CN1756581A - 水处理系统用的可移走的盖板组合件 - Google Patents
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Abstract
本发明提供一种水处理系统用的盖板组合件(500)，该组合件能容易而迅速地固定到水处理系统的盖板组合件上并从其上卸下。本发明的盖板组合件(500)提供一个连结在其上能利用机械效益的筒柄(600)。
Description
技术领域
本发明涉及住家和办公室过滤水中污染物用并设有一个或多个过滤器隔层的水处理系统使用的一种可移走的盖板组合件。
参考引用文件
本发明按照35 USC§119(e)请求对2002.02.19提出申请的序号为60/357,908的题为“水处理系统使用站”的美国临时专利拥有优先权。
本申请整个参考引用题为“具有感应耦合镇流器的水处理系统”的美国专利6,436,299号，题为“水处理系统的使用站”的美国专利6,245,229号，和题为“水过滤器筒”的美国专利5,344,558号。
背景技术
本发明要减少或克服与以前的水处理系统(WTS)单元的住家或办公室使用站有关的一些问题。这种WTS单元通常包括一个过滤器，用来去除水中的污染物，或一个电磁辐射源如紫外灯(UV灯)用来杀死水中的细菌或使它失活。过滤器或UV灯被封闭在流体处理室内。通常这种流体处理室设有可移走的盖板以便在WTS操作时防止流体从室内溅出，并使用户能够接近过滤器或UV灯。
许多WTS单元遇到的第一个问题是流体处理室的盖板难于装卸，特别是当盖板依靠螺纹连接和O形环密封时更是如此。这种盖板与流体处理室结合构成封闭的压力容器，在WTS操作时其内安置着过滤器或UV灯。过滤器的直径通常较大以便增加过滤器的容量和预期寿命。类似地，流体处理室和室盖板的直径也必须较大以便容纳过滤器。较大的直径在室和室盖板之间造成较大的接触表面，需用较大的力才能使盖板从流体处理室上移走。
某些过滤器只需一年更换一次，以致O形环长时间被压缩在流体处理室和盖板之间。在这时间内O形环材料会粘结或沉陷在邻接的密封表面上。因此在移走盖板时需要有很大的分解力才能克服这种沉陷。
过滤器的盖板和流体处理室通常都由塑料制成，在它们之间的传统的螺纹连接常会“焊接”在一起，这个现象被称为咬住。这个“焊接”作用部分是由于过滤器的更换期长，同时也由于WTS单元是在湿润而温暖的环境下操作。
某些WTS单元包括有UV(紫外)灯用来杀死要被处理的水内的细菌。这种UV灯通常都连续操作。在水还没有通过WTS单元运行足够多的时间如过夜时，从UV灯和其他电路产生的热会在内部积聚起来并将存储在流体处理室内的水的温度提高。这样造成的升高的温度会使塑料蠕变并使盖板和处理室的螺纹连接“焊接”在一起，或使O形环沉陷到邻接的表面内。可能需要相当大的力才能将螺纹间的“焊接”或O形环的沉陷分裂开而将盖板从处理室上释放出来。这种型式的过滤器盖板的一例曾在美国专利6,120,691号中公开过。
另外，某些WTS单元使用以卡口安装的流体处理室盖板。这种安装型式存在的问题是，为了将盖板安装到流体处理室上，盖板必须准确地对准WTS流体处理隔开。而且即使使用卡口安装，在盖板O形环密封件和流体处理壳体之间仍有相当大的接头接触面积。同样，可能需要相当大的力才能使长久连续在一起的盖板从流本处理室上分离。这种型式的盖板的一例在美国专利5,344,558号中公开过，其主要内容被本文参考引用。
最后，某些WTS单元依靠凸轮装置，在盖板上设有带凸轮的水平锁紧叶片，而在流体处理室上设有相应的凹槽。可以使用一个装有杆系和凸轮的提升手柄在操作WTS时使锁紧叶片伸入到室上相应的凹槽内，并可用来使锁紧叶片退回而将盖板移走以便接近过滤器。这种型式的盖板组合件需要较复杂的杆系和流体处理室的设计以资在盖板和流体处理室之间实际密封。这种型式的盖板机构在美国专利6,245,229号中示出，其内容被本文完整地参考引用。
