CN2558632Y - Corrugated pipe winder - Google Patents
Corrugated pipe winder Download PDFInfo
- Publication number
- CN2558632Y CN2558632Y CN 02239731 CN02239731U CN2558632Y CN 2558632 Y CN2558632 Y CN 2558632Y CN 02239731 CN02239731 CN 02239731 CN 02239731 U CN02239731 U CN 02239731U CN 2558632 Y CN2558632 Y CN 2558632Y
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- bellows
- synchronous
- length
- wheel
- control circuit
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Abstract
The utility model relates to a corrugated-pipe winder, comprising a feeding mechanism, a tightening device, a bring-in mechanism, a winding mechanism and a control circuit which are positioned on a support; the feeding mechanism can ensure the corrugated pipe initiative to be open; the bring-in mechanism drives the corrugated pipe to move forwards in fixed linear speed; the tightening degree between the feeding mechanism and the bring-in mechanism can be sensed through the tightening device, so as to change rotation speed of the feeding mechanism and ensure the feeding mechanism and the bring-in mechanism to keep same speed; a signal generation wheel used for measuring length is positioned between the bring-in mechanism and the tightening device to measure the corrugated-pipe under natural elastic status; the winding mechanism is designed to roll-up the corrugated-pipe brought by the bring-in mechanism; when the corrugated-pipe reaching a certain length is cut by the cutting mechanism. The utility model overcomes the shortcoming of the existing manual operation, has the advantages of high efficiency, low labor intensity and being convenient for operation.
Description
Technical field
The utility model relates to winding mechanism, relates in particular to a kind of bellows up-coiler.
Technical background
Bellows is important production material, and the bellows of market purchasing is a regular length.In the actual production, as required, bellows is cut into different length, then, wind up according to certain dimensions, wherein, the variation of bellows needed length, every lot number amount is very big.At present, do not have to realize satisfying the specialized equipment of this particular demands, undertaken, have a lot of shortcomings by craft.
Rely on manual mode process of carrying out cutting and coiling (abbreviation rolls off the production line) to be: at first bundled bellows to be placed on the support, then, haul the ripple tube head, bellows is launched in the corridor, according to terrestrial reference, determine the length that bellows launches, then, cut off bellows with paper knife, again with the bellows rolling of blocking.There is following shortcoming in hand cutting with coiling:
1) efficient is low: roll off the production line 100 meters and need 18-30 minute, this has had a strong impact on delivery availability.
2) accuracy is low: the precision as the terrestrial reference of length reference is low, is difficult to stretchingly at the bellows of ground spreading, all influences the accuracy of length metering.
3) labour intensity is big, the cost height: bellows is launched in vacant lot, and then, rolling is got up, and the workman walks back and forth, with day the highest rolling off the production line 10 kilometers calculate, workman's accumulative total travel distance is 20 kilometers, and is very tired out; If use amount is big, the cost of labor of input will increase greatly.
4) bellows is impaired easily: bellows surface very easily is infected with dust, is worn.
Summary of the invention
At the shortcoming of prior art as mentioned above, the purpose of this utility model proposes a kind of high efficiency, controollable bellows up-coiler exactly.
The utility model comprises: feeding machanism, stretching device, feed mechanism, winding mechanism, control circuit and supporting mass; Described feeding machanism comprises the wheel word that is fixed on the supporting mass, is fixed on the supply disk on this wheel word; Described winding mechanism comprises the coiling actuating device, is connected with this coiling actuating device and is rotatably mounted to wireline reel on the supporting mass, and be arranged on the reel on this wireline reel; Described feed mechanism establish comprise be arranged between feeding machanism and the winding mechanism go up synchronously band, band is put synchronously down, and is arranged on the synchronous belt transmission device on the supporting mass, described upper and lower synchronous band move toward one another; Described stretching device is arranged between feed mechanism and the feeding machanism, comprises the tensioning frame that is fixed on the supporting mass, is arranged on the tensioning frame and guide wheel moving up and down, and the first sensor and second sensor that detect this guide wheel position; Described control circuit receives the first sensor and second signal of sensor, and according to the rotating speed of this Signal Regulation feeding machanism, makes itself and feed mechanism keep synchronous.
