Summary of the invention
In order to overcome existing automatic control stroke numerical control trepan wheel and the control method working (machining) efficiency is on the low side, maintenance cost is high, can only drill through the deficiency in hole, the invention provides a kind of control method of automatic control stroke numerical control drill unit and according to the custom-designed automatic control stroke of this control method numerical control drill unit, this control method and automatic control stroke numerical control drill unit thereof can not only the automatic control feed distances, need not input in advance or import the feed distance data less, and simple in structure, working (machining) efficiency is high, maintenance cost is low, can also bore counterbore.
The technical solution adopted for the present invention to solve the technical problems is:
The control method of automatic control stroke numerical control drill unit, be to make feeding partly drive unit head, with automatic control feed distance mode, finish feed distance: become rewind down again automatically after after drill bit is not F.F., contact workpiece during contact workpiece, becoming the worker automatically and advancing, bored by following feeding mode by controller, servo-driver control servomotor.Wherein, automatic control feed distance mode adopts the servo driving mode, that is: servo-driver adopts and to have the torque monitoring unit that can monitor servo-driver output torque, or claims driver to have torque to monitor output terminal; With the output voltage of the torque monitoring unit of driver or claim the torque monitor voltage of driver, as sampled signal; Set up a voltage detecting and conversion equipment, sampled signal is converted to useful input signal is input to controller.When drilling through the hole, this useful input signal makes controller send F.F./worker behind the drill bit contact workpiece to advance control command signal, sends the worker after saturating and advances/the rewind down control command signal boring.When boring counterbore, this useful input signal only makes controller send F.F./worker behind the drill bit contact workpiece to advance control command signal, and the worker advances/and the rewind down control command signal still sent by the counterbore depth value of controller according to input in advance.
The technical solution adopted for the present invention to solve the technical problems can also be:
The control method of automatic control stroke numerical control drill unit adopts two voltage comparators to form the two-way voltage detecting and the change-over circuit of voltage detecting and conversion equipment.One the tunnel compares the high threshold signal potential of torque monitor voltage and setting, and output F.F./worker advances the useful input signal of conversion; The low threshold signal current potential that another road makes torque monitor voltage and setting relatively, the output worker advances/the useful input signal of rewind down conversion.
The control method of automatic control stroke numerical control drill unit, adopt analog to digital converter to form the circuit of voltage detecting and conversion equipment, the useful input signal of this circuit output is a digital signal, this digital signal compares with the high threshold data of setting, low threshold data in controller, produces control command signal, the worker that F.F./worker advances respectively to advance/control command signal of rewind down.
According to the custom-designed automatic control stroke of above-mentioned control method numerical control drill unit, mainly by unit head part, feeding part, and control section is formed.The unit head part mainly is made up of motor, speed reduction unit, drill bit.The feeding part mainly is made up of motion guide rail pair, screw pair, servomotor and driving member thereof.Control section mainly partly is made up of servo-driver, controller and feed distance automatic control.Wherein, servo-driver will adopt and have the torque monitoring unit that can monitor servo-driver output torque.This torque monitoring unit of servo-driver is an ingredient of feed distance automatic control part.Another ingredient of feed distance automatic control part is voltage detecting and conversion equipment.The input end of voltage detecting and conversion equipment monitors that with the torque of servo-driver output terminal is connected, and its output terminal is connected with the controller input end.
The voltage detecting of automatic control stroke numerical control drill unit and the circuit of conversion equipment are made up of two voltage comparators.Two voltage comparators export useful input signal and the worker that F.F./worker advances conversion respectively and advance/useful input signal that rewind down is changed.The circuit of voltage detecting and conversion equipment also can be made up of analog to digital converter, and the useful input signal of output is a digital signal.