本发明包括的设计和特点可以克服或至少减少上面列出的以前的水处理系统的盖板机构所遇到的许多问题。
本发明的概述
本发明包括一种水处理系统(WTS)用的独特的盖板组合件，该组合件能容易而迅速地固定到WTS的流体处理室上并从其上卸下。本发明的盖板组合件提供一个连结在盖板上的桶柄，该桶柄利用机械效益，形式最好为枢支的手柄，它将多个凸轮抵压在WTS的表面上，从而裂开在盖板组合件和WTS流体处理室之间的密封，提升盖板使它离开流体处理室。
本发明的一个目的是要提供一种WTS盖板，该盖板容易安装，并且即使长期被安装在流体处理室上，也容易将它移走。
本发明另一个目的是要提供一种具有提升机构的WTS盖板，该提升机构利用机械效益，用户可不需过分的力或强度便可使盖板从WTS上移走。
本发明另一个目的是要提供一种WTS的盖板，该盖板具有一种人体工学的提升机构，使用户能够容易地从WTS流体处理室上提走盖板。
在阅读下面关于本发明目前较优实施例的结合附图的详细说明后当可对本发明的上述这些和其他一些特点和优点有清楚的了解。
附图简述
图1A和1B分别为一水处理系统单元的前、后透视图；
图2为一装有本发明的盖板的WTS的分解图；
图3为一WTS的基本壳体的透视图；
图4为一过滤器和UV灯的组合件的透视图；
图5A、5B和5C分别为一WTS的保持环的顶视图、侧视图和剖视图。
图6A、6B、6C和6D分别为一WTS的电子模块的顶视图、侧视图、底视图和透视图。
图7为本发明的盖板组合件的分解图；
图8A、8B和8C分别为本发明的盖板组合件的顶平面图、侧视图和底平面图；
图9A-C均为透视图示出一个盖板被移走的情况。
所示实施例的详细说明
本发明并不将其应用限于在其附图和说明所阐明的部件的构造和配置的细节。为便于阐明，本发明的盖板组合件的实施例将就一水处理系统(WTS)进行说明，更具体点说，就依靠炭基过滤器来过滤颗粒并去除某些污染物、并依靠紫外(UV)灯来杀死水中的细菌的WTS进行说明。虽然根据这个具体情况来说明，但业内人士当会知道，本发明在权利要求书限定的范围内，还能以各种方式来实施。
图1A和1B给出采用本发明的盖板组合件的典型的水处理系统(WTS)10的两个透视图。WTS10包括顶罩20、基本壳体30、供电线420、处理水出口530和生水入口540。
WTS10的主要子构件以分解的方式在图2中示出，包括：顶罩20、基本壳体30、过滤器和UV灯组合件200、保持环300、电子模块400和供电线420、及盖板组合件500。
参阅图3，基本壳体30的主要细部包括：将在下面详细说明的可卸除地连接到保持环300上的带螺纹的表面34、多个对准短柱32、及将在下面较详细地论述的凸轮表面36。基本壳体300还具有圆筒形的流体处理室38，过滤器和UV灯组合件就设置在其内以便进行WTS10的操作。圆筒形流体处理室38的壁与盖板组合件500密封地配合，从而构成一个封闭的压力容器，水就在其内流动通过过滤器和VP灯组合件200，这将在下面详细论述。
图4示出一个用来与本发明的盖板组合件结合的典型的过滤器和UV灯组合件200的透视图。组合件200的主要构件包括过滤器元件210、UV灯基本壳体250、带螺纹的肩部220、过滤器O形环230、基本O形环260、及处理过的流体的出口270。这里只是示出适宜使用于本发明的WTS盖板组合件的过滤器和UV灯组合件的一种可能的实施例。本行业的行家很快当会认识到本发明的盖板组合件还能适用于多种不同的过滤器和UV灯的组合件。
图5A-C分别为过滤器保持环300的顶视图、侧视图和剖视图。过滤器保持环为圆形，中间有一贯穿的孔，并包括一个带螺纹的内表面310和环的唇边320。