According to technique scheme:
The utility model also comprises length-measuring appliance and length setting switch, and described length-measuring appliance comprises that at least a length signals that is arranged between feed mechanism and the stretching device takes turns; Described control circuit receives the output signal that wheel and length setting switch take place length signals, by counting machine the output signal that wheel takes place length is counted, and its output signal with the length setting switch is compared to control engine installation.
Also be provided with shoutoff mechanism on the supporting mass between described feed mechanism and the winding mechanism, this shoutoff mechanism comprises a cutoff tool, executive device at least and is used to pass the skirt device of bellows, described cutoff tool is fixed on this executive device and cooperates to cut off bellows with the skirt device, and the signal of described executive device reception control circuit output is with the control feed; The knife edge part of described cutoff tool is an arc triangle wheel construction.
Also be provided with near inductive switch on the conduit device of described executive device, the output signal of this switch send control circuit, when bellows passes the edge of a knife of cutting mechanism the length counter in the control circuit is resetted.
Described synchronous belt transmission device comprise intermeshingly cog, lower gear, first, second, third and fourth synchronous pulley; This first and second synchronous pulley respectively with cog and lower gear coaxial, band synchronously in first synchronous pulley and the 3rd synchronous pulley transmission, second synchronously band be with the 4th synchronous strap drive is synchronous down.
Also be provided with the 5th synchronous pulley between described second, four synchronous pulleys, be connected with left swing arm and right swing arm respectively between first and second synchronous pulleys and the 3rd and the 5th synchronous pulley, be connected with the swing arm connecting rod between left swing arm and right swing arm, making synchronous band can be the center translation with the point of connection of swing arm connecting rod.
Described wireline reel is provided with the mechanism of skidding, and described coiling actuating device skids with spool and is connected; The described mechanism of skidding comprises spin friction ring, sprocket wheel, spring and the elastic force setting nut that is arranged on the wireline reel, and described spring is pressed on the sprocket wheel, makes itself and spin friction take turns Elastic Contact, and the elastic force setting nut is used for the pressure of spring.
Also be provided with pressure arm on described feeding machanism and the winding mechanism, this pressure arm cooperates with supply disk and reel respectively.
The utility model adopts the equipment of automation, has realized automatic gauge, cutting and the coiling of bellows, has eliminated manual shortcoming, and it mainly shows:
1, efficient height: the 50 meters long bellowss that on average roll off the production line only need 1 minute.
2, counting precision height: adopt length signals producer and meter specially, mapping amount instead, accuracy height.
3, labour intensity is low, easy to operate: the operative employee only need carry out simple loading and unloading and work is set, and equipment is finished all functions that roll off the production line automatically.
4, floor area is little, and cost is low: need not take vacant lot, operative employee's number significantly reduces.
Description of drawings
Fig. 1 is a block diagram of the present utility model;
Fig. 2 is the structural representation of stretching device;
Fig. 3 is the front view of feed mechanism;
Fig. 4 is the left view of feed mechanism;
Fig. 5 is the block diagram of shoutoff mechanism;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the part-structure figure of winding mechanism;
Fig. 8 is the control circuit schematic diagram.
The specific embodiment
See also Fig. 1: the utility model comprises supporting mass 1, is fixed on feeding machanism 2, stretching device 3, length-measuring appliance 5, feed mechanism 6, shoutoff mechanism 7 and winding mechanism 8 on the supporting mass 1, and engine installation 4 and control circuit that power is provided.
Feeding machanism 2 comprises wheel word 21, is fixed on supply disk 22 and the outer block plate 23 of detouchable on the wheel word 21 rotating shaft (not shown), and is fixed on the pressure arm 24 on the supporting mass 1.Supply disk 22 is placed the bellows of in bundling, and outer block plate 23 is used to tighten up the bellows that is placed on the supply disk, and pressure arm 24 cooperates to push down bellows with supply disk 22.Wheel word 21 is driven by a motor (not shown), and is controlled by control circuit.
