CN1648433A - Environment protection boosting system and boosting method for motorcycle engine - Google Patents

Environment protection boosting system and boosting method for motorcycle engine Download PDF

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Publication number
CN1648433A
CN1648433A CNA2004101027281A CN200410102728A CN1648433A CN 1648433 A CN1648433 A CN 1648433A CN A2004101027281 A CNA2004101027281 A CN A2004101027281A CN 200410102728 A CN200410102728 A CN 200410102728A CN 1648433 A CN1648433 A CN 1648433A
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CN
China
Prior art keywords
spool
hole
motorcycle engine
environmental protection
waste gas
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Granted
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CNA2004101027281A
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Chinese (zh)
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CN100357585C (en
Inventor
胡安德
莫启雄
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Chongqing Zongshen Technology Development and Research Co Ltd
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Chongqing Zongshen Technology Development and Research Co Ltd
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Priority to CNB2004101027281A priority Critical patent/CN100357585C/en
Publication of CN1648433A publication Critical patent/CN1648433A/en
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Publication of CN100357585C publication Critical patent/CN100357585C/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

The environment protecting boosting system for motorcycle includes engine and gear box as well as control switch, boosting pump, control valve and connecting pipeline. The control switch is connected to the waste gas pipe of the motorcycle engine and the waste gas pipe of the gear box and is provided with fresh air inlet; and the control valve has pipe connected to the air intake pipe of the engine and exhaust pipe. The boosting method of the present system includes admitting fresh air via air intake system to the combustor of the engine to burn, mixing burnt waste gas with fresh air in certain ratio, pressurizing the mixture before feeding it to the combustor for re-burning; and exhausting waste gas. The present invention is simple in structure, reliable and practical, and has raised engine power performance and environment protecting performance.

