CN102010117B - Method and system for producing glass bottle by adopting blow process - Google Patents
Method and system for producing glass bottle by adopting blow process Download PDFInfo
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- CN102010117B CN102010117B CN2010105427772A CN201010542777A CN102010117B CN 102010117 B CN102010117 B CN 102010117B CN 2010105427772 A CN2010105427772 A CN 2010105427772A CN 201010542777 A CN201010542777 A CN 201010542777A CN 102010117 B CN102010117 B CN 102010117B
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Abstract
The invention discloses a method for producing a glass bottle by adopting a blow process. The invention is characterized in that the method comprises the followings steps: A, glass ingredients are added into a glass dissolution tank to be dissolved into glass metal; B, the glass metal is added into a blank moulding press to be pressed into a blank by virtue of a feeding channel, a feeding machine, a dividing cylinder and a jacking pipe; C, the pressed mouth and the blank are moved into a forming moulding press, and compressed air is adopted to blow the blank into the finished product; and D, the product is taken out and placed on a conveyer to be conveyed into an annealing furnace, annealing is carried out at the temperature controlled to be 550+/-10 DEG C, and packing inspection is carried out after annealing. In the invention, the mouth and the bottle blank are pressed and the compressed air is adopted for blowing and moulding when the products are produced, the measurements of the mouths of the products are relatively uniform, a joint line of the mouth is arranged at a bottle neck, and the defect that the measurement of the mouth is optional when in blowing and moulding in the traditional method is overcome.
Description
Technical field
The present invention relates to a kind of method of producing glass bottle and jar, be specifically related to a kind of method of press-and-blow process production glass bottle and jar and system of application of adopting.
Background technology
Glass is the noncrystalline inorganics of fusion, cooling curing, has very valuable characteristic, and is transparent, hard, has good corrosion-resistant, heat-resistant quality, and enough multiple shapings of ability and working method are processed the goods of different shape and size.Can change its character through the adjustment chemical constitution,, therefore obtain to use extremely widely, such as foodstuffs industry, chemical industry, daily necessities field so that adapt to different request for utilizations.
Yet in glass bottle and jar is made, produce the method that the large glass Bottle & Can generally adopts " manual blowing moulding ", particularly at 4000 milliliters and above big wine jar; And the production of the products such as pickles jar more than 3000 milliliters; All adopt " manual blowing moulding ", and adopt this legal person worker's labour intensity very big, quality product is also wayward; So production lot is low, and the product of traditional method moulding exists the more random shortcoming of finish dimensional.
Summary of the invention
Technical problem to be solved by this invention is how a kind of method that adopts press-and-blow process to produce glass bottle and jar is provided, and the product that solves the traditional method moulding exists the more random shortcoming of finish dimensional.Be specially a kind of method that adopts press-and-blow process to produce glass bottle and jar, it is characterized in that: carry out in such a way:
A, preparing glass charge is dropped into the glass molten pool dissolve into glass metal, melting temperature is 1480 ℃-1510 ℃, got final product in 1-4 hours,
B, glass metal are controlled at 1400 ℃ ± 20 ℃ through the supply channel temperature and cool off; After coming out, carries supply channel feeding machine; Glass metal is thrown in the blocker press through sub-material cylinder and jacking pipe by feeding machine; Carry out the blank compacting in the blocker press, the cooling section temperature of feeding machine and jacking pipe is 1200 ℃ ± 20 ℃
C, the oral area of compacting is moved in the shaping mould blow pressure machine together with blank, temperature operation adopts pressurized air that blank is blow molded into finished product at 900-1150 ℃,
D, taking-up goods are served transfer roller and are got into lehre, and annealing temperature is controlled at 550 ± 10 ℃, carry out package test after lehre is accomplished.
A kind of application system for carrying out said process is characterized in that: this system comprises glass molten pool, blocker press and the shaping mould blow pressure machine that producer gas generator, heat are changed the chamber, preparing glass charge is dissolved, and wherein the outlet of glass molten pool is through the external again feeding machine of supply channel; Feeding machine is switched to the blocker press through sub-material cylinder, jacking pipe with glass metal; The composition of blocker press includes the funnel that connects material, and the funnel that connects material is installed on the support that connects material, the movable axle sleeve that the outer useful setting nut of thread center's axle is regulated; Thread center axle lower end is arranged on the blank frame through the hub terminal pad; Also be included in thread center's axle cylinder on one side, cylinder is arranged on the cylinder support, and the lower end is a cylinder axis; Wherein shaping mould blow pressure machine constitutes the central axle threads bar; The central axle threads bar is the movable axle sleeve for regulating with setting nut outward, and said central axle threads bar lower end is the shaping mould rotating disk, and said rotating disk is arranged on the frame of shaper through the support of bearing; Wherein also has compressed air pipe on one side at the central axle threads bar; Compressed air pipe is fixed on the air blowing support, and the compressed air pipe lower end is a blow head, and the air blowing support is provided with the handle of may command compressed air pipe.
