CN101891370A - Intelligent and automatic bulb-blowing machine and production process for glass lamp shade - Google Patents
Intelligent and automatic bulb-blowing machine and production process for glass lamp shade Download PDFInfo
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- CN101891370A CN101891370A CN2010102272375A CN201010227237A CN101891370A CN 101891370 A CN101891370 A CN 101891370A CN 2010102272375 A CN2010102272375 A CN 2010102272375A CN 201010227237 A CN201010227237 A CN 201010227237A CN 101891370 A CN101891370 A CN 101891370A
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Abstract
The invention belongs to the technical field of the manufacturing of facilities, relates to an intelligent and automatic bulb-blowing machine and a production process for a glass lamp shade and solves the technical problems of irrational design, poor working efficiency, high labor intensity and the like in the prior art. The intelligent and automatic bulb-blowing machine comprises a frame and a main shaft, wherein the main shaft is fixed with a turntable and connected with a driving mechanism; a plurality of rotating shafts are arranged on the turntable in a penetrating way; the lower ends of the rotating shafts are fixedly provided with thread heads respectively; the frame is provided with a plurality of heating heads below the turntable and a power mechanism; when the turntable rotates and the rotating shafts are connected with the power mechanism, the rotating shafts can rotate clockwise; a stripper mechanism is arranged on one side of the power mechanism; and when connected with the stripper mechanisms, the rotating shafts can rotate anticlockwise. The bulb-blowing machine has the advantages of: 1, rational design, simple structure, high degree of automation and high product quality; 2, high working efficiency, stable and reliable working process, and flexible and convenient operation and use; and 3, low manufacturing cost and easy implementation.
Description
Technical field
The invention belongs to the producing apparatus technical field, especially relate to a kind of intelligent muffle automatic bulb-blowing machine and muffle production technique.
Background technology
Glass producing process comprises: prepare burden, found, operation such as shaping.Shaping is that the glass metal that will melt is transformed into the solid articles with solid shape.Shaping must just can be carried out in certain temperature range, and glass at first changes plastic stage into by viscous fluid, and it is solid-state to be transformed into fragility again.Manufacturing process can be divided into artificial shaping and mechanically shape's two big classes, and wherein blowing is to put fused glass at an end of blowpipe, and blows at the other end, utilizes the rotation of glass envelope and various tool to carry out moulding, the shape that glass blowing can be become want.At present, the glasswork of lighting fields such as muffle adopts artificial forming mode usually, and labour intensity is big, temperature is high, condition is poor, efficient is low yet manually be shaped, and therefore is badly in need of a kind of device that can realize that automatization is shaped of design.
For example, Chinese patent literature discloses a kind of manufacture method [application number: 200710026999.7] of glass art lamp shade, it is characterized in that comprising the steps: one, frothing: with the blowpipe of hollow glass is picked out from glass-melting furnace and blow out a glass envelope; Two, the concave, convex surface of processed glass bubble: after blocking the import of blowpipe, glass envelope is put in the tangent line mould presses, thereby make glass envelope become the concavo-convex glass envelope of band concave and convex stripe; Three, around glass thread: the different glass of outside surface color of from glass-melting furnace, choosing a kind of and this concavo-convex glass envelope with another strip metal rod (pipe) on the surface of concavo-convex glass envelope around on the continuous spiral glass thread of multi-turn; Four, baking: toast while then will be rotate, place that glass thread does not protrude surface bonding with concavo-convex glass envelope is disconnected and to the abutting edge contraction and make the erose one by one glass salient point of abutting edge formation around the concavo-convex glass envelope of upper glass line; Five, the moulding of lampshade: the glass envelope after will toasting is put in the corresponding glass mold of pre-designed and required lampshade profile, then make the glass distending fit to the glass mold inwall, thereby form needed glass shape and surperficial color spot toward interior air blowing of blowpipe; Six, annealing: with glass shape gently abate make it with after blowpipe separates, then it put in the annealing cellar for storing things and annealing; Seven, finishing of technology lampshade: the mouthpiece place clout of removing annealing back glass shape can make this technology lampshade of belt surface color spot.Obviously, this scheme remains the artificial mode that is shaped that adopts.
