CN1558270A - Structure for increasing reliability of metal connection - Google Patents

Structure for increasing reliability of metal connection Download PDF

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Publication number
CN1558270A
CN1558270A CNA200410002974XA CN200410002974A CN1558270A CN 1558270 A CN1558270 A CN 1558270A CN A200410002974X A CNA200410002974X A CN A200410002974XA CN 200410002974 A CN200410002974 A CN 200410002974A CN 1558270 A CN1558270 A CN 1558270A
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metal
substrate
reliability
increasing
bumps
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CN100416343C (en
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李俊右
郑炳钦
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AUO Corp
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AU Optronics Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L24/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/831Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector the layer connector being supplied to the parts to be connected in the bonding apparatus
    • H01L2224/83101Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector the layer connector being supplied to the parts to be connected in the bonding apparatus as prepeg comprising a layer connector, e.g. provided in an insulating plate member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/14Integrated circuits

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Wire Bonding (AREA)

Abstract

A structure for increasing the reliability of metal connection line is composed of multiple metal bumps on a substrate, and multiple recesses on another surface of each metal bump adjacent to the substrate. The metal bumps with the lattice structure are formed on the chip to increase the grabbing probability of the conductive particles of the ACF, and the contact area between the adhesive material of the ACF and the metal bumps in the grooves of the metal bumps with the lattice structure is increased to improve the tensile strength of the combination of the chip and the metal pads of the glass substrate.

Description

增加金属连线可靠度的结构A structure that increases the reliability of metal connections

技术领域technical field

本发明涉及一种增加金属连线可靠度的结构,具体涉及集成电路的构装技术,特别是有关于一种应用在集成电路和显示器间的构装技术。The present invention relates to a structure for increasing the reliability of metal wiring, in particular to the construction technology of integrated circuits, in particular to a construction technology applied between integrated circuits and displays.

背景技术Background technique

一些现有的电子装置中,元件与主体电路间的连接是通过导电膜(例如各向异性导电胶,简称ACF)来进行。各向异性导电胶ACF是以非导电性的合成树脂与导电粒子(conductive particle)混合而成,导电粒子1如图1A的剖面图所示,其直径大约为3~5μm,其中央部分1a为聚合物,而在外面包覆以金属导体1b,如金、镍、锡等。In some existing electronic devices, the connection between the components and the main circuit is performed through a conductive film (such as anisotropic conductive glue, referred to as ACF). Anisotropic conductive adhesive ACF is made by mixing non-conductive synthetic resin and conductive particles. As shown in the cross-sectional view of Figure 1A, the conductive particle 1 has a diameter of about 3-5 μm, and its central part 1a is Polymer, and covered with a metal conductor 1b, such as gold, nickel, tin, etc. on the outside.

ACF常被用于液晶显示器的制造,有的是用于将面板的驱动芯片直接封装于玻璃基板上的制造方法(业界通称为COG,即chip on glass),或者将该驱动芯片键合至柔性电路板(COF,即chip on Film)、再键合至基板的方法。此外,ACF也适用于将芯片键合于一般印刷电路板(COB,即chip onboard)的工艺中。ACF is often used in the manufacture of liquid crystal displays, and some are used to directly package the driver chip of the panel on the glass substrate (commonly known in the industry as COG, that is, chip on glass), or bond the driver chip to a flexible circuit board. (COF, that is, chip on Film), and then bonded to the substrate method. In addition, ACF is also suitable for the process of bonding chips to general printed circuit boards (COB, chip onboard).

如图1B所示,以基板4表示上述的玻璃基板、柔性电路板、印刷电路板或其它电路板件。在制造中,其基板4上形成有金属垫(pad)4a,用以供各种信号、能量传递。另一方面,在芯片3的引脚上形成较厚的导电凸点(bump)3a。驱动芯片3与基板4之间置入各向异性导电胶(ACF)5,然后加热改变各向异性导电胶(ACF)5的黏滞度,接着压合驱动芯片3与基板4,此时对应的金属垫4a与导电凸点3a之间必须是相互对准。As shown in FIG. 1B , the substrate 4 represents the aforementioned glass substrate, flexible circuit board, printed circuit board or other circuit board components. During manufacture, a metal pad (pad) 4a is formed on the substrate 4 for transmission of various signals and energy. On the other hand, thick conductive bumps 3a are formed on the leads of the chip 3 . Put the anisotropic conductive glue (ACF) 5 between the driver chip 3 and the substrate 4, then heat to change the viscosity of the anisotropic conductive glue (ACF) 5, and then press the driver chip 3 and the substrate 4, and the corresponding The metal pads 4a and the conductive bumps 3a must be aligned with each other.