Description

Motorcycle engine environmental protection pressurization system and boosting method
Technical field
The present invention relates to a kind of motorcycle engine environmental protection pressurization system and boosting method.
Background technique
The competition of motorcycle industry has now reached the white-hot stage, wants to win the victory in competition, must constantly improve the quality of products, and make the discharging of product meet national environmental requirement.Existing motorcycle engine is taked various optimized Measures in order to improve performance, improves, adopts lean combustion etc. as air flue; For improving emission performance, adopt measures such as three-element catalytic, though above measure can obtain certain effect, effect is also not obvious.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of motorcycle engine environmental protection pressurization system is provided, it is simple in structure, and system is reliable, and is practical.
Another object of the present invention is at the deficiencies in the prior art, a kind of method of motorcycle engine environmental protection supercharging is provided, this method further improves engine power performance and improves environmental-protecting performance, the principle of utilization supercharging, with exhaust gas recirculation, and, increase the density and the quality of air inlet by pressurization system, reach the purpose that improves engine power performance and improve environmental-protecting performance.
To achieve these goals, the invention provides a kind of motorcycle engine environmental protection pressurization system, it comprises motorcycle engine and gearbox, it also comprises control switch, suction booster, control valve and a plurality of connecting tube, control switch, suction booster and control valve are connected to each other by connecting tube, control switch links to each other with the flue gas leading of motorcycle engine and the flue gas leading of gearbox respectively again, also is provided with new wind inlet on the control switch; Control valve is provided with this pipeline of pipeline and links to each other with the suction tude of motor, also is provided with exhaust duct on the control valve.New wind inlet on the control switch links to each other with filter cleaner.
Control switch is made up of switch body, pipe joint, rotary spool and cover plate, and switch body is open-ended cylindrical drum, and through hole on the outer wall of switch body, is offered with forward and backward four direction by covering palte seal respectively up and down in its end; Pipe joint is a cylindrical shape, is plugged in the through hole, and upper and lower two pipe joints are vertical with forward and backward two pipe joints respectively; Rotary spool is made up of spool and round end, offer through hole and spool on the cover plate and pass the inner chamber that this through hole is inserted switch body, round end protrudes out outside the cover plate, spool is a cylindrical body, offer a blind hole along axis, offer two perforates from valve core outer surface towards axial direction and be communicated with blind hole, spool can make the interior perforate of spool and the passage of blind hole formation and the pipe joint inner chamber on the switch body be interconnected with variable aperture in the rotation of switch body inner chamber.The angular separation of offering of offering two perforates from valve core outer surface towards axial direction is preferably 90 degree.
Control valve is made up of valve body, pipe joint, rotary spool and cover plate, valve body is open-ended cylindrical drum, and its end is by covering palte seal, on the outer wall of valve body, both direction is offered through hole up and down respectively, offers through hole forward in valve body surface and last through hole Vertical direction; Pipe joint is a cylindrical shape, is plugged in the through hole; Rotary spool is made up of spool and round end, offer through hole and spool on the cover plate and pass the inner chamber that this through hole is inserted switch body, round end protrudes out outside the cover plate, spool is a cylindrical body, offer a blind hole along axis, offer two perforates from valve core outer surface towards axial direction and be communicated with blind hole, the angle of offering of two perforates is 90 degree, spool can rotate at body cavity, and the interior perforate of spool and the passage of blind hole formation and the pipe joint inner chamber on the switch body are interconnected with variable aperture.
To achieve these goals, the present invention also provides a kind of method of motorcycle engine environmental protection supercharging, and this method comprises the steps:
Step 1: fresh air is burnt in empty filter, Carburetor, suction tude are inhaled into the firing chamber of motor by gas handling system;
Step 2: the waste gas that the waste gas and the casing of firing chamber discharge are discharged is mixed into mixed gas;
Step 3: mixed gas is carried out forming the supercharging mixed gas after the supercharging, and this mixed gas enters the firing chamber of motor along suction tude;
Step 4: discharge after the waste gas that the burning back generates in the firing chamber enters silencing apparatus.
Step 2 also further comprises: mixed gas is mixed in proportion with fresh air, and fresh air mixes with waste gas after filter cleaner filters in proportion again.
This motorcycle engine environmental protection pressurization system belongs to novel motorcycle engine pressurization system, can be used for various types of motorcycle engines.This system is simple and easy to implement, and can effectively improve engine power performance, and reduces the pollutant in the toxic emission, reaches the purpose of cleaning of off-gas.The method of motorcycle engine environmental protection supercharging further improves engine power performance and improves environmental-protecting performance, the principle of utilization supercharging, with exhaust gas recirculation, and, increase the density and the quality of air inlet by pressurization system, reach the purpose that improves engine power performance and improve environmental-protecting performance.
Below in conjunction with accompanying drawing, technological scheme of the present invention is described in detail.