Beneficial effect of the present invention is: when the present invention produces this based article oral area and bottle blank compacting back are adopted air compression blow molding; Its product finish dimensional is uniform relatively; In neck the bad mold joint of one oral area, the more random shortcoming of finish dimensional when having solved the moulding of traditional method manual blowing are arranged.
Description of drawings
Fig. 1 is the structural representation of said system provided by the present invention.
Fig. 2 is a blocker press structure synoptic diagram.
Fig. 3 is a shaping mould blow pressure machine structural representation.
Wherein, 1, producer gas generator, 2, heat changes chamber, 3, glass molten pool 3,4, blocker press, 4.1, funnel connects material; 4.2, the support that connects material, 4.3, thread center's axle, 4.4, movable axle sleeve, 4.5, the hub terminal pad, 4.6, the blank frame; 4.7, cylinder, 4.8, the cylinder support, 4.9, cylinder axis, 4.10, blocker, 5, shaping mould blow pressure machine; 5.1, the central axle threads bar, 5.2, movable axle sleeve, 5.3, the shaping mould rotating disk, 5.4, the support of bearing, 5.5, the shaper frame; 5.6, compressed air pipe, 5.7, the air blowing support, 5.8, blow head, 5.9, shaping mould, 5.10, handle; 5.11, spring, 6, supply channel, 7, feeding machine, 8, the sub-material cylinder, 9, the jacking pipe.
Embodiment
Do further explanation in the face of the present invention down.
The present invention provides a kind of method that adopts press-and-blow process to produce glass bottle and jar; Its purpose is that the product that solves the traditional technology moulding exists the more random shortcoming of finish dimensional; Improvements so of the present invention are to carry out in two steps; What carry out at first earlier is the preliminary big figure modelling of Bottle & Can, i.e. blank compacting, and the back moves in the shaping mould and is blow molded into finished product again.Its concrete operations are carried out in such a way:
A, preparing glass charge is dropped into the glass molten pool dissolve into glass metal, melting temperature is 1480 ℃-1510 ℃, 1-4 hours,
B, glass metal are controlled at 1400 ℃ ± 20 ℃ through supply channel 6 temperature and cool off; After coming out, carries supply channel 6 feeding machine 7; Glass metal is thrown in the blocker press 4 through sub-material cylinder 8 and jacking pipe 9 by feeding machine 7; Carry out pressing blank in the blocker press 4, the cooling section temperature of feeding machine 7 and jacking pipe 9 is 1200 ℃ ± 20 ℃
C, owing to only formed the general structure of products such as Bottle & Can after the blank operation; So further operate in addition, therefore will suppress oral area and move in the shaping mould blow pressure machine 5 together with blank, service temperature is at 900-1150 ℃; Adopt pressurized air that the blank of compacting is blow molded into finished product
D, taking-up goods are served transfer roller and are got into lehre, and annealing temperature is controlled at 550 ± 10 ℃, carry out package test after lehre is accomplished.
Shown in Fig. 1-3, Fig. 1 is the structural representation of said system provided by the present invention, and this system comprises glass molten pool 3, blocker press 4 and the shaping mould blow pressure machine 5 that producer gas generator 1, heat are changed chamber 2, preparing glass charge is dissolved.
Wherein 3 outlets of glass molten pool are through the external again feeding machine 7 of supply channel 6, and supply channel 6 temperature are controlled at 1400 ℃ ± 20 ℃, and its temperature is descended.Feeding machine 7 is switched to blocker press 4 through sub-material cylinder 8, jacking pipe 9 with glass metal, and the effect of sub-material cylinder 8 is to make the even sub-material of its glass metal.As shown in Figure 2: blocker press 4 includes the funnel 4.1 that connects material, and the funnel 4.1 that connects material is arranged on the support 4.2 that connects material, and fixes the funnel 4.1 that connects material with the support 4.2 that connects material, and the funnel 4.1 that conveniently connects material connects material.The movable axle sleeve 4.4 that thread center's axle 4.3 outer useful setting nuts are regulated, thread center's axle 4.3 lower ends are arranged on the blank frame 4.6 through hub terminal pad 4.5, the portable propelling operation.Also comprise being arranged on thread center's axle 4.3 cylinder 4.7 on one side, be stamping cylinder, play the punching press effect.Cylinder support 4.8 supports cylinder 4.7, and its lower end is a cylinder axis 4.9, can connect drift, and drift is according to model size punching press blank.As shown in Figure 3: shaping mould blow pressure machine 5 includes central axle threads bar 5.1; Central axle threads bar 5.1 is outer for using the movable axle sleeve 5.2 that setting nut is regulated; Central axle threads bar 5.1 lower ends are shaping mould rotating disk 5.3; Said rotating disk 5.3 is fixed on the shaper frame 5.5 through the support of bearing 5.4, Yi Bian wherein at central axle threads bar 5.1 compressed air pipe 5.6 is arranged, compressed air pipe 5.6 is fixed on the air blowing support 5.7; Compressed air pipe 5.6 lower ends are blow head 5.8, Yi Bian air blowing support 5.7 is the handle 5.10 of may command compressed air pipe 5.6.