由于导电凸点3a具有一定的厚度,导电粒子1会在导电凸点3a与金属垫4a之间被挤压。藉由其外周面包覆的金属层1b,被挤压的导电粒子1便在导电凸点3a与金属垫4a之间构成电连接。利用ACF进行芯片封装,便可同时完成黏合驱动芯片3与电路耦接的动作。Since the conductive bump 3a has a certain thickness, the conductive particles 1 will be squeezed between the conductive bump 3a and the metal pad 4a. The extruded conductive particles 1 form an electrical connection between the conductive bumps 3a and the metal pads 4a by virtue of the metal layer 1b coated on their outer peripheral surfaces. The ACF is used for chip packaging, and the action of bonding the driving chip 3 and coupling the circuit can be completed at the same time.

应用ACF进行芯片封装时,常见的问题是导电粒子的不当的迁移(migration)。由于加热后ACF中树脂部分的黏滞度下降,在压合导电凸点3a与金属垫4a时,其间的导电粒子1容易向周围扩散迁移。问题之一如图1C所示,导电凸点3a与金属垫4a间的导电粒子1数量太少,而使耦接的电阻增加。再者,另一问题如图1D所示,太多的导电粒子1集中于相邻的导电凸点3a间,而产生侧向的电连接,亦即对相邻的导电凸点3a与相邻的金属垫4a造成短路。在芯片功能日渐增加,而单位面积上的接脚数目随之增加的情况下,短路的问题将越来越容易发生。而随着金凸点面积的缩小,导电粒子捕捉率不足的现象亦容易发生。When using ACF for chip packaging, a common problem is improper migration of conductive particles. Since the viscosity of the resin part in the ACF decreases after heating, when the conductive bump 3 a and the metal pad 4 a are pressed together, the conductive particles 1 therebetween are easy to diffuse and migrate to the surrounding. One of the problems, as shown in FIG. 1C , is that the number of conductive particles 1 between the conductive bump 3 a and the metal pad 4 a is too small, which increases the coupling resistance. Furthermore, another problem as shown in FIG. 1D is that too many conductive particles 1 are concentrated between adjacent conductive bumps 3a, thereby generating lateral electrical connections, that is, adjacent conductive bumps 3a and adjacent The metal pad 4a causes a short circuit. As chip functions increase day by day and the number of pins per unit area increases accordingly, the problem of short circuit will become more and more likely to occur. As the area of gold bumps shrinks, the phenomenon of insufficient capture rate of conductive particles is also likely to occur.

发明内容Contents of the invention

有鉴于此,为了解决上述问题,本发明的目的在于提供一种增加金属连线可靠度的结构,藉由在芯片上形成具有格子状结构的金属凸点,以增加对于ACF的导电粒子的抓取机率,并且藉由ACF的胶材在格子状结构金属凸点的凹槽中与金属凸点的接触面积增加,以提高芯片与玻璃基板金属垫结合的拉力强度。In view of this, in order to solve the above-mentioned problems, the object of the present invention is to provide a structure that increases the reliability of the metal connection, by forming metal bumps with a lattice structure on the chip, to increase the grasping of the conductive particles of the ACF The probability is taken, and the contact area between the ACF glue and the metal bumps in the grooves of the metal bumps in the lattice structure is increased, so as to improve the tensile strength of the chip and the metal pad of the glass substrate.

为达成上述目的,本发明提供一种增加金属连线可靠度的结构,其包括多个金属凸点位于一基板上,且每一金属凸点在邻接该基板的另一面上具有多个凹槽。To achieve the above object, the present invention provides a structure for increasing the reliability of metal wiring, which includes a plurality of metal bumps located on a substrate, and each metal bump has a plurality of grooves on the other surface adjacent to the substrate .

为了让本发明的上述和其它目的、特征、和优点能更明显易懂,下文特举一优选实施例,并配合附图,作详细说明如下。In order to make the above and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment will be described in detail below together with the accompanying drawings.