Description of drawings
Fig. 1 is the overall structure schematic representation of environmental protection supercharged engine of the present invention;
Fig. 2 is an environmental protection pressurization system structure diagram of the present invention;
Fig. 3 is the linkage structure schematic representation of control switch of the present invention;
Fig. 4 is one of cross-sectional view of control switch of the present invention;
Fig. 5 is the A-A generalized section of Fig. 4;
Fig. 6 is two of the cross-sectional view of control switch of the present invention;
Fig. 7 is a control valve linkage structure schematic representation of the present invention;
Fig. 8 is the cross-sectional view of control valve of the present invention;
Fig. 9 is the A-A generalized section of Fig. 8.
Embodiment
As shown in Figure 1 and Figure 2, be the structural representation and the environmental protection pressurization system structure diagram of the present invention of environmental protection supercharged engine of the present invention.From Fig. 1, Fig. 2 as can be known, the present invention is a kind of motorcycle engine environmental protection pressurization system, it comprises motorcycle engine 100 and gearbox 200, it also comprises control switch 8, suction booster 10, control valve 12 and a plurality of connecting tube 3,5,6,9 and 11, control switch 8, suction booster 10 and control valve 12 are connected to each other by connecting tube, control switch 8 links to each other with the waste gas connecting tube 5 of motorcycle engine 100 and the waste gas connecting tube 6 of gearbox 200 respectively again, also be provided with new wind inlet 71 on the control switch 8, this inlet 71 links to each other with filter cleaner 7; Control valve 12 is provided with connecting tube 3 and links to each other with the suction tude 4 of motor 100; Also be provided with exhaust duct 13 on the control valve 12.
As shown in Figure 3, be the linkage structure schematic representation of control switch of the present invention.As can be known from Fig. 3, control switch 8 links to each other with the engine cylinder head air outlet flue by connecting tube 5, links to each other with crankcase by connecting tube 6, links to each other with fresh inlet by connecting tube 7, links to each other with suction booster 10 by connecting tube 9.
The internal structure of control switch 8 such as Fig. 4, Fig. 5 and shown in Figure 6, it is made up of switch body 81, pipe joint 82, rotary spool 83 and cover plate 84, switch body 81 is open-ended cylindrical drum, its end is by cover plate 84 sealings, on the outer wall of switch body 81, offer through hole with forward and backward four direction up and down respectively; Pipe joint 82 is a cylindrical shape, is plugged in the through hole, and upper and lower two pipe joints are vertical with forward and backward two pipe joints respectively; Rotary spool 83 is made up of spool 831 and round end 832, offer through hole on the cover plate 84 and spool 831 passes the inner chamber that this through hole is inserted switch body 81, round end 832 protrudes out outside the cover plate 84, spool 831 is a cylindrical body, offer a blind hole along axis, offering two perforates from spool 831 outer surfaces towards axial direction is communicated with blind hole, the angle of offering of two perforates is preferably 90 degree, spool 831 can be in switch body 81 inner chambers rotations, and passage that perforate in the spool 831 and blind hole constitute and the pipe joint inner chamber on the switch body 81 are interconnected with variable aperture.
As shown in Figure 7, be control valve linkage structure schematic representation of the present invention.As can be known from Fig. 7, control valve 12 links to each other with suction booster 10 by connecting tube 11, links to each other with suction tude 4 or empty filter 1 by connecting tube 3, links to each other with silencing apparatus by connecting tube 13.
As Fig. 8, shown in Figure 9, control valve 12 is made up of valve body 121, pipe joint 122, rotary spool 123 and cover plate 124, valve body 121 is open-ended cylindrical drum, its end is by cover plate 124 sealings, on the outer wall of valve body 121, both direction is offered through hole up and down respectively, offers through hole on valve body 121 surfaces forward with last through hole Vertical direction; Pipe joint 122 is a cylindrical shape, is plugged in the through hole; Rotary spool 123 is made up of spool 1231 and round end 1232, offer through hole on the cover plate 124 and spool 1231 passes the inner chamber that this through hole is inserted valve body 121, round end 1232 protrudes out outside the cover plate 124, spool 1231 is a cylindrical body, offer a blind hole along axis, offering two perforates from spool 1231 outer surfaces towards axial direction is communicated with blind hole, the angle of offering of two perforates is 90 degree, spool 1231 can be in valve body 121 inner chambers rotations, and passage that perforate in the spool 121 and blind hole constitute and the pipe joint inner chamber on the switch body are interconnected with variable aperture.
As shown in Figure 5, the working procedure of control switch 8 is such, in the A-A cut-away view, when rotary spool 831, dextrorotation forwards the b point to by a point, cylinder head air outlet flue waste gas by connecting tube 5 is reduced to gradually closes, and at this moment mainly is by the new air of connecting tube 7 and the crankcase waste gas by connecting tube 6 on a small quantity; When rotary spool 831, left-handedly forward the d point to by the c point, the new air by connecting tube 7 is reduced to gradually closes, and at this moment mainly is by the cylinder head air outlet flue waste gas of connecting tube 5 and the crankcase waste gas by connecting tube 6 on a small quantity.The mixed proportion of gas can be determined according to the logical size of the mistake of a, b, but also the logical size of the mistake of root c, d is determined.
As shown in Figure 9, the working procedure of control valve 12 is such, in the A-A cut-away view, under state shown in Figure 9, the cavity of control valve 12 inside all is communicated with connecting tube 3 and 13, and a part of waste gas enters motor 100 after connecting tube 3 enters suction tude 4 or air-strainer 1; When rotary spool 1231, dextrorotation forwards the b point to by a point, and the cylinder head air outlet flue waste gas by connecting tube 3 is reduced to gradually closes; The big I of gas flow is determined according to the logical size of the mistake of a, b.