See also Fig. 2: stretching device 3 comprises tensioning frame 31 and the boss 33 that is fastened on the supporting mass 1, and the first sensor 34 and second sensor 36 are set respectively in the top and the bottom of tensioning frame 31, and this two sensors is an opto-electronic pickup.In the outside of this two sensors limiting stopper 32 and limiting stopper 37 are set respectively, guide wheel 35 is set between two limiting stoppers, this guide wheel 35 can move up and down, bellows passes this guide wheel bottom during work, by two sensors 34,36 detect the tensioning degree of the upper-lower position of guide wheel 35 with the bellows between perception feeding machanism and the feed mechanism, and export corresponding signal to control circuit, regulate the speed of feeding machanism by control circuit, make itself and feed mechanism synchronous, thereby make feeding machanism become lax arc all the time, to keep the natural elasticity state of bellows with bellows between the feed mechanism.
See also Fig. 3, feed mechanism part shown in Figure 4: cogging 61 is meshing with each other with lower gear 611.Power wheel 60 is coaxial with lower gear 611, is driven by driving band by engine installation.First synchronous pulley 63 and second synchronous pulley 64 respectively with cog 61 and lower gear 611 coaxial.Be with 651 synchronously under synchronous pulley 65, the second synchronous pulleys 64, the 4th synchronous pulley 641 and 67 transmissions of the 5th synchronous pulley in first synchronous pulley 63 and 631 transmissions of the 3rd synchronous pulley.On synchronously with 65 with down between 651, maintain the gap of matching synchronously with the bellows diameter.The length of band should guarantee that sync section and bellows have enough applying length synchronously, to increase friction force.By the engagement of last lower gear 61,611, synchronously band all becomes active drive up and down, rotates in opposite directions, realizes that two synchronous strap clamps hold bellows, sends the tractive force of bellows to increase.
Be connected on first synchronous pulley 63 and second synchronous pulley 64 on left swing arm 62, the three synchronous pulleys 621 and the 5th synchronous pulley 67 and be connected right swing arm 621, in this left and right swing arm, connect swing arm and connect 66.Left and right swing arm and swing arm connecting rod constitute four-bar mechanism, and making synchronous band can be center-point with O1 and O2, carries out translation, thereby the gap between causing being with synchronously up and down changes with the elasticity that adapts to the bellows diameter.
Consult Fig. 3: length-measuring appliance comprises that wheel 52 takes place length signals.Guide wheel 51 has the gap of matching with the bellows diameter with 641 of the 4th synchronous pulleys, and bellows drives length signals wheel 52 rotations take place, and makes its output signal to control circuit, and the counting machine of control circuit is counted the length to determine that bellows passes through.The length setting switch that cooperates with length-measuring appliance is 8 bit digital toggle switch, be used to pre-set coiling length, the output signal of this numeral toggle switch send control circuit, compare by the count results of control circuit itself and counting machine, if coiling length reaches preset length, then stop corresponding engine installation to carry out rupturing operation.
Referring to Fig. 5, shoutoff mechanism shown in Figure 6.Outer cover 70, skirt wheel 71, skirt wheel 711, connecting panel 701 and skirt 72 etc. constitute the skirt device.Skirt 72 is fixed on the one side of connecting panel 701, and the axle of skirt wheel 71 and 711 is fixed on the another side of connecting panel 701, and to make the axial line of skirt 72 be the line of centers in gap between the two skirts wheel.Guide block 74 and 741 is fixed on two vertical sides of connecting panel 701 to form the cutter groove.Executive device is a cylinder 73, and cutoff tool 76 is connected with cylinder 73 by connector 75, and cylinder 73 is controlled by control circuit.Piston upward movement in the cylinder 73 is up along the cutter groove to promote cutoff tool 76, cutting off by the bellows between two skirts wheel.Inductive switch 77 is arranged between the skirt wheel 71 and 711 and places in the inner cover 70.When the bellows bellows passes the edge of a knife of cutting mechanism, trigger near inductive switch, with counter O reset, will cut off mouthful a starting point as metering, point of cutoff is overlapped with the counting initial point.