In order to realize automatic production, the someone has invented a kind of halogen electric arc tube blowing machine [application number: 02277746.6], comprises fuselage, left and right chuck, clamping, transmission, self-feeding, gas supply mechanism, Flame device and servo gear.Transmission rig is by asynchronous motor, rolling linear guide, synchronous pulley, be with synchronously, big synchronous pulley, transmission shaft, ball wire bar pair, splined shaft, spline housing, little profile of tooth sprocket wheel and servomotor constitute, and adorn small synchronous pulley on the asynchronous motor output shaft, band connects big synchronously, small synchronous pulley, big synchronous pulley is contained on the transmission shaft, and transmission shaft links to each other on same straight line with splined shaft, and spline package is on splined shaft, a left side, right chuck body is contained on the spline housing, little profile of tooth sprocket wheel also is housed on the splined shaft, and servosystem is connected with ball wire bar pair, and three servomotors link to each other with three ball screws respectively, ball wire bar pair links to each other with the slide plate mounting plate that left and right sides chuck mechanism and Flame device are housed respectively, and the slide plate mounting plate is contained on the line slideway.
The somebody has invented a kind of special-shaped glassware bubbling machine [application number: 200910145001], it comprises that rotary table and worktable support, worktable is connected with the calibration fluted disc on supporting, the upset brank is connected with the calibration fluted disc by conical gear group, versatile spindle, conical gear and cooperates the formation rotation, the calibration fluted disc is provided with one section anodontia section, and anodontia section corresponding to upset brank upset back glass liquid level fixed-type process in different in nature shaping mould.Be provided with one group of calrod in the opposite sex shaping mould, be associated with conducting ring in the rotary table, calrod is anodal to be connected with conducting ring, and negative pole links to each other with rotary table.This blowing machine has been realized producing special-shaped glassware with simple glass vessel blowing machine, has improved the production unit utilization ratio, has reduced product cost.
But such scheme still exists and is difficult to workpiece is fixed and blanking, and the course of processing is difficult to control, and yield rate is the high-technology problem not.
Summary of the invention
The objective of the invention is at the problems referred to above, provide a kind of reasonable in design, simple in structure, easy handling uses, level of automation height, the intelligent muffle automatic bulb-blowing machine of superior product quality.
Another object of the present invention provides a kind of easy to implement, simple muffle production technique of processing step.
For achieving the above object, the present invention has adopted following technical proposal: this intelligent muffle automatic bulb-blowing machine, comprise frame, on frame, be provided with a main shaft, on main shaft, be fixed with rotating disk, this main shaft is connected with the driving mechanism that can drive its rotation, it is characterized in that, being equipped with some on the described rotating disk can be with respect to the turning axle of rotating disk rotation, be installed with one in the lower end of every turning axle respectively and be used to the thread head workpiece being installed and can being ventilated, be provided with on the frame be positioned at below the rotating disk several can be to being loaded on heating heads of the workpiece heating on the thread head, described frame is provided with and can be connected with turning axle or isolating actuating unit, turning axle can forward rotation when dial rotation and turning axle are connected with actuating unit, also be provided with in actuating unit one side and can be connected with turning axle or isolating hull and pulp removing machine structure, turning axle can backward rotation when turning axle is connected with the hull and pulp removing machine structure.
Actuating unit can drive thread head and rotate, thereby can easily workpiece blank be installed on the turning axle.The hull and pulp removing machine structure can drive the thread head backward rotation, thereby easily workpiece is realized taking off material.The heating head here can be laterally or vertically or vergence direction flame, thereby realize the back cover to workpiece blank, and operations such as preheating, heating.
In above-mentioned intelligent muffle automatic bulb-blowing machine, the below of described rotating disk also is provided with can be to the chuck processed of workpiece after the heating, and described chuck is arranged on the frame and between heating head and hull and pulp removing machine structure.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described actuating unit comprises ring chain and the outer rotor that is arranged on rotating disk one side and is meshed with ring chain all the time, is fixed with respectively on every turning axle and can be meshed or isolating swing pinion with described ring chain.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described hull and pulp removing machine structure comprises the reversing gear that is arranged on rotating disk one side, is installed with to be meshed or isolating counter gear with described reversing gear on turning axle.Thereby the reversing gear here can be meshed with ring chain and drive its rotation by ring chain, the drive unit that is connected with reversing gear also can be set drive its rotation.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described frame is provided with the column that is positioned at rotating disk one side, is provided with described outer rotor on column.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described reversing gear is arranged on the described column.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described turning axle periphery is provided with cooling body.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described cooling body comprises puts water cavity, and described turning axle passes puts water cavity.