The voltage detecting of automatic control stroke numerical control drill unit and the circuit of conversion equipment are made up of two integrated voltage comparators.The torque that the in-phase input end of one of them voltage comparator connects servo-driver monitors output terminal, the bleeder circuit cross-over connection of being made up of resistance and potentiometer is between power positive cathode, the inverting input of the adjusting termination voltage comparator of the potentiometer of setting high threshold signal potential is formed the voltage detecting circuit that F.F./worker advances conversion.The LED of photoelectrical coupler importation and pull-up resistor are connected, are the forward cross-over connection between power positive cathode, and the tie point of the two is connected with the voltage comparator output terminal, and the output termination controller input end of optocoupler is formed signaling conversion circuit.Another voltage comparator and peripheral cell thereof: resistance, potentiometer, optocoupler forms the worker and advances/voltage detecting and the signaling conversion circuit of rewind down conversion.Monitor that except the voltage comparator inverting input switches through square output terminal, in-phase input end connect another input end of output termination controller of the potentiometer adjustable side of setting low threshold signal current potential, optocoupler, all the other are identical with first voltage comparator circuit.
The voltage detecting of automatic control stroke numerical control drill unit and conversion equipment adopt analog-to-digital conversion module, and its two input end is connected with two output terminals of torque monitoring unit of servo-driver respectively; Analog-to-digital conversion module is connected with controller by bus.
The invention has the beneficial effects as follows:
F.F./the worker of drill unit advances conversion and the worker advances/the rewind down conversion, finish by the torque monitor voltage that detects servo-driver output, and need import depth value except boring counterbore, need not to import in advance the feed distance data.Adopt this feed distance autocontrol mode need not directly detect the suffered axial force size of drill bit, the torque monitor voltage that need pick up servo-driver, sample of signal is simple, simplifies the structure.Owing to adopt servo control mode, not only can drill through the hole and can also bore counterbore, and also lower, simple in structure, environmental than hydraulic control mode working (machining) efficiency height, maintenance cost.
The present invention is further described below in conjunction with drawings and Examples for embodiment.
Embodiment 1:
The control method of automatic control stroke numerical control drill unit of the present invention, be to make feeding partly drive unit head, adopt automatic control feed distance mode, finish feed distance as follows: become rewind down again automatically after after drill bit is not F.F., contact workpiece during contact workpiece, becoming the worker automatically and advancing, bored by controller (15), servo-driver (11) control servomotor (7).The automatic control feed distance realizes by the servo driving mode.
What is called realizes the automatic control feed distance by the servo driving mode, be that the torque monitor voltage of servo-driver (11) output is made sampled signal, set up a voltage detecting and conversion equipment (13), sampled signal is converted to the useful input signal of input controller (15).This useful input signal makes controller (15) send that F.F./worker advances, the worker advances/the rewind down control command signal, and then makes unit head finish that F.F./worker advances conversion, the worker advances/the rewind down conversion by servo-driver (11) control servomotor (7).
The servo-driver of general control servomotor all has the torque monitoring unit that can monitor servomechanism output torque, this unit output torque monitor voltage, the size of this voltage is directly proportional with the size that servomotor is exported torque in real time, the direction of the polarity reflection output torque of voltage.Adopt the servo driving mode to realize the automatic control feed distance, torque monitoring unit of servo-driver is then indispensable.
Two-way voltage detecting and change-over circuit that the circuit of voltage detecting and conversion equipment (13) can be made up of two voltage comparators.One the tunnel makes the high threshold signal potential of torque monitor voltage and setting, and same, the inverting input of input voltage comparer compare respectively; After drill bit is by the F.F. contact workpiece, torque increases, and output switching signal is converted to useful input signal, input controller (15) through photoelectrical coupler, make controller (15) send F.F./worker and advance control command signal, make unit head carry out F.F./worker by servo-driver (11) and advance conversion.Same, inverting input that another road makes the low threshold signal current potential of torque monitor voltage and setting import another road voltage comparator respectively compare; Drill bit enter by the worker bore saturating after, torque reduces, and output switching signal converts useful input signal, input controller (15) to through photoelectrical coupler, make controller (15) send the worker and advance/the rewind down control command signal, make unit head carry out the worker by servo-driver (11) and advance/the rewind down conversion.But the present invention also expanded application in boring counterbore.Bore the feeding control of counterbore and see embodiment 2,3.