Referring to winding mechanism shown in Figure 7.Reel 80 is fixed on wireline reel 81 1 ends; Spin friction ring 82, sprocket wheel 83, spring 84, spring link stopper 85 and elastic force setting nut 86 constitute the mechanism of skidding.Spin friction ring 82 is fastened on the wireline reel, and spring 84 is pressed in sprocket wheel 83 on the spin friction ring 82.Electrical motor is by driving band drive sprocket 83, and the friction force that sprocket wheel 83 and spin friction wheel are 82 makes wireline reel rotate with sprocket wheel 83, and its friction force size is regulated by elastic force setting nut 86.Pressure arm shown in Figure 1 87 is set on the winding mechanism, and this pressure arm 87 cooperates to push down bellows with reel.
Consult Fig. 8, control circuit adopts Programmable Logic Controller, and its type model is FXon-24M (R), and the motor of feed mechanism and feeding machanism is driven by transducer driver DRIVER1 and DRIVER2 respectively.The signal wire (SW) of the first sensor of stretching device and the inductive switch of second sensor, length-measuring appliance and shoutoff mechanism is connected with Programmable Logic Controller, and Programmable Logic Controller is according to control program output signal control cylinder, motor etc.By the manual and automatic operation switch in the control circuit, can select M/C or operation automatically.
Principle of work of the present utility model:
The feeding machanism of placing bellows initiatively launches bellows; Feed mechanism is sent bellows forward to fixing linear speed; By " stretching device ", the tensioning degree of the bellows of perception between feeding machanism and feed mechanism, change the velocity of rotation of feeding machanism, make the speed synchronization of itself and feed mechanism, thereby, make the bellows of this section become lax arc all the time, thereby realize the natural elasticity state of bellows; Wheel takes place and is arranged between feed mechanism and the stretching device in the signal of measuring length, and the bellows that is in the natural elasticity state is measured; Winding mechanism is responsible for bellows that feed mechanism is sent here, and rolling is got up.
Because in wrapup procedure, the outside diameter of bel that rolling is got up increases gradually, winding angle speed must slow down, and makes its linear velocity constant, and the feed mechanism fixing with linear velocity keeps synchronously.Therefore make the minimum velocity of winding mechanism coiled strip be higher than the feeding speed of feed mechanism, the bellows that winding mechanism always can be sent feed mechanism, rolling is in time got up, but too fast when coiled strip, so that feeding is not when catching up with, wireline reel skids.Because the buffer action of feed mechanism, the power of skidding can not pass to the bellows of metering section, so, can not influence length metering.
Claims (10)
1, a kind of bellows up-coiler is characterized in that it comprises at least: feeding machanism, stretching device, feed mechanism, winding mechanism, control circuit and supporting mass;
Described feeding machanism comprises the wheel word that is fixed on the supporting mass, is fixed on the supply disk on this wheel word;
Described winding mechanism comprises the coiling actuating device, is connected with this coiling actuating device and is rotatably mounted to wireline reel on the supporting mass, and be arranged on the reel on this wireline reel;
Described feed mechanism establish comprise be arranged between feeding machanism and the winding mechanism go up synchronously band, band is put synchronously down, and is arranged on the synchronous belt transmission device on the supporting mass, wherein said upper and lower synchronous band move toward one another;
Described stretching device is arranged between feed mechanism and the feeding machanism, comprises the tensioning frame that is fixed on the supporting mass, is arranged on the tensioning frame and guide wheel moving up and down, and the first sensor and second sensor that detect this guide wheel position;
Described control circuit receives the first sensor and second signal of sensor at least, and according to the rotating speed of this Signal Regulation feeding machanism, itself and feed mechanism is kept synchronously.
2, bellows up-coiler according to claim 1 is characterized in that also comprising length-measuring appliance and length setting switch, and described length-measuring appliance comprises that at least a length signals that is arranged between feed mechanism and the stretching device takes turns; Described control circuit receives the output signal that wheel and length setting switch take place length signals, by counting machine the output signal that wheel takes place length is counted, and its output signal with the length setting switch is compared to control engine installation.
3, bellows up-coiler according to claim 2, it is characterized in that on the supporting mass between feed mechanism and the winding mechanism, also being provided with shoutoff mechanism, this shoutoff mechanism comprises a cutoff tool, executive device at least and is used to pass the skirt device of bellows, described cutoff tool is fixed on this executive device and cooperates to cut off bellows with the skirt device, and the signal of described executive device reception control circuit output is with the control feed.