附图说明Description of drawings

图1A显示了典型的导电颗粒结构;Figure 1A shows a typical conductive particle structure;

图1B显示了驱动芯片与玻璃基板的ACF键合法示意图;Figure 1B shows a schematic diagram of the ACF bonding method between the driver chip and the glass substrate;

图1C、1D显示了传统的ACF键合方式常见的问题;Figures 1C and 1D show the common problems of the traditional ACF bonding method;

图2绘示出本发明增加金属连线可靠度的结构的优选实施例的平面图;Fig. 2 depicts a plan view of a preferred embodiment of the structure of the present invention to increase the reliability of metal wiring;

图3是沿图2的3-3’的剖面图;Fig. 3 is a sectional view along 3-3' of Fig. 2;

图4绘示出本发明增加金属连线可靠度的结构的另一优选实施例的平面图;Fig. 4 depicts a plan view of another preferred embodiment of the structure of the present invention to increase the reliability of metal wiring;

图5绘示出本发明增加金属连线可靠度的结构的又一优选实施例的平面图;Fig. 5 depicts a plan view of another preferred embodiment of the structure of the present invention to increase the reliability of metal wiring;

图6绘示出本发明增加金属连线可靠度的结构的又一优选的形成方式示意图。FIG. 6 is a schematic diagram illustrating another preferred forming method of the structure for increasing the reliability of the metal connection according to the present invention.

附图标记说明Explanation of reference signs

现有技术current technology

1  导电颗粒                       1b  金属层1 Conductive Particles 1b Metal Layer

3  芯片                           3a  导电凸点3 chip 3a conductive bump

4  基板                           4a  金属垫4 Substrate 4a Metal Pad

5  ACF5 ACF

本发明技术The technology of the present invention

202、602  金属凸点                204  第一基板202, 602 Metal bumps 204 First substrate

206、402、502                     凹槽206, 402, 502 Groove

208  导电粒子                     210  第二基板208 Conductive Particles 210 Second Substrate

212  金属垫                       604  树脂格子状结构212 metal pad 604 resin lattice structure

606  金属凸点的表面606 Surface of metal bumps

具体实施方式Detailed ways

实施例Example

请同时参照图2及图3,图2绘示出本发明增加金属连线可靠度的结构的优选实施例的平面图。图3是沿图2的3-3’的剖面图。多个金属凸点202位于一例如是半导体基板的第一基板204上,在本优选实施例中,其半导体基板204为一硅芯片,其金属凸点202优选为金所组成,是形成在硅芯片204上连接芯片的金属电极(未显示),且金属凸点202在邻接第一基板204的另一面上具有多个凹槽206。其凹槽206优选为矩形或方形,且以矩阵方式排列以形成一格子状结构的金属凸点202。需注意的是其矩形凹槽206的最短边需较各向异性导电胶(ACF)的导电粒子208的直径为长,以使其格子状结构的金属凸点202能有效抓取导电粒子208。其导电粒子直径大约为3~5μm,其中央部分为聚合物,而在外面包覆以金属导体,如金、镍、锡等。Please refer to FIG. 2 and FIG. 3 at the same time. FIG. 2 shows a plan view of a preferred embodiment of the structure for increasing the reliability of the metal connection according to the present invention. Fig. 3 is a sectional view along line 3-3' of Fig. 2 . A plurality of metal bumps 202 are located on a first substrate 204 such as a semiconductor substrate. In this preferred embodiment, the semiconductor substrate 204 is a silicon chip, and the metal bumps 202 are preferably made of gold, which is formed on silicon Metal electrodes (not shown) of the chip are connected to the chip 204 , and the metal bump 202 has a plurality of grooves 206 on the other surface adjacent to the first substrate 204 . The grooves 206 are preferably rectangular or square, and arranged in a matrix to form a grid-like metal bump 202 . It should be noted that the shortest side of the rectangular groove 206 needs to be longer than the diameter of the conductive particles 208 of the anisotropic conductive glue (ACF), so that the metal bumps 202 of the lattice structure can effectively grab the conductive particles 208 . The diameter of the conductive particles is about 3-5 μm, the central part is polymer, and the outside is covered with metal conductors, such as gold, nickel, tin, etc.

