CN201873606U - System for producing glass bottle pot by blow process - Google Patents
System for producing glass bottle pot by blow process Download PDFInfo
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- CN201873606U CN201873606U CN2010206053067U CN201020605306U CN201873606U CN 201873606 U CN201873606 U CN 201873606U CN 2010206053067 U CN2010206053067 U CN 2010206053067U CN 201020605306 U CN201020605306 U CN 201020605306U CN 201873606 U CN201873606 U CN 201873606U
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- 239000011521 glass Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000007664 blowing Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 3
- 230000001105 regulatory effect Effects 0.000 claims 2
- 239000002184 metal Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 16
- 238000002844 melting Methods 0.000 abstract description 11
- 230000008018 melting Effects 0.000 abstract description 11
- 239000004615 ingredient Substances 0.000 abstract description 4
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 10
- 238000000071 blow moulding Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000006060 molten glass Substances 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 235000021109 kimchi Nutrition 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Containers Having Bodies Formed In One Piece (AREA)
Abstract
本实用新型公开了一种采用压吹法生产玻璃瓶罐的系统,其特征在于:该系统包括煤气发生炉、热换室、对玻璃配料进行溶化的玻璃溶化池、雏形模压机以及成型模吹压机。本实用新型所述的系统生产该类制品时将口部与瓶体雏形压制后采用空气压缩吹制成型,其产品口部尺寸相对整齐划一,在瓶颈处有一口部的合缝线,解决了传统方法人工吹制成型时口部尺寸较随意的缺点。
The utility model discloses a system for producing glass bottles and jars by adopting a pressure blowing method, which is characterized in that the system includes a gas generator, a heat exchange chamber, a glass melting pool for melting glass ingredients, a prototype molding machine and a forming mold blower. press. When the system described in the utility model produces this type of product, the mouth and the bottle body prototype are pressed and then blown into shape by air compression. It overcomes the shortcomings of the random size of the mouth when the traditional method is artificially blown.
Description
技术领域technical field
本实用新型涉及一种生产玻璃瓶罐的装置,具体涉及一种采用压吹法生产玻璃瓶罐的系统。The utility model relates to a device for producing glass bottles and cans, in particular to a system for producing glass bottles and cans by a pressure blowing method.
背景技术Background technique
玻璃是熔融、冷却固化的非结晶无机物,具有非常可贵的特性,透明、坚硬,具有良好的耐腐蚀、耐热特性,能够用多种成形和加工方法制成各种形状和大小的制品。可以通过调整化学组成改变其性质,以便适应不同的使用要求,因此获得了极其广泛的应用,比如食品工业、化学工业、生活用品领域。 Glass is a non-crystalline inorganic substance that melts, cools and solidifies. It has very valuable properties, such as transparency, hardness, good corrosion resistance and heat resistance, and can be made into products of various shapes and sizes by various forming and processing methods. Its properties can be changed by adjusting the chemical composition in order to adapt to different use requirements, so it has been widely used, such as food industry, chemical industry, and daily necessities.
然而在玻璃瓶罐制造中,生产大型玻璃瓶罐一般采用“人工吹制成型”的方法,特别是在4000毫升及以上的大酒缸,以及3000毫升以上的泡菜罐等产品的生产,均采用“人工吹制成型”,而采用此法人工劳动强度极大,产品质量也不易控制,故生产批量低,且传统方法成型的产品存在着口部尺寸较随意的缺点。故本实用新型在次提供一种用于采用压吹法生产玻璃瓶罐的系统。However, in the manufacture of glass bottles and jars, the method of "artificial blow molding" is generally used to produce large glass bottles and jars, especially in the production of large wine tanks of 4000 ml and above, and kimchi jars of 3000 ml or more. "Manual blow molding" is adopted, but the labor intensity of this method is extremely high, and the product quality is not easy to control, so the production batch is low, and the products formed by the traditional method have the disadvantage of relatively random mouth size. Therefore, the utility model provides a system for producing glass bottles and jars by pressure blowing method.
实用新型内容Utility model content
本实用新型所要解决的技术问题是如何提供一种采用压吹法生产玻璃瓶罐的系统,解决传统方法成型的产品存在着口部尺寸较随意的缺点。The technical problem to be solved by the utility model is how to provide a system for producing glass bottles and cans by the pressure-blowing method, so as to solve the disadvantage that the mouth size of the products formed by the traditional method is relatively random.