Voltage detecting and conversion equipment (13) also can adopt analog to digital converter, by analog to digital converter the torque monitor voltage is converted to digital signal, this digital signal is compared with the high threshold data of setting, low threshold data in controller (15) produce respectively that F.F./worker advances control command signal, the worker advances/the rewind down control command signal.And then make unit head carry out the worker by servo-driver (11), servomotor (7) to advance/rewind down conversion.
Embodiment 2:
In Fig. 1, automatic control stroke numerical control drill unit of the present invention is grouped into by unit head part, feeding part and electric control part.The unit head part mainly is made up of motor (1), speed reduction unit (2), drill bit (3).The feeding part mainly is made up of motion guide rail pair (5), screw pair (6), synchronous band (8) and servomotor (7).The unit head part combines as a whole with the moving part of motion guide rail pair (5), and the leading screw of screw pair (6) and servomotor (7) are by band (8) transmission synchronously.Servomotor (7) is connected with automatically controlled part.
The cutting power of drill bit (3) is provided by speed reduction unit (2) by motor (1).Servomotor (7) rotation through band (8) and screw pair (6) transmission synchronously, makes unit head do feed motion along the guide rail of motion guide rail pair (5), and the running of servomotor (7) is controlled by automatically controlled part.The feed distance of drill unit adopts the servo driving mode to realize automatic control.
In Fig. 2, automatically controlled part mainly is made up of servo-driver (11), voltage detecting and conversion equipment (13), controller (15).Servomotor (7) divides two-way to be connected with servo-driver (11) by motor cable (9), scrambler cable (10), the torque of servo-driver (11) monitors that output terminal is connected with conversion equipment (13) with voltage detecting through torque monitor voltage signal wire (12), voltage detecting is connected with controller (15) by useful input signal cable (14) with conversion equipment (13), and controller (15) is connected with servo-driver (11) by control command signal line (16).Wherein, torque monitoring unit, voltage detecting and the conversion equipment (13) of servo-driver (11) are feed distance automatic control part.This automatic control part is cooperated by controller (15), servo-driver (11), realize the automatic control of feed distance, that is: after drill bit is not F.F., contact workpiece during contact workpiece, become the worker automatically and advance, bore saturating or be drilled into to become rewind down when importing the counterbore depth value again automatically.
Servo-driver (11) adopts Panasonic's product, and model is MHDA103A1A.Servomotor (7) adopts Panasonic's product, and model is MHMA102A1A, and output rating is 1.0KW, and motor carries rotary encoder.
In Fig. 4, the circuit of voltage detecting and conversion equipment mainly is made of two integrated voltage comparators.This circuit employing ± 24V dual power supply, the cross-over connection of power filtering capacitor (C1, C2) difference is between two groups of power positive cathodes and 0V end.Voltage comparator (U1A) and peripheral circuit thereof constitute the voltage detecting circuit that F.F./worker advances conversion: the torque that the in-phase input end of voltage comparator (U1A) connects servo-driver (11) monitors output terminal (IM), and torque monitors that output earth terminal (GND) connects power supply 0V end; Resistance (R1), resistance (R3) and potentiometer (R2) are formed bleeder circuit, cross-over connection between the both positive and negative polarity of power supply, the inverting input of the adjusting termination voltage comparator (U1A) of potentiometer (R2).Photoelectrical coupler (U2) and pull-up resistor (R4) are formed signaling conversion circuit: the LED of optocoupler (U2) importation connects, is the forward cross-over connection between power positive cathode with pull-up resistor (R4), and the tie point of the two is connected with the output terminal of voltage comparator (U1A); The useful input signal input end (X0) of the output termination controller (15) of optocoupler (U2), input common port (COM).
Voltage comparator (U1B) and peripheral cell thereof: resistance (R5), resistance (R7), potentiometer (R6) and optocoupler (U3) constitute the worker and advance/voltage detecting and the change-over circuit of rewind down conversion.The voltage detecting circuit that its circuit structure and F.F./worker advance to change is basic identical; Difference only is: the inverting input of voltage comparator (U1B) switches through square and monitors that output terminal (IM), in-phase input end connect potentiometer (R6) adjustable side of bleeder circuit, another useful input signal input end (X1) of the output termination controller (15) of optocoupler (U3) and input common port (COM).