图6A-D分别为用来与本发明的盖板组合件结合的电子模块400的顶视图、侧视图、底视图和等角透视图。电子模块400一般为圆筒形，并由电子壳体405、多个状态显示指示器410和供电线420构成。再请参阅图6B和6C，电子壳体的底表面由同心的圆形凹槽440、侧向凹槽450和多个保持夹430构成，而每一保持夹430又由保持夹小片431构成。状态显示器410能将电子模块400内藏的电子线路所提供的WTS10和WTS构件的状态用光学方法显示出来。例如，电子模块400可含有一个定时器来监控WTS所使用过的时间量。在WTS使用到预定的时间间隔时，这个定时器便能使状态显示器410显示出来，以便指示用户该过滤器和UV灯组合件200已到达寿命的终端，应予更换以便保证WTS10的功能继续为最佳。装在电子模块内的主要电工构件可包括一个感应镇流器电路、用来将电力供给UV灯的初级线圈、一个感光器、或对操作或维护WTS10有用的其他电子构件。另外一些可被包括在电子模块400内的构件曾在题为“具有感应耦合的镇流器的美国专利6,436,299号中示出，其内容被本文完整地参考引用。本行业的行家当会很快认识到本发明的盖板组合件可适用于多种电子模块。电子模块400可拆卸地装在盖板500上，这将在下面详述。
盖板组合件500在图7和8A-C中示出。其构件包括过滤器盖510、弹性体的O形环594和筒柄600。过滤器盖510一般为圆形，具有一个周边的保持脊563、同心的室560、筒柄凹槽578和多个对准凹槽550。过滤器盖510还具有多个升起的小片570，在每一个小片的中央都开有一个保持短柱孔。在每一个升起小片570的邻近，外侧为凸轮杆凹槽572，内侧为保持夹凹槽576。室560包括一个贯穿的孔眼566。所示实施例的过滤器盖510还具有一个轻质管口520、处理水的出口530和生水的入口540。为了图示的目的，所示轻质管口520可装有Omni塑料公司制造的型号为1681的轻质管。而所示处理水出口530和生水入口540都可装上John Guest美国公司制造的软胶管连接器900。在有一实施例中，处理水出口处还设有一个水流计，如同Gems传感器公司生产的型号为WSA1351的那一种(未示出)。本行业的行家很快就会认识到有多种轻质管、水流计和胶管适配器都可用于本发明的盖板。
再请参阅图7，筒柄600包括一个弧形握持部605、提升片610、多个凸轮、和多个保持短柱630。保持短柱630又具有至少一条槽640，该槽基本上与弧形握持部605平行。
现在参阅附图，特别是图8B和8C，过滤器盖510的底表面具有在外的同心的升起的唇590和在内的同心的升起的唇562。在外的升起唇590与一个或多个环状肩592模制在一起，环状肩用来卡住弹性的O形密封环。在内的升起唇562的内表面564上制有螺纹或用其他合适的方法使该盖能拆卸地装到过滤器和UV灯组合件200上。对本行业的行家来说，要将盖板组合件500可拆卸地装到过滤器和UV灯组合件200上，螺钉、夹子、卡口安装件、摩擦力或压配合等都可考虑使用。过滤器盖510的底表面还具有多个支撑辐条599。带螺纹的水的出口在液流上与室560连通，而口子532在液流上与生水入口530连通。所示实施例的过滤器盖510和筒柄600都是用注射模塑法由玻璃纤维填充的聚丙烯塑料(GFPP)制造出来，其中按重量计，玻璃占30％，如Ferro公司制造的、零件号为RPP 30 EB57HB的那一种。
现在就所示WTS的构造和本发明的盖板的操作综合地进行说明。参阅附图，过滤器和UV灯组合件200用螺纹或其他方法可拆卸地连结在盖板组合件500上，以带螺纹的颈圈220可拆卸地连结在内升起唇562的内表面564上，使过滤器O形环230和基本O形环260与内表面564的壁密封地接触，而UV灯壳体250在室560内至少部分封闭。当将UV灯壳体插入到室560内时孔眼566使室560内的空气能通向大气。于是可将盖板500和连结在其上的过滤器和UV灯组合件200插入到基本壳体30内，使O形环594滑动到与过滤器隔间38的壁密封地接合，同时对准短柱32被插入到对准凹槽550内，从而使过滤器盖板组合件500与水处理系统10正确地对准。