hopper and enter blank mould.The handstand attitude that first mold cavity is up big and down small, also for convenience of feeding is arranged.
2, vacuum bottleneck is shaping:
Vacuum gas also can be understood as a kind of power of suction, before gob enters blank mould, fuse moves to working order, vacuum gas starts, first mold cavity forms vacuum state, when gob enters just mold cavity, in a flash, under the dual function of gob self gravitation and vacuum power, gob forms bottleneck and bottleneck air pocket instantaneously.Air pocket is the port of blow back, and the shape of air pocket and position determine the direction of blow back, and the shape of air pocket and position are depended on and required the shape of fuse and position and blank mould bellows center that air pocket must be positioned at bottleneck central authorities, and want evenly.Otherwise product inhomogeneity of wall thickness can be made, the thin and baffle mark in base thickness, the end.For obtain good bottleneck and air pocket should note following some:
2.1 vacuum time openings are too early unsuitable, and vacuum time starts to make fuse excessively cold too early, causes bottleneck excessively cold, easily causes fried mouth, and the vacuum time opening should be advisable for 0.1-0.3 second before gob falls.
2.2 vacuum end times also should not be excessively late, and the vacuum end time is excessively late, bottleneck can be made to cross and coldly very easily cause fried mouth and angle, the gas that falls is bad with uneven thickness at the bottom of bottle.The vacuum end time should after gob enters blank mould between 0.1-0.3 second.
2.3 fuses are unsuitable too high or too low, fuse is too high cause bottleneck to take out mouth is bad, fried mouth and bottle base thickness; Too low meeting causes at the bottom of excessive or the too small and bottle of internal diameter of the bottleneck thin, and on tack fuse, plane is exposed the little bowl height of blank mould and should, within 1mm, tack or round end fuse can be used to coordinate adjustment bottle base thickness degree and wall thickness depending on production kind bottle-type.
3, blow back:
After the depressed bundle of vacuum, fuse should exit immediately, to make air pocket internal surface reheat, is conducive to blow back and evenly obtains suitable embryo.Abdicate passage blow back to blow back after fuse exits to start, silently suitable for reading, the pressurized air of whereabouts capping blank mould enters air pocket by the gap of fuse and little bowl immediately, under booster action silently, instantaneous glass metal inflation is become well-balanced plentiful embryo, for obtain good embryo should note following some:
3.1 blow backs are too early unsuitable, and the gas that falls easily causes the end thin too early, and the thin baffle mark in the end (at the bottom of bottle, thick one side is thin, and a baffle mark is upwards routed up in thin place)
3.2 silently back cover should falling after gas starts, and when parison is slightly convex, particularly many gob feeders, if silently back cover is to fall very easily to cause before gas five embryos to fall gas irregular.
The time length of 3.3 blow backs and pressure size relevant with the weight of bottle and the specification of bottle, bottle is heavier, the capacity larger blow back time should more be grown, pressure is larger.
4, embryo is turned over and is sent (embryo is turned over and sent effect to have two):
Embryo is delivered to shaping position by 4.1;
The inversion state of embryo turns over as upright state by 4.2.
Embryo turn over send terminate at blow back, after blank mould opens, in the process that embryo is reheated, brank is turned to blank mould by " brank erects " position as 100 degree, clamp embryo and do 180 degree and be turned to into mould.For avoid embryo turn over that passing through in journey goes wrong and should note following some: brank upset is wanted steadily, unsuitable too fast or excessively slow.
4.2.1 too fast: because the effect of centrifugal force makes bending deformation before embryo;
4.2.2 cross slow: due to self gravitation effect tenesmus distortion, brank reversal rate speed is with embryo in brank umklapp process, and the distortion that neither also do not drop again backward is forward as the criterion.Inequality, baffle mark defect at the bottom of preventing from causing bottle.
4.2.3 brank turn to just die clamp embryo time unsuitable too high or too low, should bottleneck along on 4mm-8mm place be as the criterion.Easily cause crowded wing as too high, too lowly easily occur stain, fried mouth, fried edge.
5, reheat and extension: in glass forming process, most of the time and fuse, contacting dies, due to metal guide good in thermal property, glass heat conductivility is poor, thus causes glass outer layer temperature lower than internal layer temperature, poor surface finish.We know that air heat radiation is much slower than metal heat-conducting.Therefore, as long as make glass not contact with metal die, then, after the diffusion of frit internal layer temperature, can not be dealt in air at once go, skin temperature just can be made again to raise.This internal heat utilizing glass itself, the method that its top layer is raised again, is called and reheats.
Reheat glass surface can be made to soften, contribute to improving smooth finish, contribute to wall thickness well distributed, contribute to smoothing away wrinkles, be conducive to eliminating baffle mark and foundation ring, but because it is a pure technological process in production process, not containing special mechanical action, therefore, it is a not only very important but also technological process very easily ignored.