Circuit theory: voltage comparator (U1A) realizes that F.F./worker advances the voltage detecting of conversion, by regulator potentiometer (R2) set the high threshold signal potential, (U1A) inverting input that is added to voltage comparator, the torque of servo-driver monitors the torque monitor voltage of output terminal (IM), being added to voltage comparator (U1A) in-phase input end compares, when the torque monitor voltage is higher than the high threshold signal potential, voltage comparator (U1A) output high level signal.Voltage comparator (U1B) realizes that the worker advances/voltage detecting of rewind down conversion, set the in-phase input end that hangs down the threshold signal current potential, is added to voltage comparator (U1B) by regulator potentiometer (R6), the torque of servo-driver monitors the torque monitor voltage of output terminal (IM), the inverting input that is added to voltage comparator (U1B) compares, when the torque monitor voltage is lower than the threshold signal current potential, voltage comparator (U1B) output high level signal.Photoelectrical coupler (U2, U2) plays conversion and buffer action.The signaling conversion circuit that two optocouplers (U2, U3) are formed is exported two paths of signals respectively to the two switching value input ends (X0, X1) of controller (15) when voltage comparator (U1A, U1B) output high level signal: the useful input signal of switching mode and the worker that F.F./worker advances conversion advance/and the useful input signal of switching mode that rewind down is changed.
Because the actual installation structure of unit head may be different, the resistance that the torque monitor voltage of servo-driver (11) output is subjected in the time of may be with the unit head positive movement increases, and the resistance increase that is subjected in the time of also may be with the unit head positive movement reduces.This routine torque monitor voltage for-3V~+ 3V, the resistance that is subjected to during with the unit head positive movement increase, otherwise can put upside down the polarity of torque monitor voltage when this circuit is imported.Suitably set each divider resistance (ratio of R1~R3, R5~R7), the adjustable extent that makes the high threshold signal potential be 0~+ 3V, the adjustable extent of low threshold signal current potential is-3V~+ 1V.Because of the installation situation difference of every unit head, high and low threshold signal current potential, the real work torque that can export in different process according to servo-driver (11) according to the proportionate relationship of output torque and torque monitor voltage, is determined by debugging.(resistance of R1~R3, R5~R7) can be selected the optional resistance 5.1K Ω of resistance (R4, R8)~24K Ω to resistance between number K Ω~hundreds of K Ω; Two optocouplers (U2, U3) optional TIL117,4N25 etc., optional 100~470 μ F/50V of two electric capacity (C1, C2).
Principle of work: during unit head work, controller (15) sends instruction by control command signal line (16), control servo-driver (11) drives servomotor (7) rotation through motor cable (9), servomotor (7) is through band (8) and screw pair (6) transmission synchronously, and unit head is done feed motion along motion guide rail pair (5).The unit head progressive position, promptly servomotor (7) the encoded device cable of rotation angle displacement (10) feeds back to servo-driver (11).After unit head started, voltage detecting and conversion equipment (13) detected the torque monitor voltage of servo-driver (11) always, and this voltage compares with high and low threshold signal current potential in voltage comparator circuit.After the drill bit F.F. touches workpiece, because of F.F. is obstructed, the driving torque of servo-driver (11) must increase, the torque monitor voltage of its output also must increase, the high threshold signal potential of this voltage and setting compares, when the former greater than the latter, voltage comparator circuit output high level signal, promptly input to the useful input signal of controller (15), controller (15) receives that this signal can send control command signal, control servo-driver (11) drives servomotor (7) through motor cable (9) and rotates with work speed.The worker advances in the process, the torque monitor voltage compares with the low threshold signal current potential of setting always, when the former less than the latter, show that workpiece bores, voltage comparator circuit output high level signal, promptly import the useful input signal in another road of controller (15), controller (15) receives that this signal can send control command signal, control servo-driver (11), drive servomotor (7) with the rotation of rewind down speed through motor cable (9), finishes the process of a through hole.
