CN1650760A - Method of tobacco stem moisture regaining and its equipment - Google Patents
Method of tobacco stem moisture regaining and its equipment Download PDFInfo
- Publication number
- CN1650760A CN1650760A CN 200510037813 CN200510037813A CN1650760A CN 1650760 A CN1650760 A CN 1650760A CN 200510037813 CN200510037813 CN 200510037813 CN 200510037813 A CN200510037813 A CN 200510037813A CN 1650760 A CN1650760 A CN 1650760A
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- China
- Prior art keywords
- equipment
- stalk
- offal
- cabo
- moisture
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 241000208125 Nicotiana Species 0.000 title abstract description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 title abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 238000007747 plating Methods 0.000 claims description 13
- 238000002791 soaking Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims 1
- 238000009736 wetting Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 210000005056 cell body Anatomy 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
A method for wetting the dried tobacco stems includes removing impurities, immersing in water at 40-70 deg.C for 30-90 S until its water content is 30-37%, dripdrying, and making its water content uniform. Its apparatus is composed of tobacco stem extracting unit, metering unit, conveying jointing unit, immersing unit and output unit.
Description
Technical field
The present invention relates to the technique processing method of tobacco product, or rather, is process and the equipment that a kind of regaining moisture of cabo is handled.
Background technology
In the production of cigarettes process, generally offal need be cut into stem.Store under nature, the water content of offal is generally about 10%.For offal is cut into stem, the water content of offal is generally brought up between the 30-37%.In existing offal production process, it is very difficult once the water content of offal being brought up to about 30-37% from about 10%.Therefore, the moisture regain effect of raising offal is domestic and international long-term unsolved technical barrier.At present common way is repeatedly to add the water moisture regain, repeatedly store, and makes that like this production technology of offal is very complicated, waste of manpower, material resources, and also each period of storage is generally more than 4 hours, so the production cycle is long.
The main cause of regaining moisture of cabo difficulty is that offal has certain diameter dimension; in resurgence process; though the temperature on offal surface and moisture can be improved very soon; but temperature and moisture are but very slow to the process of offal diffusion inside; and the surface area of offal is limited; once can only adhere to a certain amount of moisture, so prior art has to take the method that repeatedly gets damp again, repeatedly store, in the hope of obtaining satisfied skill effect.
At present adopt a kind of technology of washing stalk that is called in addition in the tobacco production process, this process is carried out in washing the stalk machine, because the time of contact of offal and current is too short, still fails to solve fully the moisture regain problem of offal.
Summary of the invention
The method that the purpose of this invention is to provide a kind of regaining moisture of cabo is used to handle the redrying offal, can reach to simplify production technology, shortening moisture regain time, can reduce the production cost of cigarette simultaneously effectively, improves the economic benefit of tobacco productive corporation.
Another object of the present invention provides a kind of special equipment of regaining moisture of cabo.
Realize that main technical schemes of the present invention is: experiment shows; the soak time of offal and soaking temperature can be to the very big effects of regaining moisture of cabo effect performance; be that the moisture regain effect of offal and soak time and soaking temperature are positively related; soak time is long more, temperature is high more, and the moisture that offal absorbs is many more.According to this principle, the present invention adopts the method soak stalk to offal processings that get damp again, and promptly offal is carried out immersion treatment in hot water, by the temperature of adjustment hot water and the soak time of offal, thereby adjust the moisture regain effect of offal, make the moisture content of offal reach the tobacco process requirement.
Concrete grammar is: earlier offal is removed impurity, the offal that will remove impurity again is immersed in 40-70 ℃ the recirculated water, and soak time is controlled at 20-90 second, after the moisture for the treatment of offal reaches 30-37%, drop removes surperficial moisture content, carries out water balance, makes offal inside and outside moisture even.
A kind of equipment of regaining moisture of cabo; comprise the stalk equipment of carrying, measuring equipment, conveying connection device, go out stalk equipment; it is characterized in that carrying connection device and going out the stalk of soaking equipment is arranged between the stalk equipment; soaking stalk equipment comprises housing, anterior in housing preceding water tank is arranged, is tiltedly installed with corrugated plating below preceding water tank drain gully, is rear water box in the back lower place of corrugated plating to the rear that conveying device, conveying device are arranged; the heater that the heating of pair recirculated water is arranged in preceding water tank or rear water box goes out that stalk equipment low early and high afterly is obliquely installed, front end is above rear water box.Preceding water tank is communicated with by water pipe and water circulating pump with rear water box.