其后,在压合第一基板204上的金属凸点202和在例如是玻璃基板或是树脂基板的第二基板210上的金属垫212时,其在对两基板204、210间的ACF进行加热,及高压黏着时,因其格子状结构206使其ACF的导电粒子208不容易向周围扩散迁移,因此可有效抓取导电粒子208于凹槽中206,增加导电粒子208的抓取机率。此外,其格子状结构的金属凸点亦可以如图4所示具有四个矩阵排列的凹槽402,及图5所示具有两个并排的凹槽502,上述两者均可以增加对于导电粒子的抓取机率。Thereafter, when the metal bump 202 on the first substrate 204 and the metal pad 212 on the second substrate 210, such as a glass substrate or a resin substrate, are bonded together, the ACF between the two substrates 204, 210 is performed. During heating and high-pressure bonding, the conductive particles 208 of the ACF are not easy to diffuse and migrate around because of the lattice structure 206 , so the conductive particles 208 can be effectively captured in the groove 206 to increase the probability of capturing the conductive particles 208 . In addition, the metal bumps with a lattice structure can also have four matrix-arranged grooves 402 as shown in FIG. 4, and two parallel grooves 502 as shown in FIG. chance of crawling.

形成方式form

其格子状结构的金属凸点202的一优选形成方式为在金属凸点形成后再以黄光、蚀刻来将其金属凸点构图成为具有多个凹槽206的格子状结构。此外其另一优选的形成方式,如图6所示,为在芯片上金属凸点602尚未形成前,先形成由树脂组成的格子状结构604于预定形成金属凸点602的区域上,之后以电镀方式形成金属凸点602时,其金属凸点即因高差的影响在表面606形成格子状结构。A preferred method of forming the metal bumps 202 in a lattice structure is to pattern the metal bumps into a lattice structure with a plurality of grooves 206 by photolithography and etching after the metal bumps are formed. In addition, another preferred formation method, as shown in FIG. 6, is to form a lattice structure 604 made of resin on the area where the metal bump 602 is to be formed before the metal bump 602 on the chip is formed, and then When the metal bumps 602 are formed by electroplating, the metal bumps form a lattice structure on the surface 606 due to the influence of the height difference.

本发明的特征和优点Features and advantages of the invention

本发明的特征在于提供一种增加金属连线可靠度的结构,藉由在芯片上形成具有多个凹槽的格子状的金属凸点,以增加对于ACF的导电粒子的抓取机率,因此本发明的一优点为在压合第一基板和第二基板时,可改善金属凸点和金属垫导电粒子数目不足而使耦接的电阻增加的问题,故可以增加产品的稳定性。此外在凹槽结构中金属凸点与胶材有较大的接触面积,可增加其拉力强度。且因为其凹槽结构可增加导电粒子与金属凸点的导通接触面积,本发明亦具有减低耦接电阻的优点。The feature of the present invention is to provide a structure that increases the reliability of metal wiring, by forming grid-shaped metal bumps with multiple grooves on the chip to increase the probability of grasping the conductive particles of ACF, so the present invention An advantage of the invention is that when the first substrate and the second substrate are pressed together, the problem of insufficient number of conductive particles of the metal bumps and metal pads which increases the coupling resistance can be solved, thereby increasing the stability of the product. In addition, there is a larger contact area between the metal bump and the rubber material in the groove structure, which can increase its tensile strength. And because the groove structure can increase the conduction contact area between the conductive particles and the metal bumps, the present invention also has the advantage of reducing the coupling resistance.

虽然本发明已结合优选实施例公开如上,然其并非用来限定本发明,任何本领域内的技术人员,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的保护范围以所附的权利要求所界定的为准。Although the present invention has been disclosed above in conjunction with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore The scope of protection of the present invention is defined by the appended claims.

Claims (15)

