CN106418322B - A kind of method of soluble dietary fibre content in raising apple pomace - Google Patents

A kind of method of soluble dietary fibre content in raising apple pomace Download PDF

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Publication number
CN106418322B
CN106418322B CN201610840507.7A CN201610840507A CN106418322B CN 106418322 B CN106418322 B CN 106418322B CN 201610840507 A CN201610840507 A CN 201610840507A CN 106418322 B CN106418322 B CN 106418322B
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apple pomace
apple
pomace
preimpregnation
explosion
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CN106418322A (en
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梁新红
何鸿举
孙俊良
冉军舰
莫海珍
王田林
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Henan Institute of Science and Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a kind of methods of soluble dietary fibre content in raising apple pomace, include following steps: (1) apple pomace raw material K2CO3Solution preimpregnation, apple pomace raw material are the residue after apple juicing, apple pomace removal of impurities, the K for being 5-20% with mass fraction2CO3Solution preimpregnation, is filtered after preimpregnation, removes K2CO3Solution is rinsed 2-4 times with clear water, obtains preimpregnation apple pomace;(2) apple pomace in (1) is removed moisture by steam explosion, is made apple pomace water content 15-200%, is put into steam explosion cylinder, then moment explosion, obtains explosion status apple pomace;(3) it dries, crush, the apple pomace that steam blasting is obtained is dried to moisture 6% hereinafter, being crushed to granularity 20-120 mesh.Production cost of the present invention is low, and not will cause additional environmental hazard, realizes juicing enterprise to the intractable problem of apple pomace, improves the apple pomace level of resources utilization, solves the problems, such as apple pomace recycling, have extremely far-reaching social effect and economic value.