4, bellows up-coiler according to claim 3, the knife edge part that it is characterized in that described cutoff tool are arc triangle wheel construction.
5, according to claim 3 or 4 described bellows up-coilers, it is characterized in that also being provided with near inductive switch on the conduit device of described executive device, the output signal of this switch send control circuit, when bellows passes the edge of a knife of cutting mechanism the length counter in the control circuit is resetted.
6, bellows up-coiler according to claim 1, it is characterized in that described synchronous belt transmission device comprise intermeshingly cog, lower gear, first, second, third and fourth synchronous pulley; This first and second synchronous pulley respectively with cog and lower gear coaxial, band synchronously in first synchronous pulley and the 3rd synchronous pulley transmission, second synchronously band be with the 4th synchronous strap drive is synchronous down.
7, bellows up-coiler according to claim 6, it is characterized in that also being provided with the 5th synchronous pulley between described second, four synchronous pulleys, be connected with left swing arm and right swing arm respectively between first and second synchronous pulleys and the 3rd and the 5th synchronous pulley, be connected with the swing arm connecting rod between left swing arm and right swing arm, making synchronous band can be the center translation with the point of connection of swing arm connecting rod.
8, bellows up-coiler according to claim 1 is characterized in that described wireline reel is provided with the mechanism of skidding, and described coiling actuating device skids with spool and is connected.
9, bellows up-coiler according to claim 8, it is characterized in that the described mechanism of skidding comprises spin friction ring, sprocket wheel, spring and the elastic force setting nut that is arranged on the wireline reel, described spring is pressed on the sprocket wheel, make itself and spin friction take turns Elastic Contact, the elastic force setting nut is used for the pressure of spring.
10, bellows up-coiler according to claim 1 is characterized in that also being provided with on described feeding machanism and the winding mechanism pressure arm, and this pressure arm cooperates with supply disk and reel respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02239731 CN2558632Y (en) | 2002-07-09 | 2002-07-09 | Corrugated pipe winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02239731 CN2558632Y (en) | 2002-07-09 | 2002-07-09 | Corrugated pipe winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2558632Y true CN2558632Y (en) | 2003-07-02 |
Family
ID=33713023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02239731 Expired - Lifetime CN2558632Y (en) | 2002-07-09 | 2002-07-09 | Corrugated pipe winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2558632Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103303743A (en) * | 2012-03-14 | 2013-09-18 | 广东海粤集团有限公司 | Optical fiber winding device |
| CN103317739A (en) * | 2013-07-02 | 2013-09-25 | 江苏通用科技股份有限公司 | Length control device for nylon seam allowance |
| CN103523560A (en) * | 2013-10-22 | 2014-01-22 | 台州迈得医疗工业设备股份有限公司 | Medical catheter winding device |
| CN104192606A (en) * | 2014-08-16 | 2014-12-10 | 诸暨市中汽机械零部件有限公司 | Automatic coiling device for flexible shaft protection pipe package molding machine |
-
2002
- 2002-07-09 CN CN 02239731 patent/CN2558632Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103303743A (en) * | 2012-03-14 | 2013-09-18 | 广东海粤集团有限公司 | Optical fiber winding device |
| CN103303743B (en) * | 2012-03-14 | 2016-08-10 | 广东海粤集团有限公司 | Optical fiber Winder |
| CN103317739A (en) * | 2013-07-02 | 2013-09-25 | 江苏通用科技股份有限公司 | Length control device for nylon seam allowance |
| CN103523560A (en) * | 2013-10-22 | 2014-01-22 | 台州迈得医疗工业设备股份有限公司 | Medical catheter winding device |
| CN103523560B (en) * | 2013-10-22 | 2015-09-30 | 迈得医疗工业设备股份有限公司 | A kind of medical catheter wind2 |
| CN104192606A (en) * | 2014-08-16 | 2014-12-10 | 诸暨市中汽机械零部件有限公司 | Automatic coiling device for flexible shaft protection pipe package molding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20120709 Granted publication date: 20030702 |