CN103271433B - A kind of terrier wash machine leaching stalk device - Google Patents
A kind of terrier wash machine leaching stalk device Download PDFInfo
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- CN103271433B CN103271433B CN201310114794.XA CN201310114794A CN103271433B CN 103271433 B CN103271433 B CN 103271433B CN 201310114794 A CN201310114794 A CN 201310114794A CN 103271433 B CN103271433 B CN 103271433B
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Abstract
The present invention relates to a kind of terrier wash machine leaching stalk device, especially a kind of device expanded offal being washed to stalk.Belong to cigarette tool technical field.It is above terrier wash machine wave groove, increases the drainage band with horizontal drainage baffle plate that has certain angle of inclination in water storage tank, and drainage band obstructs device by the shaft-driven leaching of external driven by motor transmission.When expanded stalk material is fallen in terrier wash machine water storage tank by feed hopper; expanded stalk will be brought in water by the filter opening plate on the drainage band of shuttling movement; towards Way out motion, under the effect of the turbulent flow simultaneously manufactured at circulating water flow and wave groove, cleaning removal of impurities is carried out to expanded offal.Will dig when filter opening plate moves to Way out top, be discharged by expanded stalk thereupon from water, under the effect of current, expanded stalk just arrives drainage conveyer belt afterwards, enters the auxiliary attached device in rear end.
Description
Technical field
The present invention relates to a kind of terrier wash machine leaching stalk device, especially a kind of device expanded offal being washed to stalk.Belong to cigarette tool technical field.
Background technology
The required equipment of stalk operation is washed by terrier wash machine Neng Shi tobacco processing enterprise, and it increases moisture and the temperature of common offal.Current tobacco business mainly uses common offal; common offal density is greater than the density of water; offal can free submerged; surface irregularities is removed under the effect of current; terrier wash machine has common offal cleans effect preferably; offal obtains rinsing and the infiltration of current in terrier wash machine, the dirt on offal and silt soluble in water, and the weight such as stone, metal sinks to water tank bottom.
But cabo expansion and take expanded cabo as stalk Research on processing technology and the equipment preparation of raw material in recent years, becomes important developing direction.When studying expansion cigarette technique and processing technology thereof, find that offal volume after expanding increases (general dilation >=200%, length is substantially constant, and width and thickness increase by 84% and 116% respectively).Expanded cabo density reduces, and expanded cabo can swim in flume surface, and the percussion of water to offal weakens, and fully can not clean the dust contained by offal and foreign material.
When the less novel puffing offal of cleaning density, there will be expanded offal cannot effectively all immerse in rinse water, occur that the expanded offal of part swims in the water surface, this situation causes effectively cannot clean expanded stalk impurity and be got damp again, affect the interior quality of stem and the moisture requirement of following process cannot be met, meanwhile, because expanded cabo can not fully infiltrate, moisture does not reach technological requirement.
Summary of the invention
The object of the invention is to overcome the deficiency that existing terrier wash machine effectively can not clean novel puffing offal and moisture regain; invention is a kind of has increased a leaching stalk device newly in former terrier wash machine; effectively to allow expanded offal be immersed in the water, be issued to the object of effectively cleaning and moisture regain in the effect of circulation ripples.
The technical solution adopted for the present invention to solve the technical problems is: terrier wash machine is made up of feed hopper, water storage tank, wave groove, wave groove support bar, circulating water flow device, steam heater, shell body, drainage conveyer belt, motor, drip tray, discharge bucket; it is characterized in that: leaching stalk device one end is placed on the rear end of the feed hopper (1) of terrier wash machine; the top of water storage tank () bottom wave groove (16); drainage conveyer belt (12) front end of leaching stalk device other end afterbody, whole leaching stalk device length portion is no more than wave groove (16) length.
Leaching stalk device is by drainage band (4), drainage band driving shaft (17), drive sprocket (2), drainage band driven axle (5), driving shaft band bearing shell bearing (29), drive motors reduction box (21) and driven axle band bearing shell bearing (5, 14) form, the drainage band (4) of leaching stalk device is equipped with drainage baffle plate (3), drainage band driving shaft (17) is dispersed with the several drainage band drive sprockets (2) coordinated by flat key, drainage band drive sprocket (2) drives lower drainage band (4) to rotate counterclockwise, drainage band is also driven running by movable sprocket (14) simultaneously, they coordinate drainage band driven axle (5) to rotate by flat key, drainage band (4) is equipped with several drainage baffle plate (3), every block drainage baffle plate (3) is laterally with filter opening.
The drainage band driving shaft (17) of drainage band (4), drainage band driven axle (5) axial connecting line and horizontal line have certain angle, and require that the moisture after washing stalk regulates according to the effect of the expanded offal of cleaning and processing technology, angular range is at 0 ~ 90 °.
