CN1491581A - Method for preparing high grade edible fiber using apple slag as raw material and fruit juice enriched with said edible cellulose - Google Patents
Method for preparing high grade edible fiber using apple slag as raw material and fruit juice enriched with said edible cellulose Download PDFInfo
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- CN1491581A CN1491581A CNA031432719A CN03143271A CN1491581A CN 1491581 A CN1491581 A CN 1491581A CN A031432719 A CNA031432719 A CN A031432719A CN 03143271 A CN03143271 A CN 03143271A CN 1491581 A CN1491581 A CN 1491581A
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Abstract
The method of preparing high grade diet fiber with apple dregs as material includes high speed shearing, mixing and emulsifying, high pressure homogenizing, dewatering, freeze drying and other technological steps. The produced diet fiber is added into apple juice in certain ratio to obtain apple juice with refined diet fiber. The pure physical process obtains pure natural product containing no any chemical. The process has no environmental pollution and the diet fiber is easy to be absorbed by human body. The diet fiber powder may be used as the additive for other fruit juice and food.
Description
Technical field
The present invention relates to a kind of beverage or food for preparing the method for dietary fiber and be rich in this method products therefrom, particularly a kind ofly pomace is prepared into the method for high refining dietary fiber and is rich in fruit drink or food by this method gained dietary fiber.
Background technology
In recent years, China's cultivated area of the apple and output rise significantly, and along with the building up of large quantities of fruit juice production lines, a large amount of pomaces go out of use, serious environment pollution.Containing a large amount of polysaccharose substances and lignin, cellulose, hemicellulose etc. in the pomace, is a kind of good dietary fiber new resources.
Be that method that raw material is produced dietary fiber mainly contains two kinds of chemical method and fermentation methods by pomace in the prior art.Wherein chemical method will use a large amount of strong acid and strong bases and organic extraction solvent in producing process, both improved production cost, also environment is caused serious pollution, and use strong acid and strong base can destroy the chromaticness and the taste of products therefrom in a large number, simultaneously under the NaOH environment, also a part of lignin can be destroyed, thereby the yield of course of reaction can be influenced.Though fermentation method does not have above-mentioned defective, its complex manufacturing, process conditions require high, and technical process is wayward, and production cost is also than higher.Be difficult to promote on a large scale.
Summary of the invention
The present invention is directed to the deficiency that above-mentioned prior art exists, providing a kind of is the method for the high refining dietary fiber of feedstock production and fruit juice or the food that is rich in this method gained dietary cellulosic with the pomace, method of the present invention is a kind of method of producing pomace dietary fibers by physical method, its production technology is simple, the product yield height does not use any chemical products in the production process.The fruit juice that adds the inventive method gained diet fiber product also is a kind of cleaning, free of contamination natural beverage.
Of the present invention is the method for the high refining dietary fiber of feedstock production with the pomace, comprises following processing step:
A, the former slag of apple is added water mix;
B, the mixture of former slag of above-mentioned apple and water is gone into high shearing mixing emulsor carry out emulsification pretreatment, shear time is 15-30 minute, fiber sheared length 0.1-5 micron;
C, with above-mentioned material through the high speed shear emulsification treatment with super-high-pressure homogenization machine homogeneous 3 times, homogenization pressure is 400-600bar;
D, centrifugal dehydration, with the material behind the homogeneous with centrifugation dewater to moisture content be 70-80%;
E, be 3-5% with above-mentioned steps d products therefrom freeze drying to moisture content under subzero 10-20 degrees celsius;
F, step e products therefrom is crushed to 120-150 purpose powder.
A kind of what contain that said method produces is the fruit juice of the refining dietary fiber of height of raw material with the pomace, and the addition of described dietary fiber is 2-30% (weight).
The dry powder addition of wherein said dietary fiber is 2-8% (weight).
The wet product addition of wherein said dietary fiber is 8-30% (weight).
Of the present invention is that the feedstock production height is made with extra care the method for dietary fiber owing to adopt physics mode to make fully with the pomace, and therefore, its products obtained therefrom does not contain any chemical residues thing, is to be all-natural product.Owing to, avoided pollution fully to environment in process of production not to any harmful substance of environmental emission.The water mixed liquid that contains the former slag of apple carries out high speed shear in high shearing mixing emulsor, the former slag of apple is trimmed near sodium meter level length, helps the absorption of human body utilization.Become the cellulose that can be utilized by human body because the former slag of apple all smashes, significant loss is very little in whole process of production, so its yield is higher, can reach more than the 90-95% usually, thereby can reduce production costs significantly.The pomace dietary fibers powder of producing with method of the present invention can be used as the additive of various fruit drinks or uses as the additive of other food.
The dietary fiber that adopts the physics method to produce, its specific area is big, and specific retention and oil holdup height are easy to mix with other fruit juice such as cider; Do not need again extra any thickener and the emulsifying agent of adding in the fruit juice of the high refining dietary fiber of interpolation pomace, both kept the original local flavor of cider, improved the health care of product again.
