CN102363551B - Fully automatic multi-station glass bottle making machine - Google Patents
Fully automatic multi-station glass bottle making machine Download PDFInfo
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- CN102363551B CN102363551B CN 201110184508 CN201110184508A CN102363551B CN 102363551 B CN102363551 B CN 102363551B CN 201110184508 CN201110184508 CN 201110184508 CN 201110184508 A CN201110184508 A CN 201110184508A CN 102363551 B CN102363551 B CN 102363551B
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Abstract
The invention relates to a fully automatic multi-station glass bottle making machine. The machine comprises a frame (1), a blank mould mechanism (2), an overturn mechanism (3) and a multi-station mould forming mechanism, and the blank mould mechanism (2), the overturn mechanism (3) and the multi-station mould forming mechanism are arranged on the frame (1). The fully automatic multi-station glass bottle making machine has the following advantages: 1, the fully automatic multi-station glass bottle making machine has the advantages of reasonable design, high automation degree and low manufacturing cost; compared with determinant bottle making machines, semi-automatic bottle making machines and fully hand-made bottle making machines, the fully automatic multi-station glass bottle making machine has the advantages of obvious energy saving, time saving, manpower saving and labor saving; compared with the present determinant bottle making machines (single-station mould forming mechanism), the mould forming mechanism of the bottle making machine has the characteristic of multi-station, so finished products are naturally cooled, thereby 70% of fan electricity consumption is reduced, that is, an eight-station determinant bottle making machine saves 520,000kw of electric power each year; and compared with the semi-automatic bottle making machines, the bottle making machine of the invention, which saves 14 people, allows front line bottle making operators to be liberated from high temperature and high physical power.
Description
Technical field
The present invention relates to glass bottle-making machine field.Relate in particular to full-automatic multistation glass bottle-making machine.
Background technology
At present, domestic is mode from world's glass bottle, what all adopt is individual section machine, semi-automatic bottle-making machine and complete manual system bottle etc.: individual section machine, individual section machine is mainly by the first mold mechanism of the single station that tear drop is processed as the material base blank, the material base blank is turned over turnback to be formed to the switching mechanism of moulding machine structure with single station moulding machine structure that the material base blank is blow molded into finished product, after its weak point is that the material base blank is blow molded into finished product in single station moulding machine structure, the temperature of its finished product is very high, the cooling finished product needs big blower fan to force the blowing heat radiation, system bottle energy consumption height, a Dan Zuxu is equipped with 10kw with fan; Some special-shaped bottle ranks bottle-making machine can't be finished simultaneously.Complete manual bottle-making machine everything is all with manually finishing, and labour intensity is big, and envrionment temperature is very high, the time-consuming effort of taking a lot of work; Semi-automatic bottle-making machine is meant the simple bottle-making machine that the material base blank is blow molded into finished product; just a kind of independently moulding machine structure; generally being multi-work-station, is to go to semi-automatic bottle-making machine by manual material base blank with the mold mechanism processing just of single station to be blow molded into finished product again during its work.Level of automation is low.
Summary of the invention
Purpose of the present invention is exactly at the existing above-mentioned deficiency of glass bottle-making machine, and a kind of full-automatic multistation glass bottle-making machine is provided.
The present invention is made of frame, first mold mechanism, switching mechanism and multi-work-station moulding machine structure; Just mold mechanism, switching mechanism and multi-work-station moulding machine structure are installed on the frame.
Multi-work-station moulding machine structure is by support, rotating disk mechanism, just blowing mechanism, embrace jaw mechanism and one group of mould seat formation for one group, rotating disk mechanism is by top rotary table, lower rotary table, passive transmitting gear, main drive gear, step-down gear, servomotor, hollow poling bobbin, swivel joint constitutes, hollow poling bobbin is installed on the support by bearing and bearing support, lower rotary table is provided with hollow column, hollow poling bobbin by bearing and bearing sleeve in the hollow column of lower rotary table, the power shaft of servomotor links to each other with the main drive gear transmission by step-down gear, main drive gear and passive transmitting gear engagement, passive transmitting gear and lower rotary table are connected, and top rotary table is fixedly mounted on the hollow column of lower rotary table; One group of mould seat and one group are embraced jaw mechanism and are installed in respectively on the top rotary table, are just blowing mechanism and are being installed on the frame of full-automatic multistation glass bottle-making machine.Swivel joint is installed on the hollow poling bobbin.