Need to prove that the profile of control switch 8 and control valve 12 is not limited only to the cylindrical drum shape, can determine its concrete shape according to spatial position and outward appearance and installation requirement; Simultaneously, the position of opening on it also can determine to adopt different direction and quantity according to actual needs.
In conjunction with Fig. 1, Fig. 2 as can be known, the working procedure of this environmental protection supercharged engine provided by the present invention is such: this motor is at first identical with traditional motorcycle engine, and the gas handling system air is inhaled into by empty filter 1, Carburetor 2, suction tude 3 in the firing chamber of motor and burns; Secondly, the waste gas that the waste gas of firing chamber discharge is discharged by pipeline 5 and casing is directed in the control switch 8 by pipeline 6, a part of fresh air please can be sucked in the control switch 8 by device 7 by filter simultaneously, control switch 8 can be controlled the ratio of the intake of waste gas and fresh air.Because the discharging of different motors is different with aeration quantity, therefore concrete optimal proportion scope point is different.If the amount of waste gas is 100% o'clock in the mixed gas, promptly the intake of fresh air is 0 o'clock, and its emission request can reach " Euro II " standard; If the amount of waste gas is 0 o'clock in the mixed gas, promptly the intake of fresh air is 100% o'clock, and the power of motor can increase by 10%~20%.When if the ratio of waste gas and fresh air changes between 0~100%, can take into account the requirement of discharging and power performance, as the CG125 motor, when waste gas accounted for 40%, power can improve 7%, and discharging reaches " Euro I " standard.The gas that sucks enters in the suction booster 10 by pipeline 9, and the gas by supercharging is entered in the control valve 12 by pipeline 11, and pressurization gas can pass through pipeline 3 then, and suction tude 4 enters the firing chamber of motor.Pressurization gas also can be by pipeline 3 from empty filter 1, Carburetor 2, and suction tude 4 enters the firing chamber of motor.When not needing supercharging as motor, then pressurization gas can pass through control valve 12, and pipeline 13 directly enters silencing apparatus and discharges.Suction booster 10 can be driven by the machine oil pump shaft, also can drive by the main driving gear on the bent axle, can also be by the clutch teeth wheel drive, thus suction booster 10 can be installed in the diverse location of right lid.The supercharging purpose of motor is exactly the aeration quantity that increases motor, thereby reach the output power that improves motor, at this moment pressurization gas is new air, the present invention can be according to the mass component of regulating pressurization gas, thereby reach the output power that improves motor, or the raising environmental protection, or improve the output power of motor and improve the purpose that environmental protection takes into account.
Casing flue gas leading 6 directly enters suction booster 10 by control switch, and gas of combustion enters control switch 8 by pipeline 5 and fresh air by filter cleaner 7.Control switch 8 is controlled the ratio that enters of gas of combustion and fresh air by rotary spool 83, thereby improves the exhaust emissions situation of motor.
Because the gas handling system air of traditional motorcycle engine is inhaled in the firing chamber of motor by empty filter 1, Carburetor 2, suction tude 3, directly be discharged in the atmosphere by silencing apparatus by the gas that burns.Environmental protection pressurization system provided by the present invention is then sent part waste gas and fresh air in the firing chamber back to after by supercharging again and is burnt, thereby reaches the purpose of purifying exhaust air.The density of air becomes big after the supercharging, thereby the air quality that enters engine chamber becomes big, has improved the charging efficiency of motor, raising engine power performance that can be bigger.
During this supercharged engine work, it can will send into suction booster 10 running superchargings combusted cylinder behind waste gas and two kinds of gas boostings of fresh air, also can adopt any one gas, by the control of control switch 8 realizations to gas componant.For example: when using waste gas fully, be equivalent to the secondary combustion of motor, be discharged to the CO in the waste gas body in the atmosphere, compounds such as CH can significantly reduce, thereby reduce discharge of harmful gases, reach the purpose of cleaning of off-gas discharging.This combustion manner can be used for extra high time of environmental requirement or place.When using fresh air fully, increase the aeration quantity of engines combustible gas, then can improve the power of motor.If two kinds of gases of waste gas and fresh air are the time spent all, is to take into account exhaust index and power performance.The adjusting of above-mentioned gas composition realizes by control switch 8.But this pressurization system may cause increasing of practical oil consumption when supercharging, if the user requires the power character of motor and environmental requirement when not high, can close pressurization system by control valve 12, and gas is directly discharged from baffler.
The ratio of waste gas and fresh air, mainly according to the user to the deciding of the requirement between environmental protection and the power, its ratio can be to regulate from 0 to 100%, optimal proportion is determined according to the concrete test data of various types.For example: the CG125 motor, when waste gas accounted for 40%, power can improve 7%, and discharging reaches " Euro I " standard.
Need to prove at last, above embodiment is only unrestricted in order to technological scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technological scheme of the present invention, and not breaking away from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.