In above-mentioned intelligent muffle automatic bulb-blowing machine, described turning axle is uniform distribution in a circumferential direction.
In above-mentioned intelligent muffle automatic bulb-blowing machine, the described ring chain outside is provided with and compresses gear, and this compresses gear and is meshed with ring chain.
A kind of muffle production technique is characterized in that this production technique comprises the steps:
A, material loading: when dial rotation, under the effect of actuating unit, can be rotated in the forward by the driven rotary axle, thereby workpiece blank is installed in by helicitic texture on the thread head of turning axle, can realize rotation during along with dial rotation at workpiece blank;
B, heating and back cover: by each heating head that is arranged on the rotating disk below workpiece blank is carried out preheating, and utilize the heating head of horizontal flame that workpiece blank is carried out back cover;
C, heating and moulding: the workpiece blank after continuing to utilize heating head to back cover heats, and clamps the workpiece blank of back cover then with chuck, blows to workpiece blank by thread head simultaneously, makes workpiece blank form required shape in chuck;
D, blanking: unclamp chuck, make the work-piece cools that processes, thereby under the effect of hull and pulp removing machine structure, make the turning axle backward rotation make workpiece break away from thread head, get finished product.
Compared with prior art, the advantage of this intelligent muffle automatic bulb-blowing machine and muffle production technique is: 1, reasonable in design, simple in structure, and level of automation height, superior product quality.2, high efficiency, working process is reliable and stable, manipulates flexible.3, low cost of manufacture, easy to implement.
Description of drawings
Fig. 1 is a perspective view provided by the invention.
Fig. 2 is the perspective view at another visual angle provided by the invention.
Fig. 3 is a main TV structure synoptic diagram provided by the invention.
Fig. 4 is a side-looking structural representation provided by the invention.
Among the figure, frame 1, driving mechanism 100, main shaft 2, rotating disk 3, turning axle 4, swing pinion 41, counter gear 42, thread head 5, heating head 6, actuating unit 7, ring chain 71, outer rotor 72, hull and pulp removing machine structure 8, reversing gear 81, chuck 9, column 10, put water cavity 11, compress gear 12.
Embodiment
Shown in Fig. 1-4, this intelligent muffle automatic bulb-blowing machine comprises frame 1, is provided with a main shaft 2 on frame 1, is fixed with rotating disk 3 on main shaft 2, and this main shaft 2 is connected with the driving mechanism 9 that can drive its rotation.
Being equipped with some on the rotating disk 3 can be with respect to the turning axle 4 of rotating disk 3 rotation, is installed with one in the lower end of every turning axle 4 respectively and is used to the thread head 5 workpiece being installed and can being ventilated.Turning axle 4 peripheries are provided with cooling body.Cooling body comprises puts water cavity 11, and described turning axle 4 passes puts water cavity 11.
Turning axle 4 is uniform distribution in a circumferential direction.Be provided with on the frame 1 be positioned at below the rotating disk 3 several can be to being loaded on heating heads 6 of the workpiece heating on the thread head 5.Frame 1 is provided with and can be connected or isolating actuating unit 7 with turning axle 4, when rotating disk 3 rotates and turning axle 4 turning axle 4 energy forward rotation when being connected with actuating unit 7, also be provided with and can be connected with turning axle 4 or isolating hull and pulp removing machine structure 8 in actuating unit 7 one sides, turning axle 4 can backward rotation when turning axle 4 is connected with hull and pulp removing machine structure 8.The below of rotating disk 3 also is provided with can be to the chuck 9 processed of workpiece after the heating, and chuck 9 is arranged on the frame 1 and between heating head 6 and hull and pulp removing machine structure 8.
