CN1449313A - Method and device for continuous casting of metals in a mold - Google Patents

Method and device for continuous casting of metals in a mold Download PDF

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CN1449313A
CN1449313A CN01814799A CN01814799A CN1449313A CN 1449313 A CN1449313 A CN 1449313A CN 01814799 A CN01814799 A CN 01814799A CN 01814799 A CN01814799 A CN 01814799A CN 1449313 A CN1449313 A CN 1449313A
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induction coil
fused mass
mold
alternating current
agitation
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CN1293965C (en
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L·贝特尔曼
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ABB Technology AG
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ABB AB
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/11Treating the molten metal
    • B22D11/114Treating the molten metal by using agitating or vibrating means
    • B22D11/115Treating the molten metal by using agitating or vibrating means by using magnetic fields

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

A device for continuous or semi-continuous casting of metals, comprising a casting mold (1) which is open in both ends in the casting direction, means (2) for supplying melt to the mold (1), a first electromagnetic induction coil (4) energized by A.C. current and adapted to induce a stirring motion to the melt (7) in the mold (1), and a second electromagnetic induction coil (3) arranged upstream of the first induction coil (4) and adapted to control the stirring motion of the melt in the region adjacent to the upper free surface (5) of the melt. The second induction coil (3) is arranged to be interchangeably energized by either D.C. or A.C. current. The invention also relates to methods for control of stirring motion in a casting mold (1).