1.一种增加金属连线可靠度的结构,包括:1. A structure for increasing the reliability of metal connections, comprising: 多个金属凸点位于一基板上;及a plurality of metal bumps on a substrate; and 每一金属凸点在邻接该基板的另一面上具有多个凹槽。Each metal bump has a plurality of grooves on the other surface adjacent to the substrate. 2.如权利要求1所述的增加金属连线可靠度的结构,其中该基板为一半导体基板。2. The structure for increasing the reliability of metal connection as claimed in claim 1, wherein the substrate is a semiconductor substrate. 3.如权利要求1所述的增加金属连线可靠度的结构,其中该些金属凸点为金所组成。3. The structure for increasing the reliability of metal connection as claimed in claim 1, wherein the metal bumps are composed of gold. 4.如权利要求1所述的增加金属连线可靠度的结构,其中该些凹槽为矩形或方形。4. The structure for increasing the reliability of metal wiring as claimed in claim 1, wherein the grooves are rectangular or square. 5.如权利要求4所述的增加金属连线可靠度的结构,其中该些矩形或方形的凹槽以矩阵方式排列。5. The structure for increasing the reliability of metal wiring as claimed in claim 4, wherein the rectangular or square grooves are arranged in a matrix. 6.一种增加金属连线可靠度的结构,包括:6. A structure for increasing the reliability of metal connections, comprising: 两相对的一第一基板及一第二基板;Two opposing first substrates and a second substrate; 多个金属凸点位于该第一基板上,其中每一金属凸点在相对于该第二基板面上具有多个凹槽;A plurality of metal bumps are located on the first substrate, wherein each metal bump has a plurality of grooves on a surface opposite to the second substrate; 多个金属垫位于该第二基板上,其中该些金属垫相对于该些金属凸点;及a plurality of metal pads are located on the second substrate, wherein the metal pads are opposite to the metal bumps; and 一各向异性导电胶位于该第一基板及该第二基板间,黏合该第一基板及该第二基板,其中该各向异性导电胶具有多个导电粒子,且每一金属凸点至少包含一导电粒子位于该金属凸点的该些凹槽的至少一者中,使该金属凸点耦接于相对应的该金属垫。An anisotropic conductive adhesive is located between the first substrate and the second substrate to bond the first substrate and the second substrate, wherein the anisotropic conductive adhesive has a plurality of conductive particles, and each metal bump contains at least A conductive particle is located in at least one of the grooves of the metal bump, so that the metal bump is coupled to the corresponding metal pad. 7.如权利要求6所述的增加金属连线可靠度的结构,其中该第一基板为一半导体基板。7. The structure for increasing the reliability of metal connection as claimed in claim 6, wherein the first substrate is a semiconductor substrate. 8.如权利要求6所述的增加金属连线可靠度的结构,其中该第二基板为一玻璃基板。8. The structure for increasing the reliability of metal connection as claimed in claim 6, wherein the second substrate is a glass substrate. 9.如权利要求6所述的增加金属连线可靠度的结构,其中该第二基板为一树脂基板。9. The structure for increasing the reliability of metal connection as claimed in claim 6, wherein the second substrate is a resin substrate. 10.如权利要求6所述的增加金属连线可靠度的结构,其中该些金属凸点为金所组成。10. The structure for increasing the reliability of metal connection as claimed in claim 6, wherein the metal bumps are composed of gold. 11.如权利要求6所述的增加金属连线可靠度的结构,其中该些凹槽为矩形或方形。11. The structure for increasing the reliability of metal connection as claimed in claim 6, wherein the grooves are rectangular or square. 12.如权利要求11所述的增加金属连线可靠度的结构,其中该矩形的短边大于该些导电粒子的直径。12. The structure for increasing the reliability of metal connection as claimed in claim 11, wherein the short side of the rectangle is larger than the diameter of the conductive particles. 13.如权利要求11所述的增加金属连线可靠度的结构,其中该些矩形或方形的凹槽以矩阵方式排列。13. The structure for increasing the reliability of metal wirings as claimed in claim 11, wherein the rectangular or square grooves are arranged in a matrix. 14.如权利要求6所述的增加金属连线可靠度的结构,其中该些导电粒子中心为一聚合物且外围包覆以金属导体的结构。14. The structure for increasing the reliability of metal connection as claimed in claim 6, wherein the center of the conductive particles is a polymer and the outer periphery is covered with a metal conductor. 15.如权利要求14所述的增加金属连线可靠度的结构,其中该金属导体为金、镍或锡。15. The structure for increasing the reliability of metal connection as claimed in claim 14, wherein the metal conductor is gold, nickel or tin.
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CN100489630C (en) * 2005-03-08 2009-05-20 友达光电股份有限公司 Conductive bump and display panel
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CN100345292C (en) * 2005-11-02 2007-10-24 友达光电股份有限公司 Chip bonding structure, method for forming same, and electronic device
US7916262B2 (en) 2006-05-18 2011-03-29 Au Optronics Corp. Signal transmission assembly and display device applied with the same
CN100458508C (en) * 2006-06-12 2009-02-04 友达光电股份有限公司 Signal transmission assembly and display device using same
CN101527101B (en) * 2008-03-07 2012-05-16 三星Sdi株式会社 Plasma display device with a plurality of discharge cells
CN106170852A (en) * 2014-02-27 2016-11-30 迪睿合株式会社 Connector, the manufacture method of connector and inspection method
CN108987439A (en) * 2018-06-21 2018-12-11 武汉华星光电半导体显示技术有限公司 Display panel and display device
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