Claims (8)

1, a kind of motorcycle engine environmental protection pressurization system, it comprises motorcycle engine and gearbox, it is characterized in that, it also comprises control switch, suction booster, control valve and a plurality of connecting tube, control switch, suction booster and control valve are connected to each other by connecting tube, control switch links to each other with the flue gas leading of motorcycle engine and the flue gas leading of gearbox respectively again, also is provided with new wind inlet on the control switch; Control valve is provided with this pipeline of pipeline and links to each other with the suction tude of motor, also is provided with exhaust duct on the control valve.
2, motorcycle engine environmental protection pressurization system according to claim 1 is characterized in that, the new wind inlet on the described control switch links to each other with filter cleaner.
3, motorcycle engine environmental protection pressurization system according to claim 1 and 2, it is characterized in that, described control switch is made up of switch body, pipe joint, rotary spool and cover plate, switch body is open-ended cylindrical drum, covering palte seal is passed through in its end, on the outer wall of switch body, offer through hole with forward and backward four direction up and down respectively; Pipe joint is a cylindrical shape, is plugged in the through hole, and upper and lower two pipe joints are vertical with forward and backward two pipe joints respectively; Rotary spool is made up of spool and round end, offer through hole and spool on the cover plate and pass the inner chamber that this through hole is inserted switch body, round end protrudes out outside the cover plate, spool is a cylindrical body, offer a blind hole along axis, offer two perforates from valve core outer surface towards axial direction and be communicated with blind hole, spool can make the interior perforate of spool and the passage of blind hole formation and the pipe joint inner chamber on the switch body be interconnected with variable aperture in the rotation of switch body inner chamber.
4, motorcycle engine environmental protection pressurization system according to claim 3 is characterized in that, the described angular separation of offering of offering two perforates from valve core outer surface towards axial direction is preferably 90 degree.
5, motorcycle engine environmental protection pressurization system according to claim 1, it is characterized in that, described control valve is made up of valve body, pipe joint, rotary spool and cover plate, valve body is open-ended cylindrical drum, covering palte seal is passed through in its end, on the outer wall of valve body, both direction is offered through hole up and down respectively, offers through hole forward in valve body surface and last through hole Vertical direction; Pipe joint is a cylindrical shape, is plugged in the through hole; Rotary spool is made up of spool and round end, offer through hole and spool on the cover plate and pass the inner chamber that this through hole is inserted switch body, round end protrudes out outside the cover plate, spool is a cylindrical body, offer a blind hole along axis, offer two perforates from valve core outer surface towards axial direction and be communicated with blind hole, the angle of offering of two perforates is 90 degree, spool can rotate at body cavity, and the interior perforate of spool and the passage of blind hole formation and the pipe joint inner chamber on the switch body are interconnected with variable aperture.
6, a kind of method of motorcycle engine environmental protection supercharging, it is characterized in that: this method comprises the steps:
Step 1: fresh air is burnt in empty filter, Carburetor, suction tude are inhaled into the firing chamber of motor by gas handling system;
Step 2: the waste gas that the waste gas and the casing of firing chamber discharge are discharged is mixed into mixed gas;
Step 3: mixed gas is carried out forming the supercharging mixed gas after the supercharging, and this mixed gas enters the firing chamber of motor along suction tude;
Step 4: discharge after the waste gas that the burning back generates in the firing chamber enters silencing apparatus.
7, the method for motorcycle engine environmental protection supercharging according to claim 6, it is characterized in that: described step 2 also further comprises: mixed gas is mixed in proportion with fresh air.
8, the method for motorcycle engine environmental protection supercharging according to claim 7 is characterized in that: described fresh air mixes with waste gas after filter cleaner filters in proportion again.
CNB2004101027281A 2004-12-23 2004-12-23 Environment protection boosting system and boosting method for motorcycle engine Expired - Fee Related CN100357585C (en)

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CNB2004101027281A CN100357585C (en) 2004-12-23 2004-12-23 Environment protection boosting system and boosting method for motorcycle engine

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Application Number Priority Date Filing Date Title
CNB2004101027281A CN100357585C (en) 2004-12-23 2004-12-23 Environment protection boosting system and boosting method for motorcycle engine

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CN1648433A true CN1648433A (en) 2005-08-03
CN100357585C CN100357585C (en) 2007-12-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104564327A (en) * 2013-10-16 2015-04-29 铃木株式会社 Motorcycle with turbocharger
CN114294135A (en) * 2022-01-05 2022-04-08 浙江钱江摩托股份有限公司 Air inlet structure of motorcycle engine

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6209515B1 (en) * 1998-07-15 2001-04-03 Toyota Jidosha Kabushiki Kaisha Internal combustion engine, controller and method
US6230695B1 (en) * 1999-03-22 2001-05-15 Caterpillar Inc. Exhaust gas recirculation system
EP1327753B1 (en) * 2001-12-24 2004-10-13 Visteon Global Technologies, Inc. Crank case ventilation system
CN2760256Y (en) * 2004-12-23 2006-02-22 重庆宗申技术开发研究有限公司 Environmental protection supercharging system for motorcycle engine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104564327A (en) * 2013-10-16 2015-04-29 铃木株式会社 Motorcycle with turbocharger
CN104564327B (en) * 2013-10-16 2017-09-12 铃木株式会社 Motorcycle with turbocharger
CN114294135A (en) * 2022-01-05 2022-04-08 浙江钱江摩托股份有限公司 Air inlet structure of motorcycle engine

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