Drainage band (4) both sides install drainage band side plate (32) additional, prevent expanded offal in cleaning process from entering drainage band (4) inside and cause obstruction and soak stalk device stuck.
The cooperation of drainage band driving shaft (17) left end is arranged on driving shaft band bearing shell bearing (29) of water storage tank (20) importer, and drainage band driving shaft (17) right-hand member is connected with drive motors reduction box (21) through water storage tank (20), terrier wash machine shell body (15); When drainage band driving shaft (17) is through water storage tank (20) body, middle also have a copper bearing shell (25) with oil-way to ensure drainage band driving shaft (17) flexible rotation, respectively having on limit, left and right together with the sealing (22) of end cap simultaneously, leaking with oil leak to casing for preventing casing.
Drainage band driven axle (5) two ends, left and right are connected with driven axle band bearing shell bearing (5) (14) be arranged on water storage tank (20) locates, the spindle nose of drainage band driven axle (5) can in driven axle band bearing shell bearing (5) (14) flexible rotating, replacing made regular check on by bearing shell, ensures that stuck fault does not appear in drainage band driven axle (5).
The motor reduction gearbox (21) that leaching stalk device drives is arranged on outside terrier wash machine, and concrete installation site, on the motor reduction gearbox bearing (24) being fixed on terrier wash machine shell body (15), is carried out fastening with 4 bolts (23).
Motor reduction gearbox (21) terminal box is connected with cable (33), and cable (33) was gone here and there cable testing bridge (26) and is connected with terrier wash machine electrical control cubicles, and start and stop are controlled by terrier wash machine PLC.
Drainage baffle plate (3) is arranged at the production flow of drainage band (4) distributed quantity according to terrier wash machine; Drainage band (4) rotating speed can carry out amount according to material and carry out adaptability adjustment.
The length of drainage band (4) suitably can adjust according to the length of terrier wash machine water storage tank (20), the position of wave groove (16) and the angle between axial connecting line and horizontal line.
The invention has the beneficial effects as follows: whole expanded stalk cleaning dedoping step is simply effective, reaches the effect of moisture regain simultaneously, ensure that interior quality and the machinability of expanded stem.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation that the present invention soaks stalk device.
Fig. 2 is the top view that the present invention soaks stalk device.
In figure: 1. feed hopper, 2. drainage band drive sprocket, 3. drainage baffle plate, 4. drainage band, 5. drainage band driven axle, 6. side plate, 7. drainage conveyer belt frame, 8. drainage conveyer belt side plate, 9. drainage conveyer belt drip tray, 10. water-accepting tank, 11. drainpipes, 12. drainage conveyer belts, 13. drainage conveyer belt tailstocks, 14. drainage bands are by movable sprocket, 15. terrier wash machine shell bodies, 16. wave grooves, 17. drainage band driving shafts, 18. steam heaters, 19. circulating water inlets, 20. water storage tanks, 21. drainage band drive motors reduction boxes, 22. sealings, 23. bolts, 24. motor reduction gearbox bearings, 25. bearing shells, 26. cable testing bridges, 27. driven axle band bearing shell bearings, 28. driven axle band bearing shell bearings, 29. driving shaft band bearing shell bearings, 30. water tank with strainer, 31. water circulating pumps, 32. drainage band side plates, 33 cables.
Detailed description of the invention
embodiment 1
The existing common terrier wash machine of direct use; as shown in Figure 1, terrier wash machine is made up of feed hopper, water storage tank, wave groove, wave groove support bar, circulating water flow device, steam heater, shell body, drainage conveyer belt, motor, drip tray, discharge bucket etc. common terrier wash machine structure.
Above terrier wash machine wave groove 16, increase in water storage tank one have certain angle of inclination, with the drainage band 4 of the drainage baffle plate 3 of horizontal filter opening, drainage band 4 is driven by external driven by motor power transmission shaft.When expanded stalk material is fallen in terrier wash machine water storage tank 20 by feed hopper; expanded offal will be brought in water by the drainage baffle plate 3 on the drainage band 4 of shuttling movement; move towards terrier wash machine Way out, simultaneously under the effect of circulating water flow, cleaning removal of impurities is carried out to expanded offal.Will dig when horizontal drainage baffle plate 3 moves to Way out top, thereupon by expanded offal from discharging under water or water, under the effect of current, expanded offal just arrives drainage conveyer belt 12 afterwards, enters the auxiliary attached device in rear end.
The head of leaching stalk device is placed on the rear end of terrier wash machine feed hopper 1, and above wave groove 16, the afterbody of leaching stalk device is no more than wave groove 16, drainage conveyer belt 12 front end that the afterbody soaking stalk device connects.
