CN1595100A - Reciprocal and rotary type incorporated frictional wear test machine - Google Patents
Reciprocal and rotary type incorporated frictional wear test machine Download PDFInfo
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Abstract
本发明公开了两种往复及转动式一体化摩擦磨损实验机,包括基座、往复式机构、旋转式机构和上试样控制装置,其中往复式机构包括往复驱动电机、滑块、滑轨、曲柄、连杆;旋转式机构包括旋转驱动电机和转动圆盘;上试样控制装置包括弹性臂、导轨和滑动支座或包括弹性臂、转动件和底座。本发明通过专门设计的基座和上试样控制装置将复式摩擦磨损实验机和转动式摩擦磨损实验机结合成一体式结构,采用这样的结构后,在对同一上试样先后进行两种摩擦实验的过程中,无需拆装试样件、使用稳定可靠,保证了实验数据的精确度,减轻了实验人员的工作量。
The invention discloses two reciprocating and rotating integrated friction and wear testing machines, including a base, a reciprocating mechanism, a rotating mechanism and an upper sample control device, wherein the reciprocating mechanism includes a reciprocating drive motor, a slider, a slide rail, Crank and connecting rod; the rotary mechanism includes a rotary drive motor and a rotating disc; the upper sample control device includes elastic arms, guide rails and sliding supports or includes elastic arms, rotating parts and bases. The present invention combines the compound friction and wear testing machine and the rotary friction and wear testing machine into an integrated structure through the specially designed base and upper sample control device. During the experiment, there is no need to disassemble and assemble the sample, and the use is stable and reliable, which ensures the accuracy of the experimental data and reduces the workload of the experimenters.
Description
技术领域technical field
本发明涉及摩擦磨损实验机,尤其涉及往复及转动式一体化摩擦磨损实验机。The invention relates to a friction and wear testing machine, in particular to a reciprocating and rotating integrated friction and wearing testing machine.
背景技术Background technique
现有的摩擦磨损实验机不论是往复式实验机,还是转动式实验机均只能进行单一的摩擦磨损实验,当需要进行两种摩擦磨损实验时,则必须相应地设置两台实验机,这样不仅增加了设备投资,加大了设备占用空间,而且也使整个实验过程繁琐冗长,增加了实验人员的工作量。No matter the existing friction and wear testing machine is a reciprocating testing machine or a rotating testing machine, only a single friction and wear test can be performed. When two kinds of friction and wear tests are required, two testing machines must be set accordingly. It not only increases the equipment investment, but also increases the space occupied by the equipment, and also makes the whole experimental process cumbersome and lengthy, increasing the workload of the experimenters.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供可对同一上试样进行两种摩擦磨损实验,而且在实验过程中无需拆装试样件的往复及转动式一体化摩擦磨损实验机。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a reciprocating and rotating integrated friction and wear testing machine that can perform two kinds of friction and wear experiments on the same sample, and does not need to disassemble the sample during the experiment.
为实现上述目的,本发明的一种往复及转动式一体化摩擦磨损实验机包括基座、往复式机构、旋转式机构和上试样控制装置,其中往复式机构包括驱动装置、滑块、滑轨、曲柄、连杆,曲柄安装在驱动装置输出轴上并通过连杆与滑块相连,滑轨水平固定在基座上,滑块在驱动装置驱动下沿滑轨作往复运动,滑块上开有下试样安装槽;旋转式机构包括驱动装置、支座、转动圆盘,支座固定在基座上,转动圆盘通过其支撑轴可转动安装在支座上,并可在驱动装置的驱动下旋转,转动圆盘的回转轴线垂直设置;上试样控制装置包括弹性臂、底座,底座固定在所述基座上,底座上设置有可绕其垂直轴旋转的支承件,弹性臂一端通过水平轴可转动安装在支承件上,弹性臂另一端设置有试样夹具和砝码支座,试样夹具随支承件转动时的轨迹穿过旋转式机构上转动圆盘的上方,支承件与底座之间设有锁定装置。In order to achieve the above object, a reciprocating and rotating integrated friction and wear testing machine of the present invention includes a base, a reciprocating mechanism, a rotating mechanism and an upper sample control device, wherein the reciprocating mechanism includes a driving device, a slide block, a slide Rail, crank, connecting rod. The crank is installed on the output shaft of the drive device and connected with the slider through the connecting rod. The slide rail is fixed on the base horizontally. The slider moves reciprocatingly along the slide rail under the drive of the drive device. There is a lower sample installation slot; the rotary mechanism includes a driving device, a support, and a rotating disk. The rotation axis of the rotating disk is set vertically; the upper sample control device includes an elastic arm and a base, the base is fixed on the base, and the base is provided with a support that can rotate around its vertical axis. One end is rotatably installed on the support through a horizontal shaft, and the other end of the elastic arm is provided with a sample fixture and a weight support. There is a locking device between the piece and the base.