When boring counterbore, controller (15) only adopts torque monitor voltage and high threshold signal potential result relatively, and control F.F./worker advances conversion.After the unit head worker advanced, controller (15) did not detect workpiece and bores the number of leaking information, and gave controller (15) input counterbore depth value by the operator, and when the worker advanced to reach this depth value, controller (15) control unit head rewind down was finished a counterbore process.
Embodiment 3:
The automatic control stroke numerical control drill unit that this is routine, its voltage detecting and conversion equipment adopt analog-to-digital conversion module.All the other are all identical with embodiment 2.
In Fig. 3, the torque that the input end (V+) of the analog-to-digital conversion module of voltage detecting and conversion equipment (17) connects servo-driver (11) monitors output terminal (IM), its input end (V-) switches through square and monitors output earth terminal (GND), torque monitor voltage signal wire Shielded Twisted Pair, shielding line are connected to shielding end (SLD).Earth terminal (FG) ground connection, current signal incoming end (I+) and analog signal level ground end (A.G) do not connect at this.Analog-to-digital conversion module (17) is connected with the control basal plate (18) of controller by bus, and the CPU of controller (19) is connected by the bus on the control basal plate (18) with each module.
Analog-to-digital conversion module (17) adopts model: Q64AD, and control basal plate (18) adopts model: Q38B, and CPU (19) adopts model: Q00, is Mitsubishi's product.Q64AD is the analog-to-digital module of two-way, and this example only uses one the tunnel, and one tunnel connection terminal only draws among the figure.Q38B can insert eight functional modules at most.Q00 and Q64AD and other module all are inserted on the Q38B, together forming control system.Q00, be CPU (19), be connected and exchanges data by the bus on the control basal plate Q38B with each module.
This circuit can be converted to the torque monitor voltage of servo-driver (11) the useful input signal of input controller (15) equally.The useful input signal of this moment is a digital signal, and its size is directly proportional with the torque monitor voltage, and reflection polarity.Analog-to-digital conversion module (17) is received on the controller (15), carries out the automatic communication of data.
The analog voltage range of importing that analog-to-digital conversion module Q64AD sets is :-10V~+ 10V.The data area of the useful input signal after conversion is :-4000~+ 4000, and proportional with the aanalogvoltage of its input end.The torque monitor voltage is :-3V~+ 3V, and the increase of the resistance that is subjected to during with the unit head positive movement increases, otherwise can put upside down the polarity of torque monitor voltage at this circuit input end.High threshold data and low threshold data that this example assumes user program is set are respectively: 400 and 40, and the torque monitor voltage of corresponding analog-to-digital conversion module (17) input end is respectively: 1V and 0.1V.Controller (15) compares the data of useful input signal simultaneously in carrying out numerical control program all the time with high threshold data and low threshold data.
High threshold data and low threshold data can be set by man-machine interface.Installation situation difference because of every unit head, the real work torque that can in different process, export according to servo-driver (11), according to the proportionate relationship of the aanalogvoltage of the data of the proportionate relationship of output torque and torque monitor voltage and useful input signal and analog-to-digital conversion module (17) input end, determine by debugging.
Analog-to-digital conversion module generally is made of A/D chip and modulate circuit thereof, storer, timer, bus interface.The circuit of also available A/D chip of analog-to-digital conversion module and relevant integrated package thereof, element assembling substitutes.
Principle of work: when the unit head F.F., if analog-to-digital conversion module (17) is exported to the data of useful input signal of controller (15) greater than the high threshold data, show that detecting F.F./worker advances switching signal, make controller (15) send control command signal by program again, control servo-driver (11) drives servomotor (7) advances the unit head worker.When the unit head worker advances, if the data of useful input signal are less than low threshold data, show that detecting the worker advances/the rewind down switching signal, send control command signal by program by controller (15), by servo-driver (11), servomotor (7) control unit head rewind down, finish the process of a through hole.
When boring counterbore, controller (15) only adopts the useful input signal data and the high threshold data result relatively of torque monitor voltage conversion, and control F.F./worker advances conversion; And monitoring workpiece does not bore saturating signal.The worker carries out journey and gives the decision of controller (15) input counterbore depth value by the operator.