CN1433947A - Automatic optical fibre winding method and automatic winder - Google Patents
Automatic optical fibre winding method and automatic winder Download PDFInfo
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- CN1433947A CN1433947A CN 02102762 CN02102762A CN1433947A CN 1433947 A CN1433947 A CN 1433947A CN 02102762 CN02102762 CN 02102762 CN 02102762 A CN02102762 A CN 02102762A CN 1433947 A CN1433947 A CN 1433947A
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 95
- 238000004804 winding Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 239000000835 fiber Substances 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002463 transducing effect Effects 0.000 description 1
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Abstract
The present invention relates to an automatic reeling method for optical fibre and its automatical winding machine. Said reeling machine includes machine unit, conveying shaft parallelly-arranged at one side of machine unit, winding shaft, winding wheel mounted on the winding shaft, optical fibre tension detection device between conveying shaft and reeling shaft, conveying shaft driving device and winding shaft drive device mounted in the machine unit, counter proximity switch mounted on the conveying shaft and control and counter device positioned on the machine unit for controlling the above-mentioned drive devices and processing detection and proximity switch signal. Its winding efficiency is high, winding speed is rapid and counting accuracy is high.
Description
Technical field
The present invention relates to fiber products coiling technology, be specifically related to a kind ofly the auto reeling method of roll of optical fiber on another reel of spooling in fiber termination box to be the invention still further relates to a kind of optical fiber sutomatic winding machine based on described method.
Background technology
In the prior art, optical fiber is the important component part of communication product as the carrier of information conduction, also is important production material; Aborning, often require from the optical fiber of whole box, to extract the optical fiber of certain-length out, then, wind up according to certain diameter.Currently used winding method is to be undertaken by craft, or reels by simple frock, adopts manual the coiling to have following shortcoming:
1) the low manual operations of efficient will keep firmly slight and evenly, speed can not be fast.
2) the low employing manually of accuracy counts, unavoidable error, and the accuracy of measuring is low.
3) the manual volume of damage optical fiber is rich, is difficult to grasp the coiling dynamics, and optical fiber will bear excessive axial tension sometimes, can damage optical fiber.
4) the many error of manual operation of waste are many, because of the optical fiber that fracture optical fiber and metering error cause is wasted many.
5) the big manual operations of operation easier requires height, and by people's counting, labour intensity is big, has also increased management and the difficulty of training.
Summary of the invention
The technical matters that the present invention will solve is, a kind of roll of optical fiber winding method is provided, and fiber optic coiling is carried out automatically, can improve winding efficiency and winding quality; Another technical matters that the present invention will solve is, a kind of up-coiler based on described method is provided, and realizing fiber optic auto reeling, automatic counting, winding efficiency height, but the automatic compensation fiber optic tension force of reeling also realize that zero damage reels.
The technical scheme that the present invention solves the problems of the technologies described above is, provides a kind of optical fiber is taken out a part of method that is wound on another reel from fiber termination box, comprises the steps:
1) optical fiber head in the fiber termination box is fixed on the reel;
2) fiber termination box is rotated and send one section optical fiber;
3) rotate reel with the roll of optical fiber sent on reel;
4) detection is suspended at fiber optic degree of tension between fiber termination box and the reel, if the optical fiber in tension rotates fiber termination box again and sends optical fiber;
5) rotate reel and enter high-speed winding from low speed;
6) detection is suspended at fiber optic degree of tension between fiber termination box and the reel again, if the optical fiber in tension makes reel enter high speed rotating from low speed again and reels;
7), and repeat above-mentioned steps 4 to being wound on the optical fiber counting on the reel), 5), 6) reach the setting number of turns up to the coiling number of turns;
8) fiber termination box stops to send optical fiber, the degree of tension of detection fiber, if optical fiber tensioning, the reel that stops operating, if not tensioning, the reel that continues to slowly run is shut down up to tensioning, takes out the optical fiber of having spooled from reel.
A kind of optical fiber sutomatic winding machine is provided, it is characterized in that, comprise body, be set in parallel in optical fiber conveying axis, the optical fiber reel of body one side, a turning cylinder is provided with counting near switch therein, be provided with the optical fiber tension detecting device between described conveying axis and the reel, also be provided with the actuating device that drives described conveying axis and reel in the described body, on described body, be provided with the described actuating device work of control and handle at described conveying axis and detect and near the control and the counting assembly of on-off signal.
In above-mentioned up-coiler, the actuating device that is in transmission connection with wireline reel can adopt buncher to realize.