Description

The method and apparatus of continuous casting of metal in mold
Technical field
The present invention relates to a kind of in the mold of cast direction both ends open continuously or the semi-continuous casting for example metal of steel and the method and apparatus of alloy.
Background technology
The molten steel that the low-frequency ac electromagnetic field that applies by means of the outside in the continuous casting steel machine operation stirs in the continuous casting mold is a kind of practice used for a long time.Electromagnetic stirr, promptly usually said EMS is widely used in the continuous casting steel machine, so that improve the quality and the process productivity ratio of as cast condition product.Verified, in order to satisfy different foundry practice conditions, need to control the agitation movement in the fused mass Free Surface zone that is close to so-called meniscus.Therefore the agitation movement that needs certain intensity in meniscus region is so that control is main with the steel billet of Si-Mn dexidized steel production and surface and subsurface porosity, surface inclusion and the other defect in the steel ingot.Another kind of foundry practice, the promptly usually said submergence cast below moulding powder needs meniscus stable, so it applies restriction to the agitation movement at meniscus place.Except these two kinds opposite needs of sending, also there is direct correlation between the thigh base defective of some group in meniscus region and mold main body and the agitation strength from foundry practice.Therefore the demand of controlling those mold zone agitation movement makes some be based upon the technology of using on direct current or the ac magnetic field basis and necessitates.Therefore at United States Patent (USP) NO.4, once described in 933,005 by means of horizontal D.C. magnetic field and controlled agitation movement in the mold meniscus region.According to this patent, the outside applies D.C. magnetic field and stirs the interaction of flowing with the meniscus region that is formed by main agitator.Interact to generate electromagnetic force by this, and this power and liquid metal reverse movement, reduce the speed of this motion whereby.This agitation speed control method has limitation.In the common gabarit of the equipment that is used to cast continuously steel billet and steel ingot, the size of restraining coil is restricted, and consequently the D.C. magnetic field intensity that is produced by this brake only is enough to make the agitation speed at meniscus place to reduce to 50 to 60 percent of speed initial value.
With control meniscus district agitation movement is that the another kind of prior art known method of target is the twin coil EMS system with the alternating current operation, and it is in U.S. Patent No. 5,699, obtains describing in 850.According to this patent, the induction coil that is arranged in the meniscus region of mold top is powered with power supply, this power supply and the main agitator supply independent that is arranged in the mold bottom.Therefore the rotation AC magnetic field that is produced by last induction coil is controlled independently with respect to main agitator magnetic field.When the magnetic field that is produced by last and main agitator was consistent, the agitation speed in meniscus increased.This speed increase can be controlled by importing the electric current of going up coil.Under the reciprocal situation of direction of rotation, last agitator is with respect to the mobile magnetic brake that becomes of the stirring in the meniscus region.By means of the regulating brake electric current, the agitation speed in the meniscus region can be controlled in the scope the actual null value of the initial value of this scope when it does not apply braking action when braking moment and meniscus region are stirred the angular momentum balance that flows.
As the shortcoming of this method, braking action is only to by stirring or impacting the fluid circulating water that produces to divide measurer equally influential by the beam that waters that enters mold.The AC magnetic field that these longitudinal components that flow keep not produced by induction coil influences.These vertical fluids flow, and according to their intensity, make meniscus place and the fused mass in the zone of contiguous meniscus produce significantly turbulent flow, thereby the duty and the product quality of influence cast practice.
Summary of the invention
Target of the present invention is to provide a kind of agitation speed more flexibly and the smelt flow control of liquid metal stream just in being used for producing the continuous casting mold fused mass meniscus region of for example steel billet and steel ingot.
Target of the present invention by means of a kind ofly have the equipment of claim 1 feature, a kind of method and a kind of method with claim 11 feature with claim 7 feature realizes.