本实用新型所提出的技术问题是这样解决的:构造一种采用压吹法生产玻璃瓶罐的系统,其特征在于:该装置包括煤气发生炉、热换室、对玻璃配料进行溶化的玻璃溶化池、雏形模压机以及成型模吹压机,其中玻璃溶化池出口经供料道再外接供料机,供料机通过分料气缸、套料管将玻璃液接通到雏形模压机,雏形模压机的组成包括有接料漏斗,接料漏斗安装在接料支架上,螺纹中心轴外有用调节螺母进行调节的活动轴套,螺纹中心轴下端通过中心轴连接盘设置在雏形机架上,还包括在螺纹中心轴一边的气缸,气缸设置在气缸支架上,下端为气缸轴,其中成型模吹压机的构成有中心轴螺纹杆,中心轴螺纹杆外为用调节螺母进行调节的活动轴套,所述中心轴螺纹杆下端为成型模转盘,所述转盘通过轴承支架设置在成型机的机架上,其中在中心轴螺纹杆一边还有压缩空气管,压缩空气管固定在吹气支架上,压缩空气管下端为吹气头,吹气支架上设有可控制压缩空气管的手柄。The technical problem proposed by the utility model is solved by constructing a system for producing glass bottles and cans by pressure blowing method, which is characterized in that: the device includes a gas generator, a heat exchange chamber, and a glass melting device for melting glass ingredients. Pool, prototype molding machine and forming mold blowing machine, in which the outlet of the glass melting pool is connected to the feeder through the feeding channel, and the feeder connects the glass liquid to the prototype molding machine through the material distribution cylinder and sleeve tube, and the prototype molding The composition of the machine includes a material receiving funnel, which is installed on the material receiving bracket, and the movable bushing outside the threaded central shaft is adjusted by an adjusting nut. The lower end of the threaded central shaft is set on the prototype frame through the central shaft connecting plate, and It includes a cylinder on one side of the threaded central axis. The cylinder is set on the cylinder bracket, and the lower end is the cylinder shaft. The forming mold blowing machine is composed of a central axis threaded rod, and the outer part of the central axis threaded rod is a movable sleeve that is adjusted by an adjusting nut. , the lower end of the threaded rod of the central axis is a molding die turntable, and the turntable is set on the frame of the molding machine through a bearing bracket, wherein there is a compressed air pipe on one side of the threaded rod of the central shaft, and the compressed air pipe is fixed on the blowing support , the lower end of the compressed air tube is a blowing head, and the blowing bracket is provided with a handle that can control the compressed air tube.
本实用新型的有益效果为:本实用新型所述的系统生产该类制品时将口部与瓶体雏形压制后采用空气压缩吹制成型,其产品口部尺寸相对整齐划一,在瓶颈处有一口部的合缝线,解决了传统方法人工吹制成型时口部尺寸较随意的缺点。The beneficial effects of the utility model are: when the system described in the utility model produces such products, the mouth and the bottle prototype are pressed and then blown into shape by air compression. The size of the mouth of the product is relatively uniform, and there are The stitching line at the mouth solves the disadvantage of the random size of the mouth when the traditional method is artificially blown.
附图说明Description of drawings
图1是本实用新型所提供的所述系统的结构示意图。Fig. 1 is a schematic structural diagram of the system provided by the utility model.
图2是雏形模压机结构示意图。Fig. 2 is a structural schematic diagram of the prototype molding machine.
图3是成型模吹压机结构示意图。Fig. 3 is a structural schematic diagram of the molding die blowing press.
其中,1、煤气发生炉,2、热换室、3、玻璃溶化池3,4、雏形模压机,4.1、接料漏斗,4.2、接料支架,4.3、螺纹中心轴, 4.4、活动轴套,4.5、中心轴连接盘,4.6、雏形机架,4.7、气缸,4.8、气缸支架,4.9、气缸轴,4.10、雏形模,5、成型模吹压机,5.1、中心轴螺纹杆,5.2、活动轴套,5.3、成型模转盘,5.4、轴承支架,5.5、成型机机架,5.6、压缩空气管,5.7、吹气支架,5.8、吹气头,5.9、成型模,5.10、手柄,5.11、弹簧,6、供料道,7、供料机,8、分料气缸,9、套料管。Among them, 1. Gas generator, 2. Heat exchange chamber, 3. Glass melting tank 3, 4. Prototype molding machine, 4.1. Material receiving funnel, 4.2. Material receiving bracket, 4.3. Threaded central shaft, 4.4. Movable bushing , 4.5, central axis connection plate, 4.6, prototype frame, 4.7, cylinder, 4.8, cylinder support, 4.9, cylinder shaft, 4.10, prototype mold, 5, forming mold blowing machine, 5.1, central axis threaded rod, 5.2, Movable bushing, 5.3, forming mold turntable, 5.4, bearing bracket, 5.5, forming machine frame, 5.6, compressed air pipe, 5.7, blowing support, 5.8, blowing head, 5.9, forming mold, 5.10, handle, 5.11 , Spring, 6, feeding channel, 7, feeding machine, 8, distribution cylinder, 9, casing tube.
具体实施方式Detailed ways
下面对本实用新型做进一步的说明。The utility model is described further below.