Description

A kind of method of soluble dietary fibre content in raising apple pomace
Technical field
The present invention relates to it is a kind of raising apple pomace in soluble dietary fibre content method, especially a kind of low pollution, The method that can improve soluble dietary fibre content in apple pomace of low energy consumption.
Background technique
Apple pomace is apple juice concentrate processing byproduct.China is the first big country of world's apple production, in recent years apple Yield increases year by year, and fruit juice yield also increases rapidly therewith, and 20~25% pomace will be generated in the process of cider. Enterprise squeeze the juice to there are mainly two types of the processing modes of apple pomace: first is that the exposed stacking of pomace, under this mode, pomace is easily rotten It is rotten, that is, environment is polluted, and cause to waste;Second is that simple processing is used as feed or fertilizer, added value is extremely low.But apple pomace contains meals The a variety of active ingredients such as fiber, polyphenols are eaten, VB is in addition also contained6, the multivitamins such as VC and VF, therefore, apple pomace With great nutritive value.
Dietary fiber is that the seventh-largest nutrient of the mankind according to its deliquescent difference can be divided into soluble dietary fiber And insoluble dietary fiber, and the content of soluble dietary fiber how much be evaluate one of physiological function of diet fiber it is important Index.Compared with insoluble dietary fiber, soluble dietary fiber is easier to reduce blood glucose and blood by intestinal flora fermentating metabolism Cholesterol in slurry.Total dietary fiber is more than 70% in apple pomace, but soluble dietary fibre content is only 3%-9%, therefore, The content for improving soluble dietary fiber in dietary fiber has significant application value.
There are the following problems for the method for soluble dietary fiber in the raising pomace reported at present: applying alkaline hydrogen peroxide Apple pomace is handled, soluble dietary fibre content has apparent increase, but the application through processed apple pomace in food is deposited In certain safety, and the exhaust emission environment that disposes waste liquid;Using extrusion modification technology, soluble dietary fiber in apple pomace Content increase rate is smaller;Soluble dietary fiber in apple pomace also can be improved using fermentation method, but fermentation process needs valuableness Corollary equipment, higher cost.
Summary of the invention
The object of the present invention is to provide a kind of method of soluble dietary fibre content in raising apple pomace, this method passes through Technologies, separation and fiber degrading composition and the lignin such as weak caustic solution preimpregnation, steam explosion, control raw material granularity, make part not Soluble dietary fiber is converted to soluble dietary fiber, to improve soluble dietary fibre content in apple pomace.This method Low energy consumption, low cost, is suitable for industrialized production.
The technical scheme is that a method of improve soluble dietary fibre content in apple pomace, feature packet Containing following steps:
(1) apple pomace raw material K2CO3Solution preimpregnation, apple pomace raw material are the residue after apple juicing, and apple pomace removal of impurities is used Mass fraction is the K of 5-20%2CO3Solution preimpregnation, apple pomace and K2CO3The ratio of solution is 1:4-1:20(g:mL), preimpregnation temperature 20-70 DEG C of degree presoaks time 1-15 h, filters after preimpregnation, removes K2CO3Solution is rinsed 2-4 times with clear water, is presoaked Apple pomace;
(2) apple pomace in (1) is removed moisture by steam explosion, is made apple pomace water content 15-200%, is put into steam explosion cylinder In, pressure 0.2-2.4 MPa, 10-180 s of dwell time, then moment explosion obtain explosion status apple pomace;
(3) it dries, crush, the apple pomace that steam blasting is obtained is dried to moisture 6% hereinafter, being crushed to granularity 20-120 Mesh.
K2CO3Liquid quality fraction 5-20%, apple pomace and K2CO3The solid-to-liquid ratio of solution is 1:4-1:20(g:mL), preimpregnation 20-70 DEG C of temperature, presoak time 1-15h.
K2CO3Apple pomace water content is 15-200%, water vapour pressure 0.2-2.4 MPa, dwell time 10- after solution preimpregnation 180 s, then moment explosion obtain explosion status apple pomace.
Quick-fried rear apple residue drying is dodged, water content control is 6% hereinafter, granularity 20-120 mesh.
The crystalline texture that can destroy cellulosic is pre-processed to apple pomace using the method for strong acid or highly basic, but is handled Waste liquid afterwards can will cause serious pollution to environment.Apple pomace before explosion is pre-processed using potassium carbonate, in weak base ring The lignin of apple pomace is largely removed under border, the decomposition of the insoluble diedairy fiber after being conducive to steam explosion and to solubility The conversion of dietary fiber, and potassium participates in the activation of 60 kinds or more enzyme systems, gives up after processing in plant growth and development process Liquid not can cause environmental pollution.
Steam explosion technology is a kind of preprocess method rapidly developed in recent years, and major function is the thin of destruction biomass Cell wall substance, separation or fiber degrading composition and lignin, groundwork mechanism are that raw material is placed in the environment of high temperature, former Material is full of steam by superheated liquid swollen in hole, the superheated liquid when moment (Millisecond) releases high pressure, in raw material hole Gasification, volume sharply expand and make cell " explosion " rapidly, to realize that the component of raw material is discrete and structure changes.It is being handled High-temperature steam is only needed in the process, does not add chemical substance, can make material that physical modification occur.Steam blasting is in wood fibre Raw material prepares the anaerobic fermentation production biogas of alcohol fuel, stalk etc. technology and has application.Since it can make cell wall broken It splits, in recent years, steam blasting also makes some progress in the recycling application of food processing by-product.
Apple pomace water content influences the effect of soluble dietary fibre content raising after steam blasting before Steam explosion treatment. Medium of the moisture as heat transfer and biography energy, facilitates moment blast action macromolecular substances and is converted into small-molecule substance, thus Make conversion of the insoluble diedairy fiber to soluble dietary fiber.In addition, apple pomace contains a certain amount of moisture, apple can be inhibited Browning reaction occurs at high temperature under high pressure for pomace.
Apple pomace is dried after steam blasting, is crushed to certain granularity.In crushing process, dodge in quick-fried rear apple pomace Under the action of the mechanical forces such as shock, shearing, structure will continue to cause different degrees of destruction, fiber insoluble diedairy fiber Glycosidic bond more easy fracture in plain component further promotes conversion of the insoluble diedairy fiber to soluble dietary fiber.
The beneficial effects of the present invention are:
(1) steam explosion technology can destroy the interconnection between fibre bundle by the abrupt release of vapour pressure, make thin Cell wall rupture, has the effect of breaking macromolecule crystal structure from molecular level.Apple pomace is handled using steam explosion technology, Make apple pomace under the action of mechanical force, destroy fibre structure, hemicellulose, the lignin of part of degrading promote pectin, solvable Property the soluble dietary fibers dissolution such as hemicellulose, and make the indissolubles macromolecule polyalcohols such as cellulose, insoluble hemicellulose Glycosidic bond fracture occurs modified to be converted into soluble dietary fiber, greatly improves soluble dietary fiber in apple pomace Content.By testing inspection, using the processed apple pomace of the method for the invention, soluble dietary fiber is by former apple pomace 6.34% increases to 35.93%.As it can be seen that the method for the invention can be such that dietary fiber in apple pomace increases substantially, increase rate is maximum Up to 466.72%.
(2) raw material of the present invention is presoaked using solution of potassium carbonate, and required steam explosion device equipment is simple, simple process, place Low energy consumption for reason process, and therefore, production cost of the present invention is low, and not will cause additional environmental hazard, realizes juicing enterprise pair The intractable problem of apple pomace improves the apple pomace level of resources utilization, solves the problems, such as apple pomace recycling, has extremely deep Remote social effect and economic value.
Detailed description of the invention
Fig. 1 is raw material and through the method for the present invention treated apple pomace electron-microscope scanning picture
Fig. 2 is the infrared spectrogram of raw material and the soluble dietary fiber extracted through the method for the present invention treated apple pomace