本行业的行家当会知道有许多可替代的方法可使盖板组合件500与水处理系统对准。然后可将过滤器保持环300的螺纹旋上，或用其他方法可拆卸地连结到基本连结表面34上，而将保持脊563固定在环的唇部320和凸轮表面36之间。电子壳体400可拆卸地连结在过滤器盖510上，使同心的室560配合在圆形凹槽440内，入口530和出口540配合在侧向凹槽450内，并且保持夹430被插入到保持夹凹槽576内而保持夹小片431被插入到槽640内。然后将顶罩20放置在基本壳体30上。生水供源被连接到生水入口540上，而处理好的水被连接到处理水出口530上。
图9A-C示出在卸去顶罩20、电子模块400和保持环300以后，将盖板500从基本壳体30上移走的情况。将提升片610向上拉出使它离开过滤器盖510，这样便可使筒柄600环绕位在升起片570内的保持短柱孔眼旋转，进一步使凸轮620抵压在凸轮表面36上，从而将盖板500和连结在其上的过滤器和UV灯组合件200提升起来使它们离开基本壳体30，并使在O形环594和流体处理隔间38的壁之间的密封裂开。
虽然在上面本发明已就某些较优实施例进行说明，并为了阐述提出了许多细节，但对业内人士来说，在不偏离本发明的基本原理的情况下，本发明是可以改变的并对本文所说明的一些其他细节能作相当大的改变。
Claims (16)
1.一种水处理系统使用的具有过滤器隔间的盖板组合件，所说盖板组合件包括：
一个盖；
一个可旋转地连结在该盖上的筒柄；
连结在该筒柄上的至少一个凸轮。
2.权利要求1的盖板组合件，其特征在于：
该筒柄可被旋转地驱动，使该至少一个凸轮可移动地与该水处理系统接合。
3.权利要求2的盖板组合件，其特征在于：
该盖还包括一个弹性体密封件，其中所说弹性体密封件在该过滤器盖和过滤器隔间之间提供密封。
4.权利要求3的盖板组合件，其特征在于：
该盖还包括一个适宜接纳一轻质管组合件的孔。
5.权利要求3的盖板组合件，其特征在于：
该盖还包括一个水进入孔。
6.权利要求3的盖板组合件，其特征在于：
该盖还包括一个水输出口。
7.权利要求3的盖板组合件，其特征在于：
该盖还装有凹槽以便与该水处理系统对准地接合。
8.权利要求3的盖板组合件，其特征在于：
该盖还装有一些短柱，以便与该水处理系统对准地接合。
9.权利要求3的盖板组合件，其特征在于：
该弹性体密封件为一O形杯。
10.权利要求3的盖板组合件，其特征在于：
该盖还适宜可拆卸地连结到一个过滤器上。
11.权利要求3的盖板组合件，其特征在于：
该盖还适宜可拆卸地连结到一个电磁辐射发射装置上。
12.一种水处理系统使用的，具有一个适宜容纳一个过滤器组合件的过滤器隔间的盖板组合件，所说盖板组合件包括：
1)一个适宜可拆卸地连结到该过滤器组合件上的盖，其中该盖具有：多个适宜使流体流过该过滤器盖的孔眼和一个适宜接纳一轻质管组合件的孔；
2)多个可以操作以便在该盖和过滤器隔间之间提供密封的密封件；
3)一个可旋转地连结在该盖上的筒柄，所说筒柄还具有多个凸轮；
该盖板组合件被这样构造，使该筒柄旋转时能使该多个凸轮中的至少一个凸轮要滑动地与该过滤器隔间的至少一个表面接合，从而使该过滤器盖板升离该过滤器隔间。
13.权利要求12的盖板组合件，其特征在于：
该盖还包括一个使该盖板组合件与该水处理系统可旋转地对准的设施。
14.权利要求12的盖板组合件，其特征在于：
该盖还适宜可拆卸地连结在一水处理装置上。
15.权利要求14的盖板组合件，其特征在于：
该水处理装置为一炭素过滤器。
16.权利要求14的盖板组合件，其特征在于：
该水处理装置为一电磁辐射发射装置。
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