By roll of optical fiber winding method provided by the invention and sutomatic winding machine, adopt actuating device to drive wireline reel and conveying axis rotation, can realize fiber optic auto reeling, be arranged on two optical fiber transducers between the rotating shaft and can detect the tension force of optical fiber in winding process at any time, the rotating speed that control setup is constantly regulated reel according to detection signal can be realized fiber optic zero tension winding, avoid damaging optical fiber, counting assembly can show the quantity of coiling automatically, convenient directly perceived, compare with the manual winding method of employing, have the winding efficiency height, winding speed is fast, the counting precision advantages of higher.
Description of drawings
Fig. 1 is the structural representation of up-coiler of the present invention;
Fig. 2 is the structural representation of reel in the up-coiler shown in Figure 1;
Fig. 3 is the structural representation after reel shown in Figure 2 removes outer back-up ring;
Fig. 4 is the flow diagram of method for winding of the present invention.
The specific embodiment
As shown in Figure 1, by up-coiler provided by the invention, be provided with body 10, the optical fiber conveying axis 7 and the optical fiber wireline reel 9 that are arranged with in parallel in a side of body 10, on wireline reel 9, be provided with optical fiber reel 1, on the sidewall between conveying axis 7 and the wireline reel 9, also be provided with optical fiber tension detecting device 2, in body 10, also be provided with conveying axis 7 actuating devices and wireline reel 9 actuating devices, on conveying axis 7, also be provided with counting near switch 6, on body 10, be provided with accessory drive work and handle detection signal and near the control and the counting assembly 11 of on-off signal.
As shown in Figure 1, optical fiber tension detecting device 2 is to be provided with the position-limited lever 22 that is made of many straight-bars in body 10 1 sides, on position-limited lever 22, be provided with optical fiber tension pick-up 21, optical fiber tension pick-up 21 is electrically connected with control setup 11, when reeling, can from the fiber termination box B on being contained in conveying axis 7, pull out optical fiber head, after passing the position-limited lever 22 below the optical fiber transducer 21, be fixed on the reel 1, in winding process, optical fiber transducer 21 can be delivered to the transducing signal of optical fiber tensioning state control setup 11, the speed of control setup 11 control reels 1, thereby the zero tension winding of realization optical fiber A.
As shown in Figure 2, in reel 1, be provided with center gear 107, on center gear 107 outer circular edge, be provided with inside and outside back-up ring 101,102, at inside and outside back-up ring 101,102 inner headed face is provided with back-up ring dismounting breach 109, be convenient to the inside and outside back-up ring 101 of dismounting, 102, for ease of optical fiber fixing or that taking-up has been spooled, outer round surface at center gear 107 radially is arranged with chute 111,112, as shown in Figure 3, at chute 111, be provided with the slide block 110 that matches in 112,103, slide block 110,103 and the chute bottom surface of center gear 107 between have at interval, elastic construction can be set in the interval, on center gear 107 outside end faces, also be provided with cover plate 104, at cover plate 104 and chute 111,112 corresponding positions are provided with slotted eye 106 (two), stir pin 105 for two, 108 pass behind the slotted eye 106 respectively and slide block 103,110 Joints, slide block 103 is set, 110 purpose is after spooling optical fiber, can take out optical fiber easily, its principle of work as shown in Figure 3, after optical fiber is spooled, can take off outer back-up ring 102, stir pin 105 with hand to the center of circle of center gear 107 direction, 108, stir pin 105,108 can drive slide block 103,110 slide to center of circle direction, make the outer round surface of center gear 107 breach occur, make the fiber slack that closely is wound on center gear 107 peripheries, be convenient to take off optical fiber; When unclamp stir pin 105,108 after, compressive force discharges, sliding shoe 103,110 returns to original position, the outer round surface of center gear 107 presents the full circle shape, is convenient to reel next time.
The actuating device that drives reel 1 rotation can adopt buncher (stepping motor), be convenient to adjust at any time the rotating speed of wireline reel 9, make optical fiber remain on zero tension state, can also adopt frequency control motor to realize the purpose of speed governing, also the rotating speed that can adopt alignment circuit to control constant-seed motor is realized the purpose of speed governing;
The actuating device that drives conveying axis 7 rotations can adopt constant-seed motor to drive, and also can adopt buncher (stepping motor) to drive, to realize the zero tension winding in the winding process.
As shown in Figure 1, in control and counting assembly 11, be provided with control button 8, universal single counter 3 and summary counter 4.