According to the present invention, the last induction coil of twin coil agitation system, being referred to as " second induction coil " is herein powered by direct current or alternating current according to the required effect to fused mass agitation movement in the last Free Surface zone of contiguous fused mass, and the main induction coil is referred to as " first induction coil " herein always as promptly producing the agitator of AC magnetic field in work by the alternating current power supply.
Second induction coil preferably by from respect to main agitator promptly with respect to the independently alternating current power supply of power supply of first induction coil.When this agitation system was used the cast of metering nozzle and need to strengthen agitation movement in the meniscus region, last induction coil was to assist the pattern work of main agitator.When the meniscus place of submergence cast foundry practice needs fully or during the agitation speed that almost completely reduces, alternating current also is used for encouraging induction coil.
Can realize by means of applying horizontal D.C. magnetic field in the local reduction of the agitation speed at meniscus place.Need this local braking action in the following cases: use the casting of metering nozzle or submergence inlet nozzle, and need be controlled in 60 or 50 percent scope at the most of its initial value in the agitation speed at meniscus place.Use DC current to encourage induction coil in this case.Experience shows, such severity of braking under many submergences cast foundry practice situations and the cast that is used for by metering nozzle be enough.Under high-level agitation strength situation, realize further reducing agitation speed by means of applying AC magnetic field.Electric current is converted to direct current or is preferably finished the part of this device construction system supply of electric power on the contrary by electronics and programmer from interchange.From the stirring that produces by main agitator, discharge currents and/or the mobile meeting of meniscus region fluid that the mold motion forms and the horizontal direct current magnetic field interaction that produces by last induction coil of liquid metal.As this D.C. magnetic field and any with the angle that is not equal to zero degree cross this magnetic field fluid flow between results of interaction, can form magnetic force and hinder the motion that these flow.Between this magnetic field and fluid flow, interact at an angle of 90 the time and reach at utmost.Consequently, agitation movement speed is discharged straight downward vertical mobile can the reducing of watering beam with comprising.Therefore meniscus turbulence also can reduce, thereby causes the improvement of meniscus stability, process duty and cast product quality.
Therefore in view of the interchangeability in the AC and DC magnetic field that provides by single agitation system and produce by the same induction coil that is arranged in the mold meniscus region, the present invention has brought obvious improvement for the flexibility of control agitation speed and meniscus turbulence, and causes the raising of metallurgical performance validity and agitation system efficient.
The present invention is a kind of further improvement of twin coil agitation system method and apparatus.The present invention can be widely used in the metal just of all energy electromagnetic stirrs and the conductive material of alloy, and need be in the occasion of certain or a plurality of Region control agitation movement, even described zone and other regional agitation movement of this liquid metal post have interference, this interference also is minimum.The present invention can be applicable to change special widely mold orientation.Mold can be vertically, level or tilt to place.
Description of drawings
Only explain the present invention in further detail with reference to different embodiment and accompanying drawing now by example.
Fig. 1 schematically discloses and the twin coil agitation system relevant according to the mold of the embodiment of the invention;
Fig. 2 is the line chart that the induction coil according to embodiment of the invention equipment may be electrically connected;
Fig. 3 is the graphic representation that concerns between direct current magnetic brake electric current in mercury and the agitation speed in meniscus place and the electromagnetic stirr device mid-plane; And
Fig. 4 is the graphic representation that is used for the axial section of a plurality of mensuration agitation speed in the square-section mercury cell of the twin coil EMS system that has and do not have to operate under the brake situation of AC and DC magnetic field.
The specific embodiment
Fig. 1 discloses a kind of equipment that is used for continuous or semicontinuous casting metal according to the embodiment of the invention.This equipment comprises along the mold 1 of cast direction both ends open, and is used for device 2 to this mold supply heat fusing thing.This equipment is being equipped dual coil electromagnetic and is being stirred (EMS) system, and it comprises first induction coil 4 and second induction coil 3.Second induction coil 3 is placed in the mold top, and is in the upstream of first induction coil 4.Therefore, first induction coil 4 is placed in the downstream of second induction coil 3.First induction coil 4 is as agitator work and by the alternating current power supply that produces AC magnetic field.First induction coil 4 constitutes the alternating electromagnetic agitator, and is designed to make when power supply the motlten metal 7 in the mold 1 to produce rotatablely moving around mold 1 longitudinal axis.Fused mass is fed in the mold by means of gate spool 2 in Fig. 1, and gate spool 2 opens wide in fused mass upper surface (meniscus 5) below.Certainly also can utilize the device of other types to come to mold 1 supply fused mass.