为实现上述目的,本发明的另一种往复及转动式一体化摩擦磨损实验机包括基座、往复式机构、旋转式机构和上试样控制装置,其中往复式机构包括驱动装置、滑块、滑轨、曲柄、连杆,曲柄安装在驱动装置输出轴上并通过连杆与滑块相连,滑轨水平固定在基座上,滑块在驱动装置驱动下沿滑轨作往复运动,滑块上开有下试样安装槽;旋转式机构包括驱动装置、支座、转动圆盘,支座固定在基座上,转动圆盘通过其支撑轴可转动安装在支座上,并可在驱动装置的驱动下旋转,转动圆盘的回转轴线垂直设置;上试样控制装置包括弹性臂、滑动支座、底座,底座固定在所述基座上,其上设置有导轨,导轨垂直于往复式机构运动方向设置,滑动支座可滑动安装在底座上的导轨上,弹性臂一端通过水平轴可转动安装在滑动支座上,弹性臂另一端设置有试样夹具和砝码支座,试样夹具随滑动支座运动时的轨迹穿过旋转式机构上转动圆盘的上方,导轨和滑动支座之间设置有锁定装置。To achieve the above object, another reciprocating and rotating integrated friction and wear testing machine of the present invention includes a base, a reciprocating mechanism, a rotating mechanism and an upper sample control device, wherein the reciprocating mechanism includes a driving device, a slider, Slide rail, crank, connecting rod. The crank is installed on the output shaft of the drive device and connected with the slider through the connecting rod. The slide rail is fixed on the base horizontally. The slider reciprocates along the slide rail under the drive of the drive device. There is a lower sample installation slot on the top; the rotary mechanism includes a driving device, a support, and a rotating disk. The device is driven to rotate, and the rotation axis of the rotating disk is vertically set; the upper sample control device includes an elastic arm, a sliding support, and a base, and the base is fixed on the base, and a guide rail is arranged on it, and the guide rail is perpendicular to the reciprocating The movement direction of the mechanism is set. The sliding support can be slidably installed on the guide rail on the base. One end of the elastic arm is rotatably installed on the sliding support through a horizontal axis. The other end of the elastic arm is provided with a sample fixture and a weight support. The track of the fixture when it moves with the sliding support passes through the top of the rotating disc on the rotary mechanism, and a locking device is arranged between the guide rail and the sliding support.
进一步地,所述导轨上设置有刻度尺。Further, a scale is provided on the guide rail.
进一步地,所述曲柄上设置有多个具有不同回转半径的固定连杆用销孔,通过该销孔可调节往复式机构滑块的运动行程。Further, the crank is provided with a plurality of pin holes for fixing the connecting rod with different gyration radii, and the movement stroke of the slider of the reciprocating mechanism can be adjusted through the pin holes.
进一步地,所述往复式机构滑块上的下试样安装槽上带有卸油孔,该卸油孔处设置有控制阀门;所述旋转式机构的转动圆盘呈较浅的杯形,其侧壁上设置有定位孔。Further, the lower sample mounting groove on the slider of the reciprocating mechanism has an oil discharge hole, and a control valve is arranged at the oil discharge hole; the rotating disc of the rotary mechanism is in a shallow cup shape, Positioning holes are arranged on its side walls.
进一步地,所述旋转式机构的转动圆盘外围设置有一挡油套筒,该挡油套筒固定在所述基座上,其底部开有排油孔。Further, an oil retaining sleeve is arranged on the periphery of the rotating disk of the rotary mechanism, and the oil retaining sleeve is fixed on the base, and an oil discharge hole is opened at the bottom of the oil retaining sleeve.
进一步地,所述基座上设置有摩擦润滑供油装置,包括油杯和油管,油杯具有一定高度,油管向下试样安装槽和转动圆盘内供油,油管上设置有调节控制阀。Further, the base is provided with a friction lubrication oil supply device, including an oil cup and an oil pipe. The oil cup has a certain height, and the oil pipe supplies oil to the downward sample installation groove and the rotating disk. The oil pipe is provided with an adjustment control valve. .
本发明通过专门设计的基座和上试样控制装置将复式摩擦磨损实验机和转动式摩擦磨损实验机结合成一体式结构,采用这样的结构后,在对同一上试样先后进行两种摩擦实验的过程中,无需拆装试样件、使用稳定可靠,保证了实验数据的精确度。The present invention combines the compound friction and wear testing machine and the rotary friction and wear testing machine into an integrated structure through the specially designed base and upper sample control device. During the experiment, there is no need to disassemble and assemble the sample, and the use is stable and reliable, which ensures the accuracy of the experimental data.