Multi-work-station moulding machine structure just blow mechanism by carriage, just blow cylinder, blow head, screw mandrel, rotating disk, oscillating cylinder, bearing support constitutes; The cylinder of just blowing is fixed on the carriage, blow head is installed on the piston rod of the cylinder of just blowing, carriage and screw mandrel are fixedly linked, screw mandrel is installed on the frame of full-automatic multistation glass bottle-making machine by bearing and bearing support, rotating disk is installed on the screw mandrel by flat key, the piston rod and the rotating disk of oscillating cylinder are movably connected, rotating disk is fixedly mounted on the screw mandrel, it also has the screw mandrel arrangement for adjusting height, arrangement for adjusting height is by nut, set nut and nut locating sleeve constitute, and nut and set nut and nut wire rod thread match, and set nut is pressed on the nut, the nut locating sleeve is fixedly mounted on the bearing support, and is pressed on the location bank of nut.
Armful jaw mechanism of multi-work-station moulding machine structure is by cylinder; shift fork; back shaft; duplicate gear; reversing gear; the pincers gear is embraced on a left side; the right pincers gear of embracing; solid shaft; tubular shaft; embrace the pincers seat; pincers are embraced on a left side and the right pincers of embracing constitute; cylinder is installed on the lower rotary table of full-automatic multistation glass bottle-making machine by cylinder block; the piston rod and the shift fork of cylinder are movably connected; shift fork is fixedly mounted on the axle of duplicate gear; one end of duplicate gear back shaft is installed on the lower rotary table; the other end is installed on the top rotary table of multi-work-station moulding machine structure by bearing; duplicate gear is meshed with the right pincers gear of embracing; a left side is embraced the pincers gear and is meshed with duplicate gear by reversing gear; a left side is embraced the pincers gear and is fixedly mounted on the solid shaft; the right pincers gear of embracing is fixedly mounted on the tubular shaft; hollow shaft sleeve is contained on the solid shaft; and be installed in by bearing and embrace on the pincers seat; embracing the pincers seat installs on the top rotary table of multi-work-station moulding machine structure; the spline that a left side armful pincers are embraced on the pincers axle by a left side is fixed in the spline housing of solid shaft; the right side armful pincers are embraced pincers by the right side and are sleeved on the solid shaft, and right armful is clamped cover and be fixed in the spline of tubular shaft by spline.
Advantage of the present invention is: this full-automatic multistation glass bottle-making machine is reasonable in design, level of automation height, low cost of manufacture.All has advantage significantly energy-conservation, time saving and energy saving saving of labor than individual section machine, semi-automatic bottle-making machine and complete manual system bottle; With existing row bottle-making machine (single station moulding machine structure) ratio, because the moulding machine structure of this bottle-making machine is a multi-work-station, the finished product naturally cooling reduces by 70% blower fan electricity consumption, as 8 groups of ranks bottle-making machines economize on electricity in a year 520000 kw.With semi-automatic bottle-making machine relatively, this bottle-making machine can be saved artificial 14 people, can free a line system bottle operator from high temperature, high muscle power.
Description of drawings
Accompanying drawing 1 is structural representation of the present invention.
Accompanying drawing 2 is accompanying drawing 1 a plan structure synoptic diagram.
Accompanying drawing 3 is for just blowing the mechanism structure synoptic diagram.
Accompanying drawing 4 is accompanying drawing 3 plan structure synoptic diagram.
Accompanying drawing 5 is for embracing the jaw mechanism structural representation.
Accompanying drawing 6 is accompanying drawing 5 plan structure synoptic diagram.
Embodiment
With full-automatic four station glass bottle-making machines is example, and it is made of frame 1, first mold mechanism 2, switching mechanism 3 and four station moulding machine structures; Just mold mechanism 2, switching mechanism 3 and four station moulding machine structures are installed on the frame 1, see Fig. 1, Fig. 2.