According to the present invention, second induction coil 3 is powered by direct current or alternating current interchangeably according to the effect of required fused mass agitation movement in Free Surface 5 zones on contiguous fused mass.In order to control the current type that is fed on second induction coil 3, this equipment is preferably being equipped the device 12 that Fig. 2 schematically represents, the electric current that it is used for arriving second induction coil 3 converts direct current or opposite to from interchange.This electric current is converted to direct current or preferably realized the part of this device construction system supply of electric power on the contrary by electronics and programmer 12 from interchange.
Second induction coil 3 is preferably by from respect to the independently alternating current power supply of power supply of first induction coil 4.According to the preferred embodiment of the present invention, first power supply 10 provides to first induction coil 4 supply alternating currents, and second source 11 provides to second induction coil 3 and supplies the AC and DC electric current interchangeably.In Fig. 2, schematically represent described first and second power supplys.Be used for electric current from interchange convert to direct current or opposite device also among Fig. 2 with 12 schematically expressions.Therefore, equal can the selection of interchange or DC current is 3 power supplies of second coil.This layout allows no matter how and independently controlled the stirring action of first or second induction coil by the stirring directional patterns of first induction coil, 4 generations.
According to a preferred embodiment of the invention, first induction coil comprises a series of coils 8 of arranging around mold 1 periphery.These coils 8 preferably have heterogeneous and multipole layout.Preferably second induction coil 3 also comprises a series of coils 9 of arranging around mold 1 periphery.These coils 9 preferably also have heterogeneous and multipole layout.
According to an aspect of the present invention, second induction coil 3 can provide at least three kinds of different mode of operations, that is:
-first mode; Wherein second induction coil 3 is powered by alternating current; And the magnetic field rotating direction that is produced by second induction coil 3 is consistent with the magnetic field rotating direction that is produced by first induction coil 4; Therefore the agitation movement speed that produces in the fused mass zone of magnetic field reinforcement by first induction coil 4 Free Surface 5 on contiguous fused mass by 3 generations of second induction coil; Fused mass agitation speed in described zone is controlled by the alternating current flow valuve that adjusting is fed to second induction coil 3
-the second pattern, wherein second induction coil 3 is powered by alternating current, and the magnetic field direction of rotation that is produced by second induction coil 3 is opposite with the magnetic field direction of rotation that is produced by first induction coil 4, so agitation movement speed that produces in the fused mass zone of magnetic field attenuating by 3 generations of second induction coil by first induction coil 4 Free Surface 5 on contiguous fused mass, fused mass agitation speed in described zone is controlled by the alternating current flow valuve that adjusting is fed to second induction coil 3, and
-Di three-mode, wherein second induction coil 3 is powered by DC current, so that produce the D.C. magnetic field of horizontal alignment, in the horizontal and longitudinal space plane of mold 1, in fused mass 7, produce the electromagnetic force opposite in the fused mass zone of its Free Surface 5 on contiguous fused mass with fluid flow direction, the speed of the agitation movement that produces in the fused mass zone by first induction coil 4 Free Surface 5 on contiguous fused mass is lowered in the magnetic field that is produced by second induction coil 3 whereby, and by vertically flowing of fused mass 7 in, producing of the agitaion of first induction coil 4 with by means of fused mass being entered continuously vertical mobile speed that mold 1 produces.
The mode of operation that suits the requirements is selected from above-mentioned various modes according to the pouring procedure that is adopted.Second induction coil 3 changes for the required effect of the fused mass agitation movement in the contiguous meniscus 5 zones type with the employing pouring procedure.