如图1—3所示,图1是本实用新型所提供的所述系统的结构示意图,该系统包括煤气发生炉1、热换室2、对玻璃配料进行溶化的玻璃溶化池3、雏形模压机4以及成型模吹压机5。As shown in Figures 1-3, Figure 1 is a schematic structural view of the system provided by the utility model, the system includes a gas generator 1, a heat exchange chamber 2, a glass melting tank 3 for melting glass ingredients, and a prototype molding Machine 4 and forming
其中玻璃溶化池3出口经供料道6再外接供料机7,供料道6温度控制在1400℃±20℃,使其温度下降。供料机7通过分料气缸8、套料管9将玻璃液接通到雏形模压机4,分料气缸8的作用在于使其玻璃液均匀分料。如图2所示:雏形模压机4包括有接料漏斗4.1,接料漏斗4.1设置在接料支架4.2上,用接料支架4.2固定住接料漏斗4.1,方便接料漏斗4.1接料。螺纹中心轴4.3外有用调节螺母进行调节的活动轴套4.4,螺纹中心轴4.3下端通过中心轴连接盘4.5设置在雏形机架4.6上,方便活动操作。还包括设置在螺纹中心轴4.3一边的气缸4.7,为冲压气缸,起冲压作用。气缸支架4.8支撑气缸4.7,其下端为气缸轴4.9,可接冲头,冲头根据模型大小冲压雏形。如图3所示:成型模吹压机5包括有中心轴螺纹杆5.1,中心轴螺纹杆5.1外为应用调节螺母调节的活动轴套5.2,中心轴螺纹杆5.1下端为成型模转盘5.3,所述转盘5.3通过轴承支架5.4固定在成型机机架5.5上,其中在中心轴螺纹杆5.1一边有压缩空气管5.6,压缩空气管5.6固定在吹气支架5.7上,压缩空气管5.6下端为吹气头5.8,吹气支架5.7一边为可控制压缩空气管5.6的手柄5.10。Wherein the outlet of the glass melting tank 3 is connected to the feeder 7 through the
首先供料机7通过套料管9把制瓶所需的玻璃液输送至接料料斗4.1使其进入雏形模压机4,然后通过转动气缸4.7,通过控制压缩空气使其活塞向下驱动,气缸轴4.9可接为冲头,根据模具冲压瓶罐雏形,即初形。通过人工转送到成型模吹压机5内,吹气头5.8对准口部,通过向下压手柄5.10在弹簧5.11作用下使吹气头5.8内的压缩空气将压制的口部与瓶体雏形吹气成型,即进一步吹制成型。采用本实用新型所述的系统的操作方法为,First, the feeder 7 transports the glass liquid required for bottle making to the receiving hopper 4.1 through the casing tube 9 to make it enter the prototype molding machine 4, and then by rotating the cylinder 4.7, the piston is driven downward by controlling the compressed air, and the cylinder Axle 4.9 can be connected as a punch, and punches the prototype of the bottle and can according to the mold, that is, the initial shape. Manually transferred to the forming
A、将玻璃配料投入玻璃溶化池溶化成玻璃液,溶化温度为1480℃—1510℃,1—4小时;A. Put the glass ingredients into the glass melting tank to melt into glass liquid, the melting temperature is 1480°C-1510°C, 1-4 hours;
B、所述玻璃液经供料道6温度控制在1400℃±20℃进行冷却,供料道6出来之后输送供料机7,由供料机7通过分料汽缸8以及套料管9将玻璃液投到雏形模压机4中进行瓶罐压制雏形,供料机7和套料管9的冷却段温度为1200℃±20℃,B. The temperature of the molten glass is controlled at 1400°C ± 20°C through the
C、将压制口部连同雏形移入成型模压机5中,操作温度在900—1150℃,采用压缩空气将压制雏形吹制成成品,C. Move the compressed mouth and the prototype into the forming
D、取出制品送上输送机进入退火炉,退火温度控制在550±10℃,退火炉完成之后进行包装检验。D. Take out the product and send it to the conveyor to enter the annealing furnace. The annealing temperature is controlled at 550±10°C, and the packaging inspection is carried out after the annealing furnace is completed.
按照上述方法也可以泡菜罐等产品,当生产的泡菜罐产品的存水盘为实心制品,便于清洁,故解决了人工吹制成型生产的泡菜罐其存水盘为双层系空心易污,清洁困难的问题。According to the above method, products such as pickle jars can also be produced. When the water storage tray of the produced pickle jar product is a solid product, it is easy to clean, so it solves the problem that the water storage tray of the kimchi jar produced by artificial blow molding is double-layered, hollow and easy to dirty. , cleaning difficult problems.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112851084A (en) * | 2021-03-25 | 2021-05-28 | 重庆健力玻璃制品有限公司 | Machine-made jazz mouth glassware and preparation method thereof |
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CN112851084A (en) * | 2021-03-25 | 2021-05-28 | 重庆健力玻璃制品有限公司 | Machine-made jazz mouth glassware and preparation method thereof |
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Granted publication date: 20110622 Termination date: 20131115 |