At first feeding machine 7 is delivered to the hopper 4.1 that connects material to the required glass metal of system bottle through jacking pipe 9 and makes its entering blocker press 4; Then through rotation cylinder 4.7; Through control pressurized air its piston is driven downwards, cylinder axis 4.9 can connect and be drift, according to die stamping Bottle & Can blank; I.e. shape, employing " pressure " at this moment just.Be transferred in the shaping mould blow pressure machine 5 through manual work; Blow head 5.8 is aimed at oral area; Through to press down handle 5.10 under the mating reaction of spring 5.11 and air blowing support 5.7, make in the blow head 5.8 pressurized air with the compacting the further blowing moulding of blank; Be further blow molding, " blowing " that adopt this moment.
According to the method described above also can the pickles jar etc. product, when the water-storing tray of the pickles jar product of producing is a solid article, be convenient to cleaning, be that bilayer is hollow easy dirt so solved its water-storing tray of pickles jar that the manual blowing moulding produces, the problem that cleaning is difficult.
Claims (2)
1. method that adopts press-and-blow process to produce glass bottle and jar is characterized in that: carry out in such a way:
A, preparing glass charge is dropped into the glass molten pool dissolve into glass metal, melting temperature is 1480 ℃-1510 ℃, 1-4 hours,
B, glass metal are controlled at 1400 ℃ ± 20 ℃ through supply channel (6) temperature and cool off; After coming out, carries supply channel (6) feeding machine (7); Glass metal is thrown in the blocker press (4) through sub-material cylinder (8) and jacking pipe (9) by feeding machine (7); Carry out the blank compacting in the blocker press (4), the cooling section temperature of feeding machine (7) and jacking pipe (9) is 1200 ℃ ± 20 ℃
C, pressing blank is moved in the shaping mould blow pressure machine (5), temperature operation adopts pressurized air that blank is blow molded into finished product at 900-1150 ℃,
D, taking-up goods are served transfer roller and are got into lehre, and annealing temperature is controlled at 550 ± 10 ℃, carry out package test after lehre is accomplished.
2. an application rights requires the system of 1 described method; It is characterized in that: this system comprises glass molten pool (3), blocker press (4) and the shaping mould blow pressure machine (5) that producer gas generator (1), heat are changed chamber (2), preparing glass charge is dissolved; Wherein glass molten pool (3) outlet is through the external again feeding machine of supply channel (6) (7); Feeding machine (7) is switched to blocker press (4) through sub-material cylinder (8), jacking pipe (9) with glass metal; The composition of blocker press (4) includes the funnel that connects material (4.1), and the funnel that connects material (4.1) is installed on the support that connects material (4.2), the movable axle sleeve (4.4) that the outer useful setting nut of thread center's axle (4.3) is regulated; Thread center's axle (4.3) lower end is arranged on the blank frame (4.6) through hub terminal pad (4.5); Also be included in thread center's axle (4.3) cylinder (4.7) on one side, cylinder (4.7) is arranged on the cylinder support (4.8), and the lower end is cylinder axis (4.9); Wherein shaping mould blow pressure machine (5) constitutes central axle threads bar (5.1); The outer movable axle sleeve (5.2) of central axle threads bar (5.1) for regulating with setting nut, said central axle threads bar (5.1) lower end is shaping mould rotating disk (5.3), said rotating disk (5.3) is arranged on the frame (5.5) of shaper through the support of bearing (5.4); Wherein also has compressed air pipe (5.6) on one side at central axle threads bar (5.1); Compressed air pipe (5.6) is fixed on the air blowing support (5.7), and compressed air pipe (5.6) lower end is blow head (5.8), and air blowing support (5.7) is provided with the handle (5.10) of may command compressed air pipe (5.6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105427772A CN102010117B (en) | 2010-11-15 | 2010-11-15 | Method and system for producing glass bottle by adopting blow process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105427772A CN102010117B (en) | 2010-11-15 | 2010-11-15 | Method and system for producing glass bottle by adopting blow process |