The drainage band 4 of leaching stalk device is equipped with drainage baffle plate 3, drainage band driving shaft 17 is dispersed with the several drainage band drive sprockets 2 coordinated by flat key, drainage band drive sprocket 2 drives lower drainage band 4 to operate counterclockwise, drainage band is also driven running by movable sprocket 14 simultaneously, and they coordinate drainage band driven axle 5 by flat key.
There is certain angle in the drainage band driving shaft 17 of drainage band 4, drainage band driven axle 5 axial connecting line and horizontal line, to be convenient in operation process better leaching stalk and clean expanded stalk.
Drainage band 4 both sides install drainage band side plate 32 additional, prevent expanded offal in cleaning process from entering drainage band 4 inside and cause obstruction and soak stalk device stuck.
Shown in Fig. 2, drainage band driving shaft 17 left end is combined with the driving shaft band bearing shell bearing 29 being arranged on water storage tank 20 importer, and right-hand member is connected with drive motors reduction box 21 through water storage tank 20, terrier wash machine shell body 15.
When drainage band driving shaft 17 is through water storage tank 20 body, middle also have a copper bearing shell 25 with oil-way to ensure drainage band driving shaft 17 flexible rotation, respectively having on limit, left and right together with the sealing 22 of end cap simultaneously, leaking with oil leak to casing for preventing casing.
Drainage band driven axle about 5 two ends are connected with the driven axle band bearing shell bearing 5,14 be arranged on water storage tank 20 locates, the spindle nose of drainage band driven axle 5 can in driven axle band bearing shell bearing 5,14 flexible rotating, replacing made regular check on by bearing shell, ensures that stuck fault does not appear in drainage band driven axle 5.
The motor reduction gearbox 21 that leaching stalk device drives is arranged on outside terrier wash machine, and concrete installation site, on the motor reduction gearbox bearing 24 being fixed on terrier wash machine shell body 15, is carried out fastening with 4 bolts 23.
Motor reduction gearbox (21) terminal box is connected with cable 33, and cable 33 was gone here and there cable testing bridge 26 and is connected with terrier wash machine electrical control cubicles, and start and stop are controlled by terrier wash machine PLC.
One end (head) of leaching stalk device is positioned at the rear end of terrier wash machine feed hopper 1 and above wave groove 16, the other end (afterbody) of leaching stalk device is no more than wave groove 16 length, and the other end (afterbody) of leaching stalk device is positioned over the front end of drainage conveyer belt 12.After expanded offal material enters water storage tank 20 by feed hopper 1; under terrier wash machine shell body 15 external motor reduction box 21 drives; drainage band 4 with the drainage baffle plate 3 of groove drives expanded offal to enter in the water of water storage tank 20; and terrier wash machine is towards Way out---drainage conveyer belt 12 moves; simultaneously under the effect of the circulating water flow provided by circulating water pipe 19 and wave groove 16, form turbulent flow and cleaning removal of impurities is carried out to expanded stalk.
Claims (6)
1. a terrier wash machine leaching stalk device, terrier wash machine is made up of feed hopper, water storage tank, wave groove, wave groove support bar, circulating water flow device, steam heater, shell body, drainage conveyer belt, motor, drip tray, discharge bucket, it is characterized in that: leaching stalk device one end is placed on the rear end of the feed hopper (1) of terrier wash machine, the top of the wave groove (16) of water storage tank (20) bottom, the afterbody of the leaching stalk device other end is placed on drainage conveyer belt (12) front end, and whole leaching stalk device length portion is no more than wave groove (16) length;
Described leaching stalk device is by drainage band (4), drainage band driving shaft (17), drainage band drive sprocket (2), drainage band driven axle (5), driving shaft band bearing shell bearing (29), drainage band drive motors reduction box (21) and driven axle band bearing shell bearing (27, 28) form, the drainage band (4) of leaching stalk device is equipped with drainage baffle plate (3), drainage band driving shaft (17) is dispersed with the several drainage band drive sprockets (2) coordinated by flat key, under drainage band drive sprocket (2) drives, drainage band (4) rotates counterclockwise, drainage band is also driven running by movable sprocket (14) simultaneously, they coordinate drainage band driven axle (5) to rotate by flat key, drainage band (4) is equipped with several drainage baffle plate (3), every block drainage baffle plate (3) is laterally with filter opening,
The drainage band driving shaft (17) of described drainage band (4), drainage band driven axle (5) axial connecting line and horizontal line have certain angle, require that the moisture after washing stalk regulates according to the effect and processing technology of cleaning expanded offal, angular range is at 0 ° ~ 90 °;
Described drainage band (4) both sides install drainage band side plate (32) additional, prevent expanded offal in cleaning process from entering drainage band (4) inside and cause obstruction and soak stalk device stuck;
Described drainage band driving shaft (17) left end cooperation is arranged on driving shaft band bearing shell bearing (29) of water storage tank (20) importer, and drainage band driving shaft (17) right-hand member is connected with drainage band drive motors reduction box (21) through water storage tank (20), terrier wash machine shell body (15); When drainage band driving shaft (17) is through water storage tank (20), middle also have a copper bearing shell (25) with oil-way to ensure drainage band driving shaft (17) flexible rotation, respectively having on limit, left and right together with the sealing (22) of end cap simultaneously, leaking with oil leak to casing for preventing casing.