Actuating unit 7 comprises ring chain 71 and the outer rotor 72 that is arranged on rotating disk 3 one sides and is meshed with ring chain 71 all the time.Frame 1 is provided with the column 10 that is positioned at rotating disk 3 one sides, is provided with aforementioned external teeth wheel 72 on column 10.Reversing gear 81 is arranged on the described column 10.On every turning axle 4, be fixed with respectively and can be meshed or isolating swing pinion 41 with described ring chain 71.Ring chain 71 outsides are provided with and compress gear 12, and this compresses gear 12 and is meshed with ring chain 71.
Hull and pulp removing machine structure 8 comprises the reversing gear 81 that is arranged on rotating disk 3 one sides, is installed with to be meshed or isolating counter gear 42 with described reversing gear 81 on turning axle 4.Thereby reversing gear 81 can be meshed with ring chain 71 and drive its rotation by 17 of endless chain, the drive unit that is connected with reversing gear 81 also can be set drive its rotation.
Actuating unit can drive thread head and rotate, thereby can easily workpiece blank be installed on the turning axle.The hull and pulp removing machine structure can drive the thread head backward rotation, thereby easily workpiece is realized taking off material.
The muffle production technique comprises the steps:
A, material loading: when rotating disk 3 rotates, under the effect of actuating unit 7, can be rotated in the forward by driven rotary axle 4, thereby workpiece blank is installed in by helicitic texture on the thread head 5 of turning axle 4, when workpiece blank rotates along with rotating disk 3, can realize rotation;
B, heating and back cover: carry out preheating by the 6 pairs of workpiece blanks of each heating head that are arranged on rotating disk 3 belows, and utilize 6 pairs of workpiece blanks of heating head of horizontal flame to carry out back cover;
C, heating and moulding: continue to utilize the workpiece blank behind 6 pairs of back covers of heating head to heat, clamp the workpiece blank of back cover then with chuck 9, blow to workpiece blank by thread head 5 simultaneously, make workpiece blank in chuck, form required shape;
D, blanking: unclamp chuck, make the work-piece cools that processes, thereby under the effect of hull and pulp removing machine structure 8, make turning axle 4 backward rotation make workpiece break away from thread head 5, get finished product.
Specific embodiment described herein only is that the present invention's spirit is illustrated.The technician of the technical field of the invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has used frame 1, driving mechanism 100, main shaft 2, rotating disk 3, turning axle 4, swing pinion 41, counter gear 42, thread head 5, heating head 6, actuating unit 7, ring chain 71, outer rotor 72, hull and pulp removing machine structure 8, reversing gear 81, chuck 9, column 10, puts water cavity 11, compressed terms such as gear 12 morely, do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present invention more easily; They are construed to any additional restriction all is contrary with spirit of the present invention.
Claims (10)
1. intelligent muffle automatic bulb-blowing machine, comprise frame (1), on frame (1), be provided with a main shaft (2), on main shaft (2), be fixed with rotating disk (3), this main shaft (2) is connected with the driving mechanism that can drive its rotation (100), it is characterized in that, being equipped with some on the described rotating disk (3) can be with respect to the turning axle (4) of rotating disk (3) rotation, be installed with a thread head (5) that is used to that workpiece is installed and can ventilates respectively in the lower end of every turning axle (4), be provided with several heating heads (6) that can heat that are positioned at rotating disk (3) below on the frame (1) to the workpiece that is loaded on the thread head (5), described frame (1) is provided with and can be connected with turning axle (4) or isolating actuating unit (7), when rotating disk (3) rotates and turning axle (4) and actuating unit (7) turning axle (4) energy forward rotation when being connected, also be provided with and can be connected with turning axle (4) or isolating hull and pulp removing machine structure (8) in actuating unit (7) one sides, turning axle (4) can backward rotation when being connected with hull and pulp removing machine structure (8) when turning axle (4).
2. intelligent muffle automatic bulb-blowing machine according to claim 1, it is characterized in that, the below of described rotating disk (3) also is provided with can be to the chuck (9) processed of workpiece after the heating, and described chuck (9) is arranged on frame (1) and goes up and be positioned between heating head (6) and the hull and pulp removing machine structure (8).