Use when of the present invention, fiber termination box B is contained on the conveying axis 7, from box, pull out optical fiber head, pass optical fiber transducer 21 fwd position-limited levers 22, be fixed on the reel 1 by slide block 110 or 103, on single counter 3 default " the coiling number of turns ", by control button 8, enter the auto reeling state, the control principle of up-coiler as shown in Figure 4; Fiber termination box conveying axis 7 every coiling 1 circles are arranged on triggering 1 time near switch 6 on the conveying axis 7, and single counting meter 3 adds 1; The total coiling number of turns of accumulated counts instrument 4 accumulative totals, after arriving setting value, automatically stop to reel, (one pinch of fine tick lables can be set) in a pinch fine position on body and block optical fiber, take off outer back-up ring 102, stir pin 105,108, slide block 103,110 is moved, take off the optical fiber of having spooled, reel and finish.
In winding process, the optical fiber transducer 21 that is arranged on body 10 1 sides can be responded to the slack-free radian of optical fiber A at any time, by control setup 11 speed of the driving motor of reel 1 is switched between speed, the commentaries on classics degree that dynamically adapts to the fiber termination box conveying axis, realize rotating synchronously, optical fiber is the radian shape between two rotating shafts reels, thereby realizes fiber optic zero tension winding.
Method for winding provided by the invention as shown in Figure 4, the coiling step is as follows:
1) optical fiber head in the fiber termination box is fixed on the reel;
2) drive fiber termination box rotate and send one section optical fiber after stop operating;
3) drive reel and rotate one section roll of optical fiber sending on reel;
4) detection is suspended at fiber optic degree of tension between fiber termination box and the reel, if optical fiber is in zero tensile force state, drives the fiber termination box rotation again and sends optical fiber;
5) drive reel and rotate, slowly running earlier coiling is regulated actuating device again and is entered high-speed winding;
6) detection is suspended at fiber optic degree of tension between fiber termination box and the reel again, if the optical fiber in tension makes reel enter high speed rotating from low speed again and reels;
7), and repeat above-mentioned steps 4 to being wound on the optical fiber counting on the reel), 5), 6) reach the setting number of turns up to the coiling number of turns;
8) to sending the setting number of turns, fiber termination box stops to send optical fiber, the degree of tension of detection fiber, if optical fiber tensioning, the reel that stops operating, if not tensioning, the reel that continues to slowly run is shut down up to tensioning, takes out the optical fiber of having spooled from reel.
In sum, roll of optical fiber winding method provided by the invention and up-coiler, have following advantage, adopt automatic turning cylinder coiling optical fiber, by the rotating speed of control turning cylinder, optical fiber is reeled under the state of zero tension force all the time, eliminate the pulling force damage, reduced waste, be convenient to statistics, automatic guidance coiling quantity, reducing the people is loss; Metering instrument, data-measuring is convenient to management, and only need manually carry out necessary loading and unloading and setting operation and get final product, the efficient height, easy to operate, handsome in appearance, zero failure rate, dependable performance.
Claims (10)
1, a kind of optical fiber is taken out a part of method that is wound on another reel from fiber termination box, it is characterized in that, comprise the steps:
1) optical fiber head in the fiber termination box is fixed on the reel;
2) fiber termination box is rotated and send one section optical fiber;
3) rotate reel with the roll of optical fiber sent on reel;
4) detection is suspended at fiber optic degree of tension between fiber termination box and the reel, if the optical fiber in tension rotates fiber termination box again and sends optical fiber;
5) rotate reel and enter high-speed winding from low speed;
6) detection is suspended at fiber optic degree of tension between fiber termination box and the reel again, if the optical fiber in tension makes reel enter high speed rotating from low speed again and reels;
7), and repeat above-mentioned steps 4 to being wound on the optical fiber counting on the reel), 5), 6) reach the setting number of turns up to the coiling number of turns;
8) fiber termination box stops to send optical fiber, the degree of tension of detection fiber, if optical fiber tensioning, the reel that stops operating, if not tensioning, the reel that continues to slowly run is shut down after tensioning again, takes out the optical fiber of having spooled from reel.
2, a kind of optical fiber sutomatic winding machine, it is characterized in that, comprise body, be set in parallel in conveying axis, the reel of body one side, a turning cylinder is provided with counting near switch therein, sidewall between described conveying axis and the reel is provided with the optical fiber tension detecting device, be provided with the actuating device that drives described reel and conveying axis in the described body, on described body, be provided with the described actuating device work of control and handle described detecting device and near the control and the counting assembly of on-off signal.
According to the described optical fiber sutomatic winding machine of claim 2, it is characterized in that 3, described optical fiber tension detecting device comprises and described body bonded assembly position-limited lever, is arranged on the optical fiber transducer on the described position-limited lever,
4, according to the described optical fiber sutomatic winding machine of claim 1, it is characterized in that, described reel comprises that center gear, described center gear outer circular edge are provided with inside and outside back-up ring, outer round surface at center gear radially is arranged with chute, be provided with the slide block that matches in the described chute, also be provided with cover plate on the end face of the described center gear outside, described cover plate and the corresponding position of described chute are provided with slotted eye, stir pin for one and pass behind the described slotted eye and described slide block Joint.