Four station moulding machine structures are by support 4, rotating disk mechanism, just blowing mechanism 16, embrace jaw mechanism 15 and four mould seats formations for four, rotating disk mechanism is by top rotary table 7, lower rotary table 8, passive transmitting gear 9, main drive gear 10, step-down gear, servomotor 12, hollow poling bobbin 13, swivel joint 14 constitutes, hollow poling bobbin 13 is installed on the support 4 by bearing and bearing support, lower rotary table 8 is provided with hollow column, hollow poling bobbin 13 by bearing and bearing sleeve in the hollow column of lower rotary table 8, the power shaft of servomotor 12 links to each other with main drive gear 10 transmissions by step-down gear, main drive gear 10 and passive transmitting gear 9 engagements, passive transmitting gear 9 is connected with lower rotary table 8, and top rotary table 7 is fixedly mounted on the hollow column of lower rotary table 8; Four mould seats and four embrace jaw mechanisms 15 and are installed in respectively on the top rotary table 7, are just blowing on the top rotary table 7 that mechanism 16 is installed in full-automatic four station glass bottle-making machines, and swivel joint 14 is installed on the hollow poling bobbin 13, sees Fig. 1, Fig. 2.
Four station moulding machine structures just blow mechanism 16 by carriage 1A, just blow cylinder 10A, blow head 11A, screw mandrel 2A, rotating disk 4A, oscillating cylinder 12A, bearing support 9A constitutes; The cylinder 10A that just blowing is fixed on the carriage 1A, blow head 11A is installed on the piston rod of the cylinder 10A that just blows, carriage 1A and screw mandrel 2A are fixedly linked, screw mandrel 2A is installed on the frame 1 of full-automatic four station glass bottle-making machines by bearing and bearing support 9A, rotating disk 4 is installed on the screw mandrel 2A by flat key, the piston rod of oscillating cylinder 12A and rotating disk 4A are movably connected, rotating disk 4A is fixedly mounted on the screw mandrel 2A, it also has the screw mandrel arrangement for adjusting height, arrangement for adjusting height is by nut 7A, set nut 8A and nut locating sleeve 6A constitute, nut 7A and set nut 8A and nut 7A screw mandrel 2A screw thread match, set nut 8A is pressed on the nut 7A, nut locating sleeve 6A is fixedly mounted on the bearing support 9A, and is pressed on the location bank of nut 7A.See Fig. 3, Fig. 4.
Armful jaw mechanism 15 of multi-work-station moulding machine structure is by cylinder 2B; shift fork 3B; back shaft 4B; duplicate gear 5B; reversing gear 6B; pincers gear 7B is embraced on a left side; the right pincers gear 8B that embraces; solid shaft 9B; tubular shaft 10B; embrace pincers seat 11B; pincers 12B is embraced on a left side and the right pincers 13B that embraces constitutes; cylinder 2B is installed on the lower rotary table 8 of full-automatic multistation glass bottle-making machine by cylinder block; the piston rod of cylinder 2B and shift fork 3B are movably connected; shift fork 3B is fixedly mounted on the axle of duplicate gear 5B; one end of duplicate gear 5B back shaft is installed on the lower rotary table 8; the other end is installed on the top rotary table 7 of multi-work-station moulding machine structure by bearing; duplicate gear 5B is meshed with the right pincers gear 8B that embraces; a left side is embraced pincers gear 7B and is meshed with duplicate gear 5B by reversing gear 6B; a left side is embraced pincers gear 7B and is fixedly mounted on the solid shaft 9B; the right pincers gear 8B that embraces is fixedly mounted on the tubular shaft 10B; tubular shaft 10B is sleeved on the solid shaft 9B; and be installed in by bearing and embrace on the pincers seat 11B; embracing pincers seat 11B installs on the top rotary table 7 of multi-work-station moulding machine structure; the spline that a left side armful pincers 12B embraces on the pincers axle 12-1B by a left side is fixed in the spline housing of solid shaft 9B; right armful of pincers 13B embraces pincers cover 13-1B by the right side and is sleeved on the solid shaft 9B, and right armful of pincers cover 13-1B is fixed in the spline of tubular shaft 10B by spline.See Fig. 5, Fig. 6.
Just the jaw mechanism of embracing of mold mechanism 4 is also embraced jaw mechanism for this machine; cylinder 2B is installed on the frame 1 of full-automatic four station glass bottle-making machines by cylinder block; one end of duplicate gear 5B axle is movably arranged on the pillar stiffener 4B; the other end is installed in by bearing on the frame 1 of full-automatic four station glass bottle-making machines, and pillar stiffener 4B, holding claw seat 11B also are installed on the frame 1 of full-automatic four station glass bottle-making machines.See Fig. 1, Fig. 2.