Description of drawings
Fig. 1 is to be the method for the high refining dietary fiber of feedstock production and the cider technological process of production block diagram that is rich in this dietary cellulosic with the pomace
The specific embodiment
Of the present invention is the method that raw material is produced dietary fiber with the pomace, and the residue after apple is squeezed the juice mixes with water, and mixed proportion is that dried slag addition is 2-5% (weight); Wet slag (moisture content 70-80%) addition is 10-25% (weight).Said mixture is added in the high shearing mixing emulsor, under 6000-9000 rev/min condition, handled 15-30 minute.By the product after this PROCESS FOR TREATMENT, the former slag of apple wherein has been cut into the superbhort fiber near the sodium meter level of length 0.1-5 micron grain size.Above-mentioned material is put into the super-high-pressure homogenization machine 400-600bar that pressurizes, and homogeneous three times makes the pomace fiber evenly disperse in water.If need produce more refining dietary fiber, can use the super-high-pressure homogenization machine to cut micron grain size through the material of high speed shear to 0.01-2.Material through above-mentioned high speed shear and homogeneous dewaters with centrifugation, and obtaining moisture content is the pomace dietary fibers element of 70-80%.This cellulose both can also can be used for other food or products and health products additive agent and use directly as the additive use of cider or other fruit drink.
The dietary cellulosic of above-mentioned moisture content 70-80% is dewatered freeze-dried by the freeze drying mode, is crushed to 120-150 purpose powder again and promptly gets the plain dry powder goods of high refining pomace dietary fibers.
Directly add in the apple clear juice as if the refining pomace dietary fibers of the above-mentioned height that with moisture content is 70-80% in the ratio of 2-6% (dry basis), through allotment, behind the mixing, in homogenizer, be forced into twice of 200-300bar homogeneous, the degassing, can, ultraviolet sterilization promptly make the fruit juice product that is rich in pomace dietary fibers.
Embodiment 1 gets and puts into the high speed shear mulser after the dried pomace of 5Kg adds the mixing of 250Kg water, handles 20 minutes under 6500 rev/mins of conditions, and getting fibre length is the intermediate treatment liquid of 0.1-5 micron.Above-mentioned treatment fluid is forced under the 550bar condition homogeneous three times with the super-high-pressure homogenization machine, is 70% with 2000 rev/mins of centrifugal dehydrations to moisture content, again through-15 degrees centigrade of frozen dryings to moisture content 3% and be ground into 130 order powder.Can obtain the high refining pomace dietary fibers product of 4.8Kg.Yield reaches 96%.
Embodiment 2 gets 50Kg fresh apple slag and adds water 300Kg mixing, go in the high shearing mixing emulsor, under 8500 rev/mins of conditions, handled 15 minutes, gained solution is forced into the 450bar homogeneous with the super-high-pressure homogenization machine carries out the secondary pulverizing for 3 times simultaneously, can get the product that granularity is the 0.01-2 micron; With 2000 rev/mins of centrifugation dewater to moisture content be 75%, freeze drying to moisture content is 5% and is ground into 150 order powder under subzero 20 degrees celsius in freeze drier, get the high refining pomace dietary fibers product of 9.4Kg, yield 94% (by dried pomace).
Embodiment 3 gets that the high-precision inhibition and generation pomace dietary fibers of gained product mixes with the 100Kg apple clear juice among the 2Kg embodiment 1, homogeneous makes the dietary fiber full and uniform dispersion for 3 times under the 200bar pressure condition, the degassing, can and disinfection by ultraviolet light get the cider product that 102Kg is rich in high refining pomace dietary fibers.
The high-precision inhibition and generation pomace dietary fibers of wet shape product before embodiment 4 gets and dehydrates among the 15Kg embodiment 2 adds in the clear juice of the yellow pears of 90Kg mixing, allotment, homogeneous is 3 times under the 250bar condition, and the degassing, can and ultraviolet sterilization get the yellow pear juice product that 105Kg is rich in pomace dietary fibers.
Embodiment 5 cake raw material 100Kg add 2.5Kg embodiment 2 gained food fibre powders, mix.Make the finished product cake.
Claims (6)
1, a kind of is the method for the high refining dietary fiber of feedstock production with the pomace, comprises following processing step:
A, the former slag of apple is added water mix;
B, the mixture of former slag of above-mentioned apple and water is gone into high shearing mixing emulsor carry out emulsification pretreatment, shear time is 15-30 minute, shearing fibre length 0.1-5 micron;
C, above-mentioned material through the high speed shear emulsification treatment carry out homogeneous with the super-high-pressure homogenization machine to be handled, and homogenization pressure is 400-600bar;
D, centrifugal dehydration, with the material behind the homogeneous with centrifugation dewater to moisture content be 70-80%;
E, will to go up art steps d products therefrom freeze drying to moisture content under subzero 10-20 Celsius temperature condition be 3-5%;
F, step e products therefrom is crushed to the 120-150 order.