2. terrier wash machine leaching stalk device according to claim 1; it is characterized in that: drainage band driven axle (5) two ends, left and right are connected with the driven axle band bearing shell bearing (27,28) be arranged on water storage tank (20) locates; the spindle nose of drainage band driven axle (5) can in driven axle band bearing shell bearing (27,28) flexible rotating; replacing made regular check on by bearing shell, ensures that stuck fault does not appear in drainage band driven axle (5).
3. terrier wash machine leaching stalk device according to claim 1; it is characterized in that: leaching stalk device drainage band drive motors reduction box (21) is arranged on outside terrier wash machine; concrete installation site, on the motor reduction gearbox bearing (24) being fixed on terrier wash machine shell body (15), is carried out fastening with 4 bolts (23).
4. terrier wash machine leaching stalk device according to claim 1; it is characterized in that: drainage band drive motors reduction box (21) terminal box is connected with cable (33); cable (33) was gone here and there cable testing bridge (26) and was connected with terrier wash machine electrical control cubicles, and start and stop are controlled by terrier wash machine PLC.
5. terrier wash machine leaching stalk device according to claim 1, is characterized in that: drainage baffle plate (3) is arranged at the production flow of drainage band (4) distributed quantity according to terrier wash machine; Drainage band (4) rotating speed carrys out amount according to material and carries out adaptability adjustment.
6. terrier wash machine leaching stalk device according to claim 1, is characterized in that: the length of drainage band (4) suitably can adjust according to the length of terrier wash machine water storage tank (20), the position of wave groove (16) and the angle between axial connecting line and horizontal line.
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CN201310114794.XA CN103271433B (en) | 2013-04-03 | 2013-04-03 | A kind of terrier wash machine leaching stalk device |
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CN201310114794.XA CN103271433B (en) | 2013-04-03 | 2013-04-03 | A kind of terrier wash machine leaching stalk device |
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CN103271433B true CN103271433B (en) | 2016-03-16 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105668207A (en) * | 2016-03-30 | 2016-06-15 | 红云红河烟草(集团)有限责任公司 | Cut tobacco block separation and subdivision system |
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CN104041934B (en) * | 2013-03-11 | 2016-08-24 | 中烟机械技术中心有限责任公司 | The immersion process of Nicotiana tabacum L. |
CN107321696B (en) * | 2017-07-06 | 2023-03-14 | 海盐县通顺标准件厂 | Belt cleaning device is used in production of improvement type screw |
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CN1650760A (en) * | 2005-02-21 | 2005-08-10 | 王训明 | Method of tobacco stem moisture regaining and its equipment |
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CN202155338U (en) * | 2011-06-29 | 2012-03-07 | 浙江省三门县振华机械有限公司 | Ultrasonic cleaning machine for compression bands |
CN102524937A (en) * | 2010-12-31 | 2012-07-04 | 贵州中烟工业有限责任公司 | Stem washing machine |
CN203446512U (en) * | 2013-04-03 | 2014-02-26 | 红塔烟草(集团)有限责任公司 | Stem dipping device for stem cleaner |
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JPH0861887A (en) * | 1994-08-19 | 1996-03-08 | San Kogyo Kk | Method and apparatus for cleaning air conditioner |
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2013
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Patent Citations (9)
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CN2279071Y (en) * | 1996-11-08 | 1998-04-22 | 宁波卷烟厂 | Tobacco stem washing machine |
CN1650760A (en) * | 2005-02-21 | 2005-08-10 | 王训明 | Method of tobacco stem moisture regaining and its equipment |
CN200950804Y (en) * | 2006-09-13 | 2007-09-26 | 上海烟草(集团)公司 | Offal washing machine |
CN201072976Y (en) * | 2007-07-30 | 2008-06-18 | 江苏中烟工业公司 | Swirl type sink of stalk washing machine |
CN101306757A (en) * | 2008-07-03 | 2008-11-19 | 佛山市海天调味食品有限公司 | Clip-type conveying belt and cleaner |
CN101653769A (en) * | 2009-09-27 | 2010-02-24 | 东莹 | Chain automatic cleaner |
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CN202155338U (en) * | 2011-06-29 | 2012-03-07 | 浙江省三门县振华机械有限公司 | Ultrasonic cleaning machine for compression bands |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105668207A (en) * | 2016-03-30 | 2016-06-15 | 红云红河烟草(集团)有限责任公司 | Cut tobacco block separation and subdivision system |
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