Switching mechanism 3 is commercially available.Mainly by support, trip shaft, upset cylinder, a pair of chuck with drive a pair of chuck and do the driving mechanism of open and close movement and form, trip shaft is rack-mount, a pair of chuck is installed on the trip shaft, trip shaft links to each other with piston rod gear, the rack gear of upset cylinder, and the upset cylinder makes a pair of chuck do flip-flop movement.Driving mechanism makes a pair of chuck do open and close movement.
Installation and application: tracheae and electric wire are installed in deciding on the ring of swivel joint 14, avoid dial rotation to twine pipeline.Cylinder, motor are electrically connected with Controlling System.
Mode of operation: the glass tear drop through single station just mold mechanism be processed into the material base blank, switching mechanism with material base blank flip horizontal 180 degree to four stations (four stations are in regular turn for just blowing station, cooling station I, cooling station II and opening to clamp and get a bottle station) moulding machine structure.The material base blank is just being blown the station blow molding, after cooling station I, cooling station II are cooled to 320-350 ℃, get a bottle station and gets bottle to driving pincers.
Claims (3)
1. full-automatic multistation glass bottle-making machine, it is made of frame (1), first mold mechanism (2), switching mechanism (3) and multi-work-station moulding machine structure; First mold mechanism (2), switching mechanism (3) and multi-work-station moulding machine structure are installed on the frame (1), it is characterized in that multi-work-station moulding machine structure is by support (4), rotating disk mechanism, just blowing mechanism (16), embrace jaw mechanism (15) and one group of mould seat formation for one group, rotating disk mechanism is by top rotary table (7), lower rotary table (8), passive transmitting gear (9), main drive gear (10), step-down gear, servomotor (12), hollow poling bobbin (13), swivel joint (14) constitutes, hollow poling bobbin (13) is installed on the support (4) by bearing and bearing support, lower rotary table (8) is provided with hollow column, hollow poling bobbin (13) is by bearing and the bearing sleeve hollow column Inner at lower rotary table (8), the power shaft of servomotor (12) links to each other with main drive gear (10) transmission by step-down gear, main drive gear (10) and passive transmitting gear (9) engagement, passive transmitting gear (9) is connected with lower rotary table (8), and top rotary table (7) is fixedly mounted on the hollow column of lower rotary table (8); One group of mould seat and one group are embraced jaw mechanism (15) and are installed in respectively on the top rotary table (7), are just blowing mechanism (16) and are being installed on the frame (1) of full-automatic multistation glass bottle-making machine, and swivel joint (14) is installed on the hollow poling bobbin (13).
2. full-automatic multistation glass bottle-making machine according to claim 1, what it is characterized in that multi-work-station moulding machine structure just blows mechanism (16) by carriage (1A), just blow cylinder (10A), blow head (11A), screw mandrel (2A), rotating disk (4A), oscillating cylinder (12A), bearing support (9A) constitutes; The cylinder (10A) of just blowing is fixed on the carriage (1A), blow head (11A) is installed on the piston rod of the cylinder of just blowing (10A), carriage (1A) is fixedly linked with screw mandrel (2A), screw mandrel (2A) is installed on the frame (1) of full-automatic multistation glass bottle-making machine by bearing and bearing support (9A), rotating disk (4) is installed on the screw mandrel (2A) by flat key, the piston rod of oscillating cylinder (12A) and rotating disk (4A) are movably connected, rotating disk (4A) is fixedly mounted on the screw mandrel (2A), it also has the screw mandrel arrangement for adjusting height, arrangement for adjusting height is by nut (7A), set nut (8A) and nut locating sleeve (6A) constitute, nut (7A) and set nut (8A) and nut (7A) screw mandrel
(2A) screw thread matches, and set nut (8A) is pressed on the nut (7A), and nut locating sleeve (6A) is fixedly mounted on the bearing support (9A), and is pressed on the location bank of nut (7A).