Described conveying device at the riser that has plurality of fixed on the chain conveyor on conveyer belt, is covered with mesh for the linked transmission of band wing plate on the riser.
Described conveying device is that several each group of roller rollers of dialling that are horizontally installed in the housing parallel, and on group roller some switch-plates that are covered with mesh is housed, and connects by chain connection Synchronous Transmission and in the power-equipment decelerator between each group roller.
The size of the mesh on described riser or the switch-plate is passed through can make current, and the offal barred is advisable.
Advantage of the present invention and effect: the present invention can be once brings up to 30-37% with the moisture of offal from about 10%, reaches the requirement of cutting stem.Thereby avoided offal is repeatedly got damp again.
Technological process of the present invention is simple, and is easy to implement, simplified the production technology of offal greatly, shortened the production cycle, can also improve simultaneously the quality of offal, so economic benefit, obvious social benefit.
Less energy consumption of the present invention, cost is low.
Description of drawings
Below in conjunction with drawings and Examples the present invention is described in further detail.
Fig. 1 is a structural representation of the present invention;
Fig. 2 soaks first example structure of stalk equipment figure;
Fig. 3 is the transport conveyor constructions schematic diagram that soaks in the stalk equipment;
Fig. 4 is the side view of Fig. 3;
Fig. 5 is for going out to obstruct equipment structure chart;
Fig. 6 is for soaking second example structure figure of stalk equipment;
Fig. 7 is for dialling the roll-type transporting device structural representation;
Fig. 8 is for dialling roll structure figure.
Among the figure: 1, carry stalk equipment, 2, measuring equipment, 3, carry connection device, 4, soak stalk equipment, 5, go out stalk equipment, 6, preceding water tank, 7, heater, 8, water circulating pump, 9, conveying device, 10, rear water box, 11, housing, 12, riser, 13, mesh, 14, decelerator, 15, cell body, 16, screen cloth, 17, corrugated plating, 18, elevator belt, 19, back flow plate, 20, overhead door, 21, dial roller, 22, mesh, 23, switch-plate, 24, reductor.
The specific embodiment
As shown in Figure 1, regaining moisture of cabo equipment is by carrying stalk equipment (1), measuring equipment (2), conveying and connection device (3), soak stalk equipment (4), going out stalk equipment (5) and form.Carry stalk equipment (1), measuring equipment (2), conveying and connection device (3) and be prior art, so do not describe in detail.
Fig. 2 is the structure chart that soaks an embodiment of stalk equipment.As shown in Figure 2, soak stalk equipment and comprise housing (11), have the preceding water tank (6) of band heater (7) to provide hot water for soaking stalk in the interior front portion of housing (11), there is corrugated plating (17) the delivery port below of preceding water tank; Be conveying device (9) behind the corrugated plating, the conveying device back is rear water box (10), and rear water box is communicated with preceding water tank by water pipe and water circulating pump (8) makes hot water circuit.Conveying device (5) in the present embodiment with soak that stalk equipment (4) is connected as a single entity and upwards promote, to reduce production line length.
Shown in accompanying drawing 3,4, conveying device (9) comprises chain and the riser (12) of being with wing plate, and riser (12) is fixed on the wing plate of the chain of being with wing plate.In order to reduce the influence of water velocity to the offal pace, be furnished with mesh (13) on the riser (12) of conveying device (9), current can be passed through, and offal stopped by riser (12), can only under the drive of conveying device (9) and riser (12), advance according to the speed of setting.
Decelerator (14) provides power for conveying device (9), and decelerator (14) is carried out VFC, can realize the speed of conveying device (9) is regulated and controlled.
After offal is finished immersion treatment, under the acting in conjunction of conveying device (9) and current, deliver to out stalk equipment (5).
As shown in Figure 5, go out the general jigging conveyer that adopts bilayer of stalk equipment (5), one deck screen cloth (16) is set on the cell body that goes out stalk equipment (5) (15), after offal and water enter out in the cell body (15) of stalk equipment (5), current then pass screen cloth (16) and get back to rear water box (10), offal then moves under the drive that goes out stalk equipment (5), realized separating of offal and current.
Accompanying drawing 6 is another embodiment that soak stalk equipment.