Reheat time is divided into two sections: one section to open to embryo at blank mould being turned to into mould; One section one-tenth mould close after, embryo is suspended in die cavity, not with one-tenth mold cavity contact, being equivalent to reheat is carry out in an insulating shell, so works very well of reheating.Due to glass deadweight, to downward-extension, this elongation directly has influence on the design of mould and the quality of bottle simultaneously.
Reheat time support is held and should be noted following 2 points: from angle of reheating, fuse exits ahead of time, and blank mould early has to be beneficial to and reheats, but exit must after the depressed bundle of vacuum for fuse.Blank mould is opened, and must ensure: it is indeformable that blank mould opens rear embryo.Visual machine speed, orifice ring aperture and duration of service, gob temperature adjust.Reheat time in Cheng Mo is unsuitable long, smooth finish and bottle at the bottom of identifies unclear problem at the bottom of causing bottle to prevent extend through degree.
6, just blow: in fact just blowing is exactly that embryo is blown out bottle and the process it fully cooled, and should note when just blowing:
6.1 positive blow gas pressure size and time length, to determine according to the specification of bottle, in general, produce large gauge bottle positive blow pressure power lower (being about 0.18-0.20Mpa), the time should be longer, when production small dimension bottle or Light weight Container, positive blow gas pressure larger (being about 0.20-0.22Mpa), time answer shorter.But total requirement should be inflation wants foot, cold to be quick-friedly advisable fully but not will appear in cooling.Cooling is wanted fully not squat bottle for standard with bottle;
6.2 are just blowing will take into full account that thickness gentle head fuse in bottleneck limit follows into the distance on mould between plane, the gas head fuse distance of following on mould between plane should equal mouthful limit thickness or be slightly less than a mouthful limit thickness, otherwise, easily there is long neck, scarce wing, plagiocephaly (the first limit of bottle tilts and causes bottle crooked, a bottle inclined end); Easily oppress bottleneck when the distance on gas head fuse and Cheng Mo between plane is less than mouthful limit thickness and cause plane crackle or bottleneck on bottleneck to be out of shape causing that bottleneck external diameter is oval, mouth external diameter is large, so this distance is also unsuitable too small, be minimumly no more than-0.1mm.
7, clamp bottle: just blowing after terminating, shaping mould is opened, above tong moving mechanism driving pincers bottle fixture mechanism to one-tenth mould, bottle is clamped and deliver on machine conveyor guipure.Should note when folder bottle grabbed by pincers bottle pincers:
When folder bottle grabbed by 7.1 pincers bottles pincers not easily too high or too low or center not just, too high easily cause fried along or along end stain and step; Too low fried neck, neck stain, the flat neck of easily causing exceeds standard with the inclined end of squatting, the body external diameter upper limit.Bottle position grabbed by pincers bottle pincers should clamp on bottle plane for benchmark, grabs and presss from both sides bottleneck along between lower 0.5-1mm.
7.2 pincers shift-ins go out action to be wanted steadily, to avoid because bottle rocks sticky bottle in pincers bottle clamp tool, pincers bottle grab folder action with clamp bottle not bottle falling be as the criterion, the too quickly fried neck, fried along, the flat neck of flat mouth of should causing.
8, the cooling of bottle and conveying: clamp bottle and terminate the bottle that forceps major goes out and directly can not send annealing furnace, also need further cooling, the cooling of bottle should be noted: unsuitable too high or too low from guipure at the bottom of bottle when to put bottle, too high easy askew bottle glues bottle; Cause bottle deforms at the bottom of too low easy mill bottle, putting should between 2-3mm from guipure distance at the bottom of bottle before bottle.
A new generation's Mechanism of I. S. Machine main technical details index:
Production specification: 5-30ml;
Productivity: six groups of machine speed 84-95 cut/point;
Compressed gas pressure: 245-295Kpa;
Compressed air consumption: 16 cubes/minute;
Vacuum pump capacity: 2.3-2.5 cube/minute;
Vacuum tightness: 80-87kpa;
Gabarit yardstick: baseplane, 4214*1963*3940(chassis is to the curved upper plane of goat's horn);
Parison mo(u)ld center is to feeding machine mud bowl width between centers 1013mm;
Row material machine guipure absolute altitude: 1000mm;
Body net weight is about 15T;
Concrete mounting means: different according to plant process layout, Mechanism of I. S. Machine mounting means can be divided into right formula, levoform two kinds, bottle-making machine adopt six groups, pneumatic, often organize ranks functions and have a style of one's own, whole group of installation, exchange, structure are simple, easy to operate, be suitable for producing small dimension mold-formed bottle.