Publications (2)
| Publication Number | Publication Date |
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| CN102010117A CN102010117A (en) | 2011-04-13 |
| CN102010117B true CN102010117B (en) | 2012-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105427772A Expired - Fee Related CN102010117B (en) | 2010-11-15 | 2010-11-15 | Method and system for producing glass bottle by adopting blow process |
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| CN (1) | CN102010117B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106830662A (en) * | 2016-12-25 | 2017-06-13 | 重庆天和玻璃有限公司 | Vial post forming making-up air device |
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|---|---|---|---|---|
| CN102249517B (en) * | 2011-05-31 | 2015-10-21 | 周玉春 | The production method of a blow molding hard glass fishing lamp cell-shell |
| CN102320717B (en) * | 2011-08-25 | 2013-04-10 | 熊杰 | Molding equipment for glass pickle-jar cover |
| CN102503081A (en) * | 2011-09-23 | 2012-06-20 | 杭州爱佳玻璃制品有限公司 | Production method for automatically machining borosilicate glass series feeding bottles |
| CN106542719B (en) * | 2016-11-04 | 2018-11-27 | 重庆兴宝兴玻璃制品有限公司 | A kind of glass moulding process |
| CN106630555A (en) * | 2016-11-19 | 2017-05-10 | 佛山森泰机械模具有限公司 | Dual-purpose blowing-pressing kettle machine |
| CN106698901B (en) * | 2016-12-07 | 2019-02-26 | 重庆市三星精艺玻璃股份有限公司 | Glass processing technology using pressure blowing |
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| CN109368991B (en) * | 2018-11-20 | 2021-04-13 | 重庆星源玻璃器皿有限责任公司 | Production process of juice glass |
| CN112429960B (en) * | 2020-08-17 | 2022-10-28 | 齐鲁工业大学 | A kind of nesting production of lightweight glass products and preparation method thereof |
| CN112194344A (en) * | 2020-10-09 | 2021-01-08 | 重庆晶渝玻璃有限公司 | Blow molding process method for decanter machine |
| CN112694242A (en) * | 2021-02-03 | 2021-04-23 | 佛山市粤玻实业有限公司 | Small-opening blowing-pressing production process of special-shaped bottle |
| CN112851084A (en) * | 2021-03-25 | 2021-05-28 | 重庆健力玻璃制品有限公司 | Machine-made jazz mouth glassware and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4276073A (en) * | 1980-01-17 | 1981-06-30 | Ruth B. Northup | Method of forming glass bottles |
| EP0039490A1 (en) * | 1980-05-06 | 1981-11-11 | F.X. Nachtmann Bleikristallwerke GmbH | Method of mechanically making flashed glass |
| CN1377845A (en) * | 2001-03-29 | 2002-11-06 | 山东省药用玻璃股份有限公司 | Full servo line type bottle making machine |
| CN1552647A (en) * | 2003-05-26 | 2004-12-08 | 上海高雅玻璃有限公司 | Special-process glass bottle and producing method thereof |
| CN1990400A (en) * | 2005-12-27 | 2007-07-04 | 南通威明精工机械有限公司 | Glassware forming method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4888040A (en) * | 1989-03-28 | 1989-12-19 | Emhart Industries, Inc. | Neck ring/plunger assembly for a glassware forming machine |
-
2010
- 2010-11-15 CN CN2010105427772A patent/CN102010117B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4276073A (en) * | 1980-01-17 | 1981-06-30 | Ruth B. Northup | Method of forming glass bottles |
| EP0039490A1 (en) * | 1980-05-06 | 1981-11-11 | F.X. Nachtmann Bleikristallwerke GmbH | Method of mechanically making flashed glass |
| CN1377845A (en) * | 2001-03-29 | 2002-11-06 | 山东省药用玻璃股份有限公司 | Full servo line type bottle making machine |
| CN1552647A (en) * | 2003-05-26 | 2004-12-08 | 上海高雅玻璃有限公司 | Special-process glass bottle and producing method thereof |
| CN1990400A (en) * | 2005-12-27 | 2007-07-04 | 南通威明精工机械有限公司 | Glassware forming method |
Non-Patent Citations (1)
| Title |
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| JP平2-255540A 1990.10.16 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106830662A (en) * | 2016-12-25 | 2017-06-13 | 重庆天和玻璃有限公司 | Vial post forming making-up air device |
| CN106830662B (en) * | 2016-12-25 | 2019-06-07 | 重庆重玻节能玻璃有限公司 | Vial post forming making-up air device |
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| CN102010117A (en) | 2011-04-13 |
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