As shown in Figure 6, in order further to shorten the length of production line, reduce floor space, can increase cocurrent flow plate (19) in the below of corrugated plating (17), conveyer belt (9) places the below of back flow plate (19).Offal by carry and connection device (3) send into soak stalk equipment (4) after, at first drop on the corrugated plating (17), flow backwards at the effect lower edge of current back flow plate (19) after removing foreign matter, under the effect of conveyer belt (9), soak stalk then, finish and soak stalk back by elevator belt (18) or go out stalk equipment (5) and send the stalk equipment (4) that soaks.
As shown in Figure 6, outlet at corrugated plating (17) can also increase an overhead door (20), in some specific occasions, upset overhead door (20), offal can directly be taken away by current from corrugated plating (17), through elevator belt (18) or go out stalk equipment (5) and send and soak stalk equipment (4), handle and do not soak stalk.
Accompanying drawing 7 is another embodiment of conveying device that soak in the stalk equipment.
Shown in accompanying drawing 7,8, conveyer belt (9) can also substitute with several groups roller (21), on group roller (21), some switch-plates (23) are housed, on each switch-plate (23), be covered with mesh (22), current can be passed through, and offal is stopped by switch-plate (23), can only be under the drive of dialling roller (21), and speed is according to the rules advanced.
Decelerator (24) provides power for dialling roller (21), and decelerator (24) is carried out VFC, can realize the rotary speed of dialling roller (21) is regulated and controlled, and soaks the stalk effect thereby regulate.
Described stalk equipment (1), measuring equipment (2), conveying and the connection device (3) carried is known commercially available prod.
Claims (9)
1, a kind of method of regaining moisture of cabo; it is characterized in that earlier offal being removed impurity; the offal that to remove impurity again is immersed in 40-70 ℃ the recirculated water; soak time is controlled at 20-90 second; after the moisture for the treatment of offal reaches 30-37%; drop removes surperficial moisture content, carries out water balance again, makes offal inside and outside moisture even.
2; a kind of regaining moisture of cabo equipment; comprise the stalk equipment (1) of carrying; measuring equipment (2); carry connection device (3); go out stalk equipment (5); it is characterized in that carrying connection device (3) and going out the stalk of soaking equipment (4) is arranged between the stalk equipment (5); soak stalk equipment and comprise housing (11); there is preceding water tank (6) front portion in housing; heater (7) before placing in water tank or the rear water box; below at preceding water tank (6) drain gully is tiltedly installed with corrugated plating (17); in the back lower place of corrugated plating to conveying device (9) is arranged; the rear of conveying device is rear water box (10); go out low early and high after being obliquely installed of stalk equipment (5); front end is in the top of rear water box (10), and preceding water tank (6) is communicated with by water pipe and water circulating pump (8) with rear water box (10).
3, regaining moisture of cabo equipment according to claim 2 is characterized in that the linked transmission of described conveying device (9) for the band wing plate, in the riser that has plurality of fixed on the chain conveyor on conveyer belt (12), is covered with mesh (13) on the riser.
4, a kind of regaining moisture of cabo equipment according to claim 2; it is characterized in that described conveying device (9) is that several are horizontally installed on group roller (21) in the housing; each group roller parallels; on group roller, some switch-plates (23) that are covered with mesh are housed, connect by chain connection Synchronous Transmission and in the power-equipment decelerator between each group roller.
5, according to claim 2 or 3 or 4 described a kind of regaining moisture of cabo equipment, it is characterized in that the size of the mesh on riser or the switch-plate is passed through can make current, the offal barred is advisable.
6, a kind of regaining moisture of cabo equipment according to claim 2 is characterized in that the described lifting conveyer belt (16) that goes out stalk equipment (5) is a screen mesh type.
7, a kind of regaining moisture of cabo equipment according to claim 2 is characterized in that stalk equipment (5) and soaks stalk equipment (4) and can be connected as a single entity.
8, a kind of regaining moisture of cabo equipment according to claim 2 is characterized in that the described stalk equipment that soaks is provided with back flow plate (19) in the top of the below conveyer belt (9) of corrugated plating (17), and the rear of back flow plate is higher than the place ahead.