Experiment proves:
A new generation's individual section machine is made up of 26 parts such as first mold mechanism, moulding machine structure, plunger tip clamp mechanisms; it has the features such as efficient, reliable and stable, long service life; its cycle of operation can more than 4 years; in General Promotion company production efficiency simultaneously; adopt high-speed modular PLC, motion control unit, built-in touch show.Brand OMRON servo controller and motor.Its operational scheme is as follows: 1, by the communication function of RS-485 telecommunication cable between touch-screen and PLC, and point touching screen sends various control signal to PLc, and PLC performs computing and control task after receiving instruction signal; 2, the action such as start-stop, rotating of servomotor is controlled with the push button in active station.For ensureing the safe operation of system, in manual process and auto-programming, be provided with the interlocked control of some necessity; 3, first drift servo is started by the push button on active station before machine; 4, then start scissors servo, adjust monolith-type by revolving sleeve servo jacking system, after waiting material type normal, start sub-material servo; 5, operator can send various control command by touch-screen to PLC, also can be returned by the various real-time data acquisitions of PLC simultaneously, on the touchscreen with dynamic graphical representation out, realize the real-time monitoring to production process.
Through integrated design and optimization, individual section machine and production method thereof can obtain:
1,6 group of 5 tear drop, 6 group of 6 tear drop can be realized produce, achieve domestic Mechanism of I. S. Machine to many tear drops future development, significantly promote domestic individual section machine production efficiency.
2, with current advanced module PLC for core control system, realize the omnibearing accurate control of Mechanism of I. S. Machine, realize PLC bus centralized Control, and adopt Semiconductor Converting Technology, improve system run all right reliability, energy-conservation more than 70%, employing supershielded wire and scientific and reasonable wiring method reduce the interference from space.
3, new lubrication System Design is adopted, ensure that individual section machine of new generation respectively forms mechanism's sufficient lubrication, effective prolongation Mechanism of I. S. Machine work-ing life, and ensure mechanical mechanism running stability, thus ensure the running precision of each mechanism preferably, play the effect of mechanism, increase mechanism's lubricant effect, greatly improve work-ing life.
4, overall technique upgrading is carried out to domestic QB6/4 type individual section machine, realize that domestic bottle-making machine is efficient, stable, reliability service, significantly improving production efficiency and quality product.
5, significantly enhance productivity, reach advanced world standards in operational system stability, improving productivity, effectively ensure quality product, complete alternative external similar import equipment in production narrow-mouth bottle.

Claims (6)

1. individual section machine 5-6 drips a production method, it is characterized in that: comprise the following steps: splicing is feeded; Vacuum bottleneck is shaping; Blow back; Embryo is turned over and is sent; Reheat and extend; Just blow; Pincers bottle; Cooling and conveying;
Described material receiving apparatus, supplies gob by feeding machine, completed by 6 groups of splicing cylinders connect, the action of sub-material, material road curved through goat's horn, directly expect pipe, receiving hopper and enter blank mould, the handstand attitude that first mold cavity is up big and down small;
Described vacuum bottleneck is molded over before gob enters blank mould, fuse moves to working order, vacuum gas starts, first mold cavity forms vacuum state, when gob enters just mold cavity, in a flash, under the dual function of gob self gravitation and vacuum power, gob forms bottleneck and bottleneck air pocket instantaneously, and bottleneck air pocket is evenly positioned at bottleneck central authorities, the vacuum time opening should before gob falls 0.1-0.3 second, and the vacuum end time should after gob enters blank mould between 0.1-0.3 second.
2. individual section machine 5-6 according to claim 1 drips production method, it is characterized in that: described blow back, after the depressed bundle of vacuum, fuse exits immediately, air pocket internal surface is reheated, abdicates passage blow back start after fuse exits to blow back, silently suitable for reading, the pressurized air of whereabouts capping blank mould enters air pocket by the gap of fuse and little bowl immediately, under booster action silently, instantaneous glass metal inflation is become well-balanced plentiful embryo.
3. individual section machine 5-6 according to claim 1 drips production method, it is characterized in that: described embryo is turned over and sent, embryo is turned over to send and is terminated at blow back, after blank mould opens, in the process that embryo is reheated, brank is done 100 degree be steadily turned to blank mould by " brank erects " position, clamp embryo to do 180 degree and be turned to into mould, brank turn to just die clamp embryo time, should bottleneck along on 4mm-8mm place.
4. individual section machine 5-6 according to claim 1 drips production method, it is characterized in that: described reheats and extend, and reheat time is divided into two sections: one section to open to embryo at blank mould being turned to into mould; One section one-tenth mould close after, embryo is suspended in die cavity, not with one-tenth mold cavity contact.
5. individual section machine 5-6 according to claim 1 drips production method, it is characterized in that: described just air blowing, embryo is blown out bottle and it is fully cooled.
6. individual section machine 5-6 according to claim 1 drips production method, it is characterized in that: described pincers bottle, just blowing after terminating, shaping mould is opened, being clamped by bottle above tong moving mechanism driving pincers bottle fixture mechanism to one-tenth mould delivers on machine conveyor guipure, bottle position grabbed by pincers bottle pincers should clamp on bottle plane for benchmark, grabs and presss from both sides bottleneck along between lower 0.5-1mm.
CN201210594379.4A 2012-12-31 2012-12-31 Individual section machine 5-6 drips production method Active CN103043884B (en)

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