Second induction coil 3 is powered by arbitrary direct current or alternating current according to the present invention, thereby so that produces the control that braking action improves agitation movement in the mold meniscus region.In addition, the metallurgical validity of EMS system also realizes.The braking action of implementing with AC magnetic field can comprise that actual speed is the agitation speed at zero broad range inner control meniscus place.Make agitation speed in this zone to lower by the reverse impact that produces in mold main body inside brake agitation movement and reach 20 percent.Provide braking action to be worth agitation speed in the 50 percent scope inner control meniscus region being equivalent to raw velocity by horizontal D.C. magnetic field, and do not influence the agitation movement in the mold main body.This puts into practice for the continuous casting steel machine of great majority under submergence cast situation is enough.
The braking action major part that produces of interacting between rotation is stirred and flowed in horizontal D.C. magnetic field that generates from second induction coil 3 and the meniscus region is limited in the boundary between meniscus and this magnetic brake bottom.In fact the mold body interior agitation movement that is produced by the main agitator of first induction coil 4 just keeps not being subjected to the meniscus region inside brake function influence that produced by horizontal D.C. magnetic field.
Being characterized as of the rotational flow intensity of fused mass 7 inside: its rotation (angle) speed U itself depends on magnetic torque parameter and its spatial distribution in fused mass again, and the size of mold cross section and geometry.For less relatively axial symmetry geometry is cylindrical or the square cross section system, and magnetic torque can come to determine according to the following equation:
T=0.5πfσB 2R 4L
Herein:
T is the magnetic torque that is produced by two-phase or three-phase alternating current magnetic field,
F is a power frequency,
σ is the liquid metal conductance,
B is a magnetic density,
R is the agitator bath radius, and
L is an agitator yoke length.
The independent control agitation movement that is provided at meniscus 5 places by interchange that is used to encourage second induction coil 3 interchangeably or DC current makes more flexible and controls turbulent flow in agitation and the meniscus region more accurately, described turbulent flow is by first induction coil 4, and the vertical fluid that waters beam and mold 1 vibration introducing among Fig. 1 shown in the label 18 flows and causes.
Reducing fluid by the DC brake of second induction coil 4 just in horizontal and vertical plane and flow when DC current is powered, is that Lorentz power takes place as electromagnetic force occurs according to following formula results of interaction between D.C. magnetic field and motion conductor fluid stream:
F=B×J
J=σ(E+UB)
Herein:
J is the induced current density in fused mass inside,
U is the speed of smelt flow, and
E is a current potential.
Electromagnetic force F is according to the size of magnetic density B and fluid-flow rate U, and is apparent, need strengthen electric current significantly so that fluid-flow rate is reduced near zero level.To reduce be unwanted to this speed under many continuous casting practice situation.As shown in Figure 3, the agitation speed at mercury cell meniscus place reduces to 2.7 radian per seconds from initial 7.3 radian per seconds (rad/s) when the current input value of DC current is 250A.The linear extrapolation method that speed reduces is pointed out to need 335A for agitation speed being reduced to actual zero level.
By means of DC brake reduce in the meniscus region agitation speed also to main EMS promptly the agitation speed of first induction coil, 4 mid-planes apply braking effect, this is similar with the influence that is produced by ac brake.Fig. 3 and 4 shows that the agitation speed at EMS mid-plane place when the agitation speed DC injection braking at the meniscus place reduces to 2.7 radian per seconds is 86% of about 11.7 radian per seconds or initial value 13.6 radian per seconds.
The invention provides a kind of control in the mold meniscus region along level and improving one's methods that vertical liquid metal moves.Can minimize by main EMS with by other liquid metal motion longitudinal components that install the liquid metal cast miscarriage life that for example enters mold, this is because adopt stirring i.e. second induction coil and it is arranged in around the fused mass meniscus region and with the result of DC current power supply of induction coil that adjuster is a form, and the agitation speed of more complicated is that horizontal component control is by means of using the AC magnetic field by this stirrings adjuster generation to realize.
The expression way " induction coil " that is used for this specification and claims also comprises the induction coil that contains several independent coils, as shown in Figure 2.
Certainly, the present invention is not subjected to any restriction of above preferred embodiment, and is fairly obvious, and usually those skilled in the art can make many modification to it under the situation that does not surmount the definite basic thought of the present invention of claims.