9,, it is characterized in that the described stalk equipment that soaks is provided with a turnover overhead door (20) in the outlet of corrugated plating (17) according to claim 2 or 8 described a kind of regaining moisture of cabo equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB2005100378139A CN100370925C (en) | 2005-02-21 | 2005-02-21 | Method of tobacco stem moisture regaining and its equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB2005100378139A CN100370925C (en) | 2005-02-21 | 2005-02-21 | Method of tobacco stem moisture regaining and its equipment |
Publications (2)
Publication Number | Publication Date |
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CN1650760A true CN1650760A (en) | 2005-08-10 |
CN100370925C CN100370925C (en) | 2008-02-27 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNB2005100378139A Active CN100370925C (en) | 2005-02-21 | 2005-02-21 | Method of tobacco stem moisture regaining and its equipment |
Country Status (1)
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CN (1) | CN100370925C (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1994158B (en) * | 2006-01-05 | 2010-09-08 | 许敬敏 | A tobacco stalk pretreatment equipment |
CN103271433A (en) * | 2013-04-03 | 2013-09-04 | 红塔烟草(集团)有限责任公司 | Tobacco stem soaking device for tobacco stem washing machine |
CN104000301A (en) * | 2014-06-13 | 2014-08-27 | 龙岩烟草工业有限责任公司 | Technology and system for tobacco stem pretreatment processing |
CN104041934A (en) * | 2013-03-11 | 2014-09-17 | 中烟机械技术中心有限责任公司 | Soaking device for tobacco leaves and soaking method |
CN104473319A (en) * | 2014-12-31 | 2015-04-01 | 红云红河烟草(集团)有限责任公司 | Clean water spraying stem washing machine |
CN105476061A (en) * | 2014-09-25 | 2016-04-13 | 中烟机械技术中心有限责任公司 | Full impregnation mechanism for tobacco leaves |
CN113273712A (en) * | 2021-06-09 | 2021-08-20 | 云南中烟工业有限责任公司 | Screening and moisture regaining integrated device and method for tobacco stem screening and moisture regaining |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1051446C (en) * | 1996-12-29 | 2000-04-19 | 宁波卷烟厂 | Method and equipment for pretreatment of stems of tobacco before chopping |
-
2005
- 2005-02-21 CN CNB2005100378139A patent/CN100370925C/en active Active
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1994158B (en) * | 2006-01-05 | 2010-09-08 | 许敬敏 | A tobacco stalk pretreatment equipment |
CN104041934A (en) * | 2013-03-11 | 2014-09-17 | 中烟机械技术中心有限责任公司 | Soaking device for tobacco leaves and soaking method |
CN104041934B (en) * | 2013-03-11 | 2016-08-24 | 中烟机械技术中心有限责任公司 | The immersion process of Nicotiana tabacum L. |
CN103271433A (en) * | 2013-04-03 | 2013-09-04 | 红塔烟草(集团)有限责任公司 | Tobacco stem soaking device for tobacco stem washing machine |
CN103271433B (en) * | 2013-04-03 | 2016-03-16 | 红塔烟草(集团)有限责任公司 | A kind of terrier wash machine leaching stalk device |
CN104000301A (en) * | 2014-06-13 | 2014-08-27 | 龙岩烟草工业有限责任公司 | Technology and system for tobacco stem pretreatment processing |
CN105476061A (en) * | 2014-09-25 | 2016-04-13 | 中烟机械技术中心有限责任公司 | Full impregnation mechanism for tobacco leaves |
CN104473319A (en) * | 2014-12-31 | 2015-04-01 | 红云红河烟草(集团)有限责任公司 | Clean water spraying stem washing machine |
CN113273712A (en) * | 2021-06-09 | 2021-08-20 | 云南中烟工业有限责任公司 | Screening and moisture regaining integrated device and method for tobacco stem screening and moisture regaining |
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Publication number | Publication date |
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CN100370925C (en) | 2008-02-27 |
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C06 | Publication | ||
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SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
ASS | Succession or assignment of patent right |
Owner name: CHINA TOBACCO HENAN INDUSTRIAL CO., LTD. |
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C41 | Transfer of patent application or patent right or utility model | ||
TR01 | Transfer of patent right |
Effective date of registration: 20100520 Address after: 221000, room 38, building five, phase 301, Hubin village, Xuzhou, Jiangsu Co-patentee after: China Tobacco Henan Industrial Co., Ltd. Patentee after: Wang Xunming Address before: 221000, room 38, building five, phase 301, Hubin village, Xuzhou, Jiangsu Patentee before: Wang Xunming |