3. full-automatic multistation glass bottle according to claim 1
Machine; what it is characterized in that multi-work-station moulding machine structure embraces jaw mechanism (15) by cylinder (2B); shift fork (3B); back shaft (4B); duplicate gear (5B); reversing gear (6B); pincers gear (7B) is embraced on a left side; the right pincers gear (8B) of embracing; solid shaft (9B); tubular shaft (10B); embrace pincers seats (11B); pincers (12B) are embraced on a left side and the right pincers (13B) of embracing constitute; cylinder (2B) is installed on the lower rotary table (8) of full-automatic multistation glass bottle-making machine by cylinder block; the piston rod of cylinder (2B) and shift fork (3B) are movably connected; shift fork (3B) is fixedly mounted on the axle of duplicate gear (5B); one end of duplicate gear (5B) back shaft is installed on the lower rotary table (8); the other end is installed on the top rotary table (7) of multi-work-station moulding machine structure by bearing; duplicate gear (5B) is meshed with the right pincers gears (8B) of embracing; a left side is embraced pincers gears (7B) and is meshed with duplicate gear (5B) by reversing gear (6B); a left side is embraced pincers gears (7B) and is fixedly mounted on the solid shaft (9B); the right pincers gears (8B) of embracing are fixedly mounted on the tubular shaft (10B); tubular shaft (10B) is sleeved on the solid shaft (9B); and be installed in by bearing and embrace on the pincers seats (11B); embracing pincers seats (11B) installs on the top rotary table (7) of multi-work-station moulding machine structure; a left side is embraced pincers (12B) and is fixed in the spline housing of solid shaft (9B) by the spline on armful pincers axles (12-1B) of a left side; the right pincers (13B) of embracing are sleeved on the solid shaft (9B) by the right pincers covers (13-1B) of embracing, and the right pincers covers (13-1B) of embracing are fixed in the spline of tubular shaft (10B) by spline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110184508 CN102363551B (en) | 2011-07-02 | 2011-07-02 | Fully automatic multi-station glass bottle making machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110184508 CN102363551B (en) | 2011-07-02 | 2011-07-02 | Fully automatic multi-station glass bottle making machine |
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| CN102363551A CN102363551A (en) | 2012-02-29 |
| CN102363551B true CN102363551B (en) | 2013-07-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103253847B (en) * | 2013-03-15 | 2015-06-03 | 范天赐 | Row type glass bottle-making machine's mouth tong overturning and mouth tong fixture assembly |
| CN104016570A (en) * | 2014-06-20 | 2014-09-03 | 山东华鹏玻璃股份有限公司 | Vacuum sucker rotator of glass formation blower |
| CN105198190B (en) * | 2015-09-10 | 2017-06-06 | 隆昌县良工科技有限公司 | A kind of rotating disc type glass bottle-making machine |
| AR107960A1 (en) * | 2017-03-23 | 2018-07-04 | Vitro Sab De Cv | MECHANISM OF INVESTING FOR A GLASS ITEMS MACHINE |
| CN112125500A (en) * | 2020-09-04 | 2020-12-25 | 安徽鑫民玻璃股份有限公司 | Wine bottle processing device |
| CN113601209B (en) * | 2021-07-23 | 2022-11-01 | 保定向阳航空精密机械有限公司 | Multi-station rotating disc type precise flat tongs |
| CN117125881B (en) * | 2023-08-30 | 2024-01-23 | 安徽鑫民玻璃股份有限公司 | Full-automatic multi-station bottle making machine for processing cosmetic glass bottles |
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Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202148244U (en) * | 2011-07-02 | 2012-02-22 | 湖北亚哥机电有限公司 | Full-automatic multi-station glass bottle making machine |
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2011
- 2011-07-02 CN CN 201110184508 patent/CN102363551B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4518412A (en) * | 1981-02-27 | 1985-05-21 | Emhart Industries, Inc. | Parison screening in a glassware forming machine |
| US4427431A (en) * | 1981-03-30 | 1984-01-24 | Owens-Illinois, Inc. | Electronic control of a glass forming machine |
| CN1377845A (en) * | 2001-03-29 | 2002-11-06 | 山东省药用玻璃股份有限公司 | Full servo line type bottle making machine |
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| CN102363551A (en) | 2012-02-29 |
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Application publication date: 20120229 Assignee: Jing Men Welltry Industries Co., Ltd. Assignor: Hubei Yage Electromechanical Co., Ltd. Contract record no.: 2014990000620 Denomination of invention: Fully automatic multi-station glass bottle making machine Granted publication date: 20130731 License type: Exclusive License Record date: 20140805 |
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