According to the described optical fiber sutomatic winding machine of claim 1, it is characterized in that 5, described actuating device comprises buncher that drives described reel respectively and the constant-seed motor that drives described conveying axis.
6, according to the described optical fiber sutomatic winding machine of claim 1, it is characterized in that described actuating device comprises the buncher that drives described reel and conveying axis respectively.
7, according to the described optical fiber sutomatic winding machine of claim 1, it is characterized in that described counting is arranged on the conveying axis near switch.
8, according to claim 5 or 6 described optical fiber sutomatic winding machines, it is characterized in that described buncher is a kind of stepping motor or variable-frequency motor.
According to the described optical fiber sutomatic winding machine of claim 1, it is characterized in that 9, described control and counting assembly comprise control control key, single counter and summary counter.
10, according to the described optical fiber sutomatic winding machine of claim 3, it is characterized in that, also be provided with breach on the internal circular surfaces of described inside and outside back-up ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021027625A CN1189373C (en) | 2002-01-24 | 2002-01-24 | Automatic optical fibre winding method and automatic winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021027625A CN1189373C (en) | 2002-01-24 | 2002-01-24 | Automatic optical fibre winding method and automatic winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1433947A true CN1433947A (en) | 2003-08-06 |
| CN1189373C CN1189373C (en) | 2005-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021027625A Expired - Fee Related CN1189373C (en) | 2002-01-24 | 2002-01-24 | Automatic optical fibre winding method and automatic winder |
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| Country | Link |
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| CN (1) | CN1189373C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1330552C (en) * | 2003-11-13 | 2007-08-08 | 北京航空航天大学 | Microcomputer controlled semi-automatic optical fibre circling machine |
| CN100454056C (en) * | 2007-06-11 | 2009-01-21 | 北京航空航天大学 | Tension mechanism adapted for automatic optical fiber winding machine |
| CN105417281A (en) * | 2015-12-08 | 2016-03-23 | 武汉锐科光纤激光技术股份有限公司 | Spiral optical fiber winding device |
| CN106276412A (en) * | 2016-09-09 | 2017-01-04 | 芜湖市旭辉电工新材料有限责任公司 | A kind of heating tape processing cruise control reel system |
| CN110817565A (en) * | 2019-11-20 | 2020-02-21 | 湖南欧威爱特新材料科技有限公司 | Pay-off machine that can automatically regulated |
| CN111264484A (en) * | 2020-03-20 | 2020-06-12 | 天津光明顶渔具有限公司 | Fishing thread winder |
| CN112744638A (en) * | 2021-01-04 | 2021-05-04 | 北京三一智造科技有限公司 | Oil pipe finishing device and oil pipe rolling control method |
-
2002
- 2002-01-24 CN CNB021027625A patent/CN1189373C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1330552C (en) * | 2003-11-13 | 2007-08-08 | 北京航空航天大学 | Microcomputer controlled semi-automatic optical fibre circling machine |
| CN100454056C (en) * | 2007-06-11 | 2009-01-21 | 北京航空航天大学 | Tension mechanism adapted for automatic optical fiber winding machine |
| CN105417281A (en) * | 2015-12-08 | 2016-03-23 | 武汉锐科光纤激光技术股份有限公司 | Spiral optical fiber winding device |
| CN106276412A (en) * | 2016-09-09 | 2017-01-04 | 芜湖市旭辉电工新材料有限责任公司 | A kind of heating tape processing cruise control reel system |
| CN106276412B (en) * | 2016-09-09 | 2018-12-25 | 芜湖文青机械设备设计有限公司 | A kind of heating tape processing cruise control reel system |
| CN110817565A (en) * | 2019-11-20 | 2020-02-21 | 湖南欧威爱特新材料科技有限公司 | Pay-off machine that can automatically regulated |
| CN111264484A (en) * | 2020-03-20 | 2020-06-12 | 天津光明顶渔具有限公司 | Fishing thread winder |
| CN112744638A (en) * | 2021-01-04 | 2021-05-04 | 北京三一智造科技有限公司 | Oil pipe finishing device and oil pipe rolling control method |
| CN112744638B (en) * | 2021-01-04 | 2024-02-06 | 北京三一智造科技有限公司 | Oil pipe finishing device and oil pipe winding control method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1189373C (en) | 2005-02-16 |
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