附图说明Description of drawings
图1为往复式摩擦示意图;Figure 1 is a schematic diagram of reciprocating friction;
图2为旋转式摩擦示意图;Fig. 2 is a schematic diagram of rotary friction;
图3为本发明第一种实验机的结构示意图;Fig. 3 is the structural representation of first kind of experimental machine of the present invention;
图4为图3的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of Fig. 3;
图5为往复式机构的滑块上开设安装槽的结构示意图;Fig. 5 is a structural schematic diagram of opening a mounting groove on the slider of the reciprocating mechanism;
图6为图5的B向视图;Fig. 6 is the B direction view of Fig. 5;
图7为调整弹性臂时的示意图;Fig. 7 is a schematic diagram when adjusting the elastic arm;
图8为进行往复式摩擦实验时的剖视图;Figure 8 is a cross-sectional view when carrying out a reciprocating friction test;
图9为旋转式机构的转动圆盘的结构示意图;Fig. 9 is a structural schematic diagram of a rotating disk of a rotary mechanism;
图10为图9的A-A视图;Fig. 10 is the A-A view of Fig. 9;
图11为旋转式机构的局部示意图;Figure 11 is a partial schematic view of the rotary mechanism;
图12为基座上留有缺口时的俯视示意图;Fig. 12 is a schematic top view when a gap is left on the base;
图13为第二种实验机进行往复摩擦实验的结构示意图;Fig. 13 is the structural representation of the reciprocating friction experiment carried out by the second experimental machine;
图14为第二种实验机进行旋转摩擦实验的结构示意图。Fig. 14 is a schematic diagram of the structure of the second experimental machine for rotating friction experiments.
具体实施方式:Detailed ways:
如图1所示为往复式摩擦示意图,上试样1固定,下试样2作水平往复运动,图2为旋转式摩擦示意图,上试样3固定,下试样4作旋转运动,在上试样1、上试样3上施加一定的法向载荷N,摩擦时产生摩擦力F,其大小由F=N*f决定,f为摩擦系数,在同一工况条件下,不同的对偶摩擦副之间所测的结果具有可比性,所谓“同一工况条件”,就是指相同的摩擦方式、相同的法向载荷、相同的速度、相同行程以及相同的润滑条件。As shown in Figure 1, it is a schematic diagram of reciprocating friction. The upper sample 1 is fixed, and the lower sample 2 is reciprocating horizontally. Figure 2 is a schematic diagram of rotary friction. A certain normal load N is applied to the sample 1 and the upper sample 3, and the friction force F is generated during friction. Its magnitude is determined by F=N*f, and f is the friction coefficient. The results measured between the pairs are comparable. The so-called "same working condition" refers to the same friction mode, the same normal load, the same speed, the same stroke and the same lubrication conditions.
如图3、图4所示的第一种实验机,整个实验机由基座10、往复式机构、旋转式机构和上试样控制装置组成,其中往复式机构由往复驱动电机5、滑块6、滑轨7和曲柄连杆组成,曲柄连杆包括圆盘8与连杆9,往复驱动电机5带动圆盘8运动,圆盘8与连杆9转动连接,连杆9与滑块6相铰接,滑块6在往复驱动电机5的带动下作往复运动,使用时连杆9和滑块6沿平面运动,圆盘8上设置有多个曲柄半径的曲柄销孔13,通过使用不同的曲柄销孔13,可以调节往复式机构的行程。为防止测试中平面产生跳动,滑轨7与基座10相固定且与基座10的上表面平行,加工时要保证滑块6的平面跳动小于0.1mm,滑轨7可选用滚动导轨,可减少摩擦阻力,提高测试精度。滑块6上安装槽的具体结构如图10、图11所示,滑块6上开有下试样安装槽,安装槽的槽壁上开有用于紧固下试样的螺纹孔11和卸油孔12,使用时将下试样放入安装槽中,然后用紧定螺钉从两端将下试样卡紧,当然也可采用其它固定方式,如用弹性钢片14和螺钉15将下试样勒紧固定。The first kind of testing machine shown in Figure 3 and Figure 4, the whole testing machine consists of a
旋转式机构由旋转驱动电机16和转动圆盘17组成,旋转驱动电机16的转轴垂直与转动圆盘17且与转动圆盘17同轴固定,转动圆盘17的转动面与基座10的上表面平行,转动圆盘17的中心大致位于往复式机构滑轨7的垂直平分线上,这样可便于操作过程中的定位。The rotary mechanism is made up of a
上试样控制装置由导轨18、滑动支座19和弹性臂20组成,导轨18垂直于往复式机构运动方向设置,导轨18上安装了刻度尺21,以便于精确定位滑动支座19的位置,滑动支座19设置在导轨18上,可沿导轨18的槽内前后移动,导轨18和滑动支座19之间设置有滑动锁定装置,在移动到预定位置后即可将弹性臂20锁定,弹性臂20一端与滑动支座19通过转动轴相铰接,另一端设置有夹具,用于夹紧上试样,夹具的上部设有用于放置砝码的插柱,实验中,不同负荷的施加是通过改变砝码的质量实现的,夹具的夹紧中心也大致位于往复式机构上滑轨7的垂直平分线上,以便于调节定位,往复驱动电机5和旋转驱动电机16均设置在基座10内。The upper sample control device is composed of a
如图7、图8所示,在进行完旋转式摩擦试验后,首先将弹性臂20抬起,然后沿导轨向前移动,直至弹性臂顶端部位夹持上试样的位置与下试样位置相对应,两者相接触,再将滑动支座和导轨锁定,通过砝码加载进行往复摩擦试验。As shown in Figures 7 and 8, after the rotary friction test is completed, the