3. intelligent muffle automatic bulb-blowing machine according to claim 2, it is characterized in that, the outer rotor (72) that described actuating unit (7) comprises ring chain (71) and is arranged on rotating disk (3) one sides and is meshed with ring chain (71) all the time is fixed with respectively on every turning axle (4) and can be meshed with described ring chain (71) or isolating swing pinion (41).
4. intelligent muffle automatic bulb-blowing machine according to claim 3, it is characterized in that, described hull and pulp removing machine structure (8) comprises the reversing gear (81) that is arranged on rotating disk (3) one sides, is installed with to be meshed with described reversing gear (81) or isolating counter gear (42) on turning axle (4).
5. intelligent muffle automatic bulb-blowing machine according to claim 4 is characterized in that, described frame (1) is provided with the column (10) that is positioned at rotating disk (3) one sides, is provided with described outer rotor (72) on column (10); Described reversing gear (81) is arranged on the described column (10).
6. according to any described intelligent muffle automatic bulb-blowing machine among the claim 1-5, it is characterized in that described turning axle (4) periphery is provided with cooling body.
7. intelligent muffle automatic bulb-blowing machine according to claim 6 is characterized in that, described cooling body comprises puts water cavity (11), and described turning axle (4) passes puts water cavity (11).
8. intelligent muffle automatic bulb-blowing machine according to claim 7 is characterized in that described turning axle (4) is uniform distribution in a circumferential direction.
9. according to claim 3 or 4 or 5 described intelligent muffle automatic bulb-blowing machines, it is characterized in that described ring chain (71) outside is provided with and compresses gear (12), this compresses gear (12) and is meshed with ring chain (71).
10. a muffle production technique is characterized in that this production technique comprises the steps:
A, material loading: when rotating disk (3) rotates, under the effect of actuating unit (7), can be rotated in the forward by driven rotary axle (4), thereby workpiece blank is installed in by helicitic texture on the thread head (5) of turning axle (4), when workpiece blank rotates along with rotating disk (3), can realizes rotation;
B, heating and back cover: by each heating head (6) that is arranged on rotating disk (3) below workpiece blank is carried out preheating, and utilize the heating head (6) of horizontal flame that workpiece blank is carried out back cover;
C, heating and moulding: continue to utilize heating head (6) that the workpiece blank behind the back cover is heated, use chuck (9) to clamp the workpiece blank of back cover then, blow to workpiece blank by thread head (5) simultaneously, make workpiece blank in chuck, form required shape;
D, blanking: unclamp chuck, make the work-piece cools that processes, under the effect of hull and pulp removing machine structure (8), make turning axle (4) thus backward rotation makes workpiece break away from thread head (5), finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010227237.5A CN101891370B (en) | 2010-07-15 | 2010-07-15 | Intelligent and automatic bulb-blowing machine and production process for glass lamp shade |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010227237.5A CN101891370B (en) | 2010-07-15 | 2010-07-15 | Intelligent and automatic bulb-blowing machine and production process for glass lamp shade |
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| CN101891370A true CN101891370A (en) | 2010-11-24 |
| CN101891370B CN101891370B (en) | 2015-06-17 |
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| CN201010227237.5A Active CN101891370B (en) | 2010-07-15 | 2010-07-15 | Intelligent and automatic bulb-blowing machine and production process for glass lamp shade |
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Cited By (3)
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| CN106270677A (en) * | 2016-08-31 | 2017-01-04 | 天津市开源第三阀门有限公司 | A kind of valve connects and automatically processes blanking device |
| CN109081566A (en) * | 2018-09-13 | 2018-12-25 | 杨其川 | Full-automatic glass shell machine |
| CN115557672A (en) * | 2022-09-30 | 2023-01-03 | 重庆市远铃玻璃有限公司 | Cake pressing type bubble blowing machine and special-shaped glass product blowing process |
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| CN115557672A (en) * | 2022-09-30 | 2023-01-03 | 重庆市远铃玻璃有限公司 | Cake pressing type bubble blowing machine and special-shaped glass product blowing process |
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| CN101891370B (en) | 2015-06-17 |
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