Fig. 3 is the molecular weight distribution of raw material and the soluble dietary fiber extracted through the method for the present invention treated apple pomace Figure
Note:
In Fig. 2
The infrared spectrogram of 1 soluble dietary fiber extracted for raw material apple pomace;
2 be the infrared spectrogram of the soluble dietary fiber extracted through the method for the present invention treated apple pomace.
Specific embodiment
Embodiment 1
The first step takes 300 g apple pomace raw materials, removal of impurities, the K for being 5% with mass fraction2CO3Solution preimpregnation, apple pomace with K2CO3The ratio of solution is 1:4(g:mL), 20 DEG C of temperature are presoaked, 1 h of time is presoaked, is filtered after preimpregnation, removes K2CO3 Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 15%, be put into steam explosion cylinder by second step, pressure 0.2 MPa, 10 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 20 mesh of granularity, obtain apple Soluble dietary fibre content is 35% or more in slag.
Embodiment 2
The first step takes 300 g apple pomace raw materials, removal of impurities, the K for being 15% with mass fraction2CO3Solution preimpregnation, apple pomace with K2CO3The ratio of solution is 1:12(g:mL), temperature 45 C is presoaked, 8 h of time is presoaked, is filtered after preimpregnation, removes K2CO3 Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 100%, be put into steam explosion cylinder by second step, pressure 1.2 MPa, 120 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 60 mesh of granularity, obtain apple Soluble dietary fibre content is 35% or more in slag.
Embodiment 3
The first step takes 300 g apple pomace raw materials, removal of impurities, the K for being 20% with mass fraction2CO3Solution preimpregnation, apple pomace with K2CO3The ratio of solution is 1:20(g:mL), temperature 70 C is presoaked, 15 h of time is presoaked, is filtered after preimpregnation, is removed K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 200%, be put into steam explosion cylinder by second step, pressure 2.4 MPa, 180 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 120 mesh of granularity, obtain apple Soluble dietary fibre content is 35% or more in pomace.
Embodiment 4
The first step takes 300 g apple pomace raw materials, removal of impurities, the K for being 4% with mass fraction2CO3Solution preimpregnation, apple pomace with K2CO3The ratio of solution is 1:20(g:mL), 20 DEG C of temperature are presoaked, 15 h of time is presoaked, is filtered after preimpregnation, is removed K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 15%, be put into steam explosion cylinder, pressure by second step 0.2MPa, 180 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 20 mesh of granularity, obtain apple Soluble dietary fibre content is 35% or more in slag.
Embodiment 5
The first step takes 300 g apple pomace raw materials, removal of impurities, the K for being 20% with mass fraction2CO3Solution preimpregnation, apple pomace with K2CO3The ratio of solution is 1:5(g:mL), 20 DEG C of temperature are presoaked, time 1h is presoaked, is filtered after preimpregnation, removes K2CO3It is molten Liquid is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 200%, be put into steam explosion cylinder by second step, pressure 2.4 MPa, 10 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 120 mesh of granularity, obtain apple Soluble dietary fibre content is 35% or more in pomace.
Comparative experimental example
Comparative experimental example 1
Test example of the present invention:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and removal of impurities is with mass fraction 5% K2CO3Solution preimpregnation, apple pomace and K2CO3The ratio of solution is 1:4(g:mL), 20 DEG C of temperature are presoaked, the time 1 is presoaked H is filtered after preimpregnation, removes K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 15%, be put into steam explosion cylinder by second step, pressure 0.2 MPa, 10 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 20 mesh of granularity, obtain apple Soluble dietary fibre content is 35.12% in slag.
Only with steam blasting test example:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and steam explosion cylinder is put into removal of impurities In, 0.2 MPa of pressure, 10 s of dwell time, moment explosion obtain explosion status apple pomace.
Second step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, obtaining soluble dietary in apple pomace Fiber content is 18.36%.
Comparative experimental example 2
Test example of the present invention:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and removal of impurities is with mass fraction 15% K2CO3Solution preimpregnation, apple pomace and K2CO3The ratio of solution is 1:12(g:mL), temperature 45 C is presoaked, the time 8 is presoaked H is filtered after preimpregnation, removes K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 100%, be put into steam explosion cylinder by second step, pressure 1.2 MPa, 120 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 60 mesh of granularity, obtain apple Soluble dietary fibre content is 35.93% in slag.
Only with steam blasting test example:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and steam explosion cylinder is put into removal of impurities In, 1.2 MPa of pressure, 120 s of dwell time, moment explosion obtain explosion status apple pomace.
Second step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, obtaining soluble dietary in apple pomace Fiber content is 19.20%.
Comparative experimental example 3
Test example of the present invention:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and mass fraction is used in removal of impurities For 20% K2CO3Solution preimpregnation, apple pomace and K2CO3The ratio of solution is 1:20(g:mL), temperature 70 C is presoaked, when preimpregnation Between 15 h, filtered after preimpregnation, remove K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 200%, be put into steam explosion cylinder by second step, pressure 2.4 MPa, 180 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 120 mesh of granularity, obtain apple Soluble dietary fibre content is 35.62% in pomace.
Only with steam blasting test example:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and steam explosion cylinder is put into removal of impurities In, 2.4 MPa of pressure, 180 s of dwell time, moment explosion obtain explosion status apple pomace.
Second step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, obtaining soluble dietary in apple pomace Fiber content is 18.38%.
Comparative experimental example 4
Test example of the present invention:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and removal of impurities is with mass fraction 4% K2CO3Solution preimpregnation, apple pomace and K2CO3The ratio of solution is 1:20(g:mL), 20 DEG C of temperature are presoaked, the time 15 is presoaked H is filtered after preimpregnation, removes K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 15%, be put into steam explosion cylinder, pressure by second step 0.2MPa, 180 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 20 mesh of granularity, obtain apple Soluble dietary fibre content is 35.37% in slag.
Only with steam blasting test example:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and steam explosion cylinder is put into removal of impurities In, pressure 0.2MPa, 180 s of dwell time, moment explosion obtain explosion status apple pomace.
Second step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, obtaining soluble dietary in apple pomace Fiber content is 17.88%.
Comparative experimental example 5
Test example of the present invention:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and removal of impurities is with mass fraction 20% K2CO3Solution preimpregnation, apple pomace and K2CO3The ratio of solution is 1:5(g:mL), 20 DEG C of temperature are presoaked, the time is presoaked 1h is filtered after preimpregnation, removes K2CO3Solution is rinsed 2 times with clear water, obtains preimpregnation apple pomace.
Preimpregnation apple pomace is removed moisture, makes apple pomace water content 200%, be put into steam explosion cylinder by second step, pressure 2.4 MPa, 10 s of dwell time, moment explosion obtain explosion status apple pomace.
Third step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, being crushed to 120 mesh of granularity, obtain apple Soluble dietary fibre content is 35.76% in pomace.
Only with steam blasting test example:
The first step takes 300 g apple pomace raw materials (soluble dietary fibre content 6.34%), and steam explosion cylinder is put into removal of impurities In, 2.4 MPa of pressure, 10 s of dwell time, moment explosion obtain explosion status apple pomace.
Second step, the apple pomace that steam blasting is obtained are dried to moisture 6% hereinafter, obtaining soluble dietary in apple pomace Fiber content is 19.05%.
The above embodiments are merely examples for clarifying the description, and does not limit the embodiments.For institute For the those of ordinary skill in category field, other various forms of variations or change can also be made on the basis of the above description It is dynamic.There is no necessity and possibility to exhaust all the enbodiments, and obvious variation extended from this or change It moves within still in the protection scope of the invention.