利用在弹性臂20上贴应变片的方法可测得所需的实验参数,当弹性臂夹持试样端选择往复或旋转式机构做相对运动,磨擦实验中安装动态应变测试仪,测定摩擦产生应变,通过计算可获得摩擦系数值。The required experimental parameters can be measured by attaching strain gauges on the
在摩擦实验中,主要有干摩擦、滴注式油润滑和全润滑三种润滑条件,为此本发明还可配置如图3、图4所示的摩擦润滑供油装置,由油杯22和油管23组成,与供油装置相配地,旋转式机构的转动圆盘采用如图9、图10所示的结构,转动圆盘成较浅的杯形,侧壁上设置有定位孔24,如图11所示,转动圆盘26的支座成双套筒形,其内套筒29与转动圆盘的转轴配合,外套筒25的直径和高度均大于转动圆盘26,其顶部向内折弯,以防止在转动过程中润滑油外溅,支座底部开有卸油通孔27,转轴与基座之间油密封。油杯22具有一定高度,油管23的两个出油口分别与下试样安装槽和转动圆盘内腔相连通,油管23上设置有调节控制阀。In the friction experiment, there are mainly three kinds of lubrication conditions: dry friction, dripping oil lubrication and full lubrication. For this reason, the present invention can also be equipped with a friction lubrication oil supply device as shown in Fig. 3 and Fig. 4, consisting of
由于往复式机构和旋转式机构错开一定距离,因此本发明的基座可设计成如图12所示的结构,这样不仅节省制作材料,还可方便操作站位。Since the reciprocating mechanism and the rotating mechanism are staggered by a certain distance, the base of the present invention can be designed as the structure shown in Figure 12, which not only saves manufacturing materials, but also facilitates the operation station.
如图13、图14所示的第二种实验机,往复式机构和旋转式机构与第一种实验机相同,上试样控制装置的支撑件由转动件30和转动支座31组成,转动件30可转动安装在转动支座31上,转动支座安装在基座32上,弹性臂33通过转动轴或转动关节安装在转动件30上,转动件30与转动支座31之间设有转角锁定装置,旋转式机构的转动圆盘33设置在夹具的夹紧中心的转动轨迹上,这样可以方便地调节上试样在转动圆盘上相对于圆心的位置,进行不同的转动摩擦实验。As shown in Figure 13 and Figure 14, the second type of testing machine has the same reciprocating mechanism and rotary mechanism as the first type of testing machine. Part 30 is rotatably installed on the rotating support 31, and the rotating support is installed on the base 32. The elastic arm 33 is installed on the rotating member 30 through the rotating shaft or rotating joint. Between the rotating member 30 and the rotating support 31, there is Angle locking device, the rotating disc 33 of the rotary mechanism is arranged on the rotation track of the clamping center of the fixture, so that the position of the upper sample on the rotating disc relative to the center of the circle can be easily adjusted to carry out different rotational friction experiments.
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CN101153835B (en) * | 2006-09-27 | 2011-02-09 | 中国石油大学(北京) | Sliding table casing wear tester |
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2004
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CN108693060A (en) * | 2018-04-12 | 2018-10-23 | 郑州磨料磨具磨削研究所有限公司 | A kind of Medical abrasive wheel piece mill stroke method for testing performance and detection device |
CN111248805A (en) * | 2018-11-30 | 2020-06-09 | 中国科学院长春应用化学研究所 | Manure separation automatic sealing toilet and its use method |
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CN110470546A (en) * | 2019-08-30 | 2019-11-19 | 浙江省林业科学研究院 | A kind of testing machine and test method of test load molded tray supporting leg swinging strength |
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CN112067487A (en) * | 2020-09-18 | 2020-12-11 | 合肥鼎聚精密制造有限责任公司 | End face friction and wear testing machine and testing method thereof |
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CN112284954B (en) * | 2020-11-02 | 2023-09-15 | 重庆交通职业学院 | Rubber friction and wear experiment table |
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