2, according to profit require 1 be the method for the high refining dietary fiber of feedstock production with the pomace, it is characterized in that carrying out that its proportion is 10-25% after the wet former slag of apple mixes with water before the high shear mixing emulsification.
3, described according to claim 1 is the method for the high refining dietary fiber of feedstock production with the pomace, it is characterized in that carrying out before the high shear mixing emulsification the former slag of dried apple and mixes with water afterwards that its proportion is 2-5% (weight).
4, a kind of what contain that said method produces is the fruit juice of the refining dietary fiber of height of raw material with the pomace, and the addition that it is characterized in that described dietary fiber is 2-30% (weight).
5, according to the fruit juice of claim 4, the dry powder addition that it is characterized in that described dietary fiber is 2-8% (weight).
6, according to the fruit juice of claim 4, the wet product addition that it is characterized in that described dietary fiber is 8-30% (weight).
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Cited By (10)
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CN102524803A (en) * | 2012-03-16 | 2012-07-04 | 中国农业大学 | Method for extracting fruit dreg dietary fiber through high-pressure microfluidization ultramicro crushing and enzymolysis coupling |
CN102919966A (en) * | 2012-01-10 | 2013-02-13 | 赵县旭海果汁有限公司 | Functional snow pear residue fiber beverage and preparation method thereof |
CN103462124A (en) * | 2013-08-09 | 2013-12-25 | 陕西师范大学 | Apple whey soluble dietary fiber beverage and preparation method thereof |
CN103535647A (en) * | 2013-10-09 | 2014-01-29 | 国家林业局竹子研究开发中心 | Preparation method and application of full-nutrient bamboo shoot powder with high dietary fibers |
CN104886604A (en) * | 2014-03-05 | 2015-09-09 | 中粮营养健康研究院有限公司 | Tomato fiber processing and application method |
CN105124134A (en) * | 2015-07-21 | 2015-12-09 | 北京中农弘科生物技术有限公司 | Method of preparing feed dietary fibers |
CN106793816A (en) * | 2014-07-18 | 2017-05-31 | 艾曼克创新果汁饮料有限公司 | Method for obtaining oranges and tangerines fiber |
CN106805254A (en) * | 2015-12-02 | 2017-06-09 | 江南大学 | A kind of processing method of tomato peel dietary fiber |
CN110521889A (en) * | 2019-09-10 | 2019-12-03 | 西北农林科技大学 | A kind of composite fruit juice and preparation method thereof with Weight-reducing and lipid-lowering |
CN114586905A (en) * | 2022-03-25 | 2022-06-07 | 山西佳鑫达食品有限公司 | Production process of low-sugar high-dietary-fiber apple pulp |
Family Cites Families (2)
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KR100361952B1 (en) * | 1999-12-06 | 2002-11-23 | 주식회사 한국야쿠르트 | A method for preparing low rancidify noodle using apple pomace dietary fiber |
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2003
- 2003-09-01 CN CNB031432719A patent/CN1299604C/en not_active Expired - Fee Related
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CN102919966A (en) * | 2012-01-10 | 2013-02-13 | 赵县旭海果汁有限公司 | Functional snow pear residue fiber beverage and preparation method thereof |
CN102524803A (en) * | 2012-03-16 | 2012-07-04 | 中国农业大学 | Method for extracting fruit dreg dietary fiber through high-pressure microfluidization ultramicro crushing and enzymolysis coupling |
CN103462124A (en) * | 2013-08-09 | 2013-12-25 | 陕西师范大学 | Apple whey soluble dietary fiber beverage and preparation method thereof |
CN103535647A (en) * | 2013-10-09 | 2014-01-29 | 国家林业局竹子研究开发中心 | Preparation method and application of full-nutrient bamboo shoot powder with high dietary fibers |
CN104886604A (en) * | 2014-03-05 | 2015-09-09 | 中粮营养健康研究院有限公司 | Tomato fiber processing and application method |
CN106793816A (en) * | 2014-07-18 | 2017-05-31 | 艾曼克创新果汁饮料有限公司 | Method for obtaining oranges and tangerines fiber |
CN105124134A (en) * | 2015-07-21 | 2015-12-09 | 北京中农弘科生物技术有限公司 | Method of preparing feed dietary fibers |
CN105124134B (en) * | 2015-07-21 | 2017-05-10 | 北京中农弘科生物技术有限公司 | Method of preparing feed dietary fibers |
CN106805254A (en) * | 2015-12-02 | 2017-06-09 | 江南大学 | A kind of processing method of tomato peel dietary fiber |
CN110521889A (en) * | 2019-09-10 | 2019-12-03 | 西北农林科技大学 | A kind of composite fruit juice and preparation method thereof with Weight-reducing and lipid-lowering |
CN110521889B (en) * | 2019-09-10 | 2022-05-17 | 西北农林科技大学 | Compound fruit juice with auxiliary weight-losing and lipid-lowering effects and preparation method thereof |
CN114586905A (en) * | 2022-03-25 | 2022-06-07 | 山西佳鑫达食品有限公司 | Production process of low-sugar high-dietary-fiber apple pulp |
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