Claims (1)

1. a kind of method for improving soluble dietary fibre content in apple pomace, it is characterised in that include following steps:
(1) apple pomace raw material K2CO3Solution preimpregnation, apple pomace raw material are the residue after apple juicing, apple pomace removal of impurities, K2CO3It is molten Liquid mass fraction is 5-20%, apple pomace and K2CO3The solid-to-liquid ratio of solution is 1:4-1:20(g:mL), 20-70 DEG C of temperature is presoaked, in advance Time 1-15h is soaked, is filtered after preimpregnation, K is removed2CO3Solution is rinsed 2-4 times with clear water, obtains preimpregnation apple pomace;
(2) apple pomace in (1) is removed moisture by steam explosion, is made apple pomace water content 15-200%, is put into steam explosion cylinder, pressure Power 0.2-2.4 MPa, dwell time 10-180s, then moment explosion obtain explosion status apple pomace;
(3) it dries, crush, the apple pomace that steam blasting is obtained is dried to moisture 6% hereinafter, being crushed to granularity 20-120 mesh.
CN201610840507.7A 2016-09-22 2016-09-22 A kind of method of soluble dietary fibre content in raising apple pomace Expired - Fee Related CN106418322B (en)

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CN110301650A (en) * 2019-08-05 2019-10-08 中南林业科技大学 A kind of modified rice bran dietary fiber and its preparation method and application
CN115804440A (en) * 2022-12-23 2023-03-17 中国科学院过程工程研究所 Preparation method of pomace gel

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