Claims (13)

1. one kind is used for continuously or the equipment of semi-continuous casting metal, it comprises a mold (1), one device (2), one first electromagnetic induction coil (4) and one second electromagnetic induction coil (3), mold (1) is along cast direction both ends open, device (2) is used for fused mass is fed to mold (1), first electromagnetic induction coil (4) is by the alternating current power supply and be adapted such that the fused mass (7) in the mold (1) produces agitation movement, and second electromagnetic induction coil (3) is arranged in first induction coil (4) upstream and be suitable for the fused mass agitation movement in Free Surface (5) zone on contiguous this fused mass of control, it is characterized in that second induction coil (3) is arranged to be powered interchangeably by direct current or alternating current.
2. equipment as claimed in claim 1 is characterized in that, this equipment comprises device (12), and the electric current that it will arrive second induction coil (3) converts direct current to by interchange and can reverse.
3. equipment as claimed in claim 1 or 2, it is characterized in that, one first power supply (10) is provided with and is used for to first induction coil (4) supply alternating current, and a second source (11) setting to be used for be that second induction coil (3) is supplied the AC and DC electric current convertibly.
4. equipment as claimed in claim 3 is characterized in that, second source (11) is being equipped electronics and programmer (12), and it is used for changing it into dc source from AC power, and can reverse.
5. as each described equipment in the above-mentioned claim, it is characterized in that second induction coil (3) is included in mold (1) coil of the peripheral heterogeneous and multipole layout that separates in edge on every side.
6. as each described equipment in the above-mentioned claim, it is characterized in that first induction coil (4) is included in mold (1) coil of the peripheral heterogeneous and multipole layout that separates in edge on every side.
7. one kind is used to control metal continuously and the method for the interior agitation movement of semi-continuous casting mold (1), mold (1) is along cast direction both ends open, fused mass is fed in the mold (1), make the fused mass (7) in the mold (1) produce agitation movement by means of first induction coil (4) by the alternating current power supply, by means of second electromagnetic induction coil (3) that is arranged in first electromagnetic induction coil (4) upstream the fused mass agitation movement in Free Surface (5) zone on the contiguous fused mass is controlled, it is characterized in that second induction coil (3) is powered convertibly by direct current or alternating current.
8. method as claimed in claim 7 is characterized in that, the electric current of supplying with second induction coil (3) is converted to direct current and can reverse from interchange by conversion equipment (12).
9. as claim 7 or 8 described methods, it is characterized in that first induction coil (4) is from one first power supply (10) supply alternating current, and second induction coil (3) is supplied the AC and DC electric current convertibly from a second source (11).
10. method as claimed in claim 9 is characterized in that, second source (11) is transformed into dc source and can reverses from AC power by electronics and programmer (12).
11. one kind is used to control metal continuously and the method for the interior agitation movement of semi-continuous casting mold (1), mold (1) is along cast direction both ends open, fused mass is fed in the mold (1), make the fused mass (7) in the mold (1) produce an agitation movement by means of first induction coil (4) by the alternating current power supply, by means of second electromagnetic induction coil (3) that is arranged in first electromagnetic induction coil (4) upstream the fused mass agitation movement in Free Surface (5) zone on the contiguous fused mass is controlled, it is characterized in that, second induction coil (3) can provide three kinds of different mode of operations, promptly
-the first pattern, second induction coil wherein, (3) power by alternating current, and by second induction coil, (3) the magnetic field direction of rotation of Chan Shenging with by first induction coil, (4) the magnetic field direction of rotation unanimity of Chan Shenging, therefore by second induction coil, (3) magnetic field that produces is strengthened by first induction coil, (4) Free Surface on contiguous this fused mass, (5) the agitation movement speed that produces in the fused mass zone, fused mass agitation speed in this zone is fed to second induction coil by adjusting, (3) alternating current flow valuve is controlled
-the second pattern, wherein second induction coil (3) is powered by alternating current, and the magnetic field direction of rotation that is produced by second induction coil (3) is opposite with the magnetic field direction of rotation that is produced by first induction coil (4), therefore the agitation movement speed by generation in the fused mass zone of first induction coil (4) Free Surface (5) on contiguous this fused mass is lowered in the magnetic field that is produced by second induction coil (3), fused mass agitation speed in this zone is controlled by the alternating current flow valuve that adjusting is fed to second induction coil (3), and
-Di three-mode, wherein second induction coil (3) is powered by DC current, so that produce the D.C. magnetic field of a horizontal alignment, produce the electromagnetic force opposite in the horizontal and inherent fused mass in longitudinal space plane (7) of the fused mass inherent mold in zone (1) of its Free Surface (5) on contiguous this fused mass with fluid flow direction, the speed by the agitation movement of generation in the fused mass zone of first induction coil (4) Free Surface (5) on contiguous this fused mass is lowered in the magnetic field that is produced by second induction coil (3) whereby, and by vertically flowing that first induction coil (4) and agitaion produce in fused mass (7) by means of fused mass being entered continuously the speed that vertically flows that mold (1) produces
This mode of operation is selected according to the casting method that is adopted.
12. method as claimed in claim 11 is characterized in that, first induction coil (4) is by one first power supply (10) supply alternating current, and second induction coil (3) is supplied the AC and DC electric current convertibly by a second source (11).
13. method as claimed in claim 12 is characterized in that, second source (11) is transformed into dc source and can reverses from AC power by electronics and programmer (12).
CNB018147992A 2000-06-27 2001-06-27 Method and device for continuous casting of metals in a mold Expired - Lifetime CN1293965C (en)

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SE0002459A SE519840C2 (en) 2000-06-27 2000-06-27 Method and apparatus for continuous casting of metals
SE00024596 2000-06-27

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CN1293965C CN1293965C (en) 2007-01-10

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EP (1) EP1303370A1 (en)
JP (1) JP4831917B2 (en)
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CN (1) CN1293965C (en)
AU (1) AU2001267977A1 (en)
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CN103162550A (en) * 2011-12-09 2013-06-19 北京有色金属研究总院 Device and method for processing metal melt for casting
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KR20030036247A (en) 2003-05-09
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SE0002459D0 (en) 2000-06-27
AU2001267977A1 (en) 2002-01-08
CN1293965C (en) 2007-01-10
SE0002459L (en) 2001-12-28
JP4831917B2 (en) 2011-12-07
WO2002000374A1 (en) 2002-01-03
RU2266798C2 (en) 2005-12-27
US20030106667A1 (en) 2003-06-12
SE519840C